HIOS DCD-40L Manual de usuario

Current-Controlled Screwdriver

DCD-40L (115W)

Instruction Manual

ET-A070 19A

HIOS Inc.

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■ Introduction

This manual describes the touch panel operations and functions of the screwdriver.

■ Abbreviations and terminology

The abbreviations and terminology used in this manual are defined in the table below.

Abbreviation/terminology Definition

SVC or controller SV-NET Controller

SVD or driver SV-NET compatible driver

Servo motor or motor AC servo motor

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Contents

■Introduction..........................................................................................................................................................................2

■Abbreviations and terminology ............................................................................................................................................2

Contents ...................................................................................................................................................................................3

1. Startup screen.......................................................................................................................................................................5

2. Main screen ..........................................................................................................................................................................6

3. [Program Preview] screen.....................................................................................................................................................7

3.1 Screen display items .......................................................................................................................................................7

■Screen display items (buttons) .....................................................................................................................................7

■Screen display items (numeric values).........................................................................................................................8

4. [Operate] screen ...................................................................................................................................................................9

4.1 Screen display items .......................................................................................................................................................9

■Screen display items (buttons) .....................................................................................................................................9

■Screen display items (numeric values, lamps) ...........................................................................................................10

5. [Monitor Operate] screen .................................................................................................................................................... 11

5.1 Screen display items ..................................................................................................................................................... 11

■Screen display items (buttons) ................................................................................................................................... 11

■Screen display items (numeric values).......................................................................................................................12

■Screen display items (lamps) .....................................................................................................................................12

6. [Edit] screen........................................................................................................................................................................13

6.1 Password input..............................................................................................................................................................13

■Screen display items (numeric input) .........................................................................................................................14

■Screen display items (buttons) ...................................................................................................................................15

7. [HIOS] setting screen..........................................................................................................................................................16

7.1 Password input..............................................................................................................................................................17

■Screen display items (numeric input) .........................................................................................................................18

8. Operation parameters .........................................................................................................................................................20

■Parameter settings for each operation pattern...............................................................................................................20

■Parameter setting range for operation patterns..............................................................................................................21

■Parameter setting range for special settings..................................................................................................................23

9. Operation pattern timing charts...........................................................................................................................................26

■Pattern 1 ........................................................................................................................................................................26

■Pattern 2 ........................................................................................................................................................................27

■Pattern 3 ........................................................................................................................................................................28

■Pattern 4 ........................................................................................................................................................................29

10. Manual/auto mode ............................................................................................................................................................30

■Manual mode .................................................................................................................................................................30

■Auto mode......................................................................................................................................................................31

11. I/O .....................................................................................................................................................................................31

11.1 I/O allocation table.......................................................................................................................................................31

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■I/O input signals..........................................................................................................................................................31

■I/O output signals .......................................................................................................................................................32

11.2 I/O input signal reception time table ............................................................................................................................32

■I/O input signals..........................................................................................................................................................32

11.3 I/O input signal sequence ............................................................................................................................................34

■Sequence of each input control signal........................................................................................................................34

■Output status signals..................................................................................................................................................35

11.4 I/O input timing charts..................................................................................................................................................36

■Timing chart for normal operations when torque judgment is OK...............................................................................36

■Timing chart for normal operations when torque judgment is NG...............................................................................37

■Timing chart when emergency stop signal is input .....................................................................................................38

12. Message window ..............................................................................................................................................................39

■Displayed messages......................................................................................................................................................39

■Message list...................................................................................................................................................................43

13. System settings.................................................................................................................................................................44

■Displaying the system settings screen ...........................................................................................................................44

■Checking the screw tightening OK judgment count........................................................................................................44

■Checking the total number of screw tightening OK judgments.......................................................................................44

■You can check the total number of times that the screw tightening OK judgment has been counted. ...........................44

14. Button touch operations ....................................................................................................................................................45

15. Holding time......................................................................................................................................................................46

■Holding time setting .......................................................................................................................................................46

16. Detailed pattern diagrams.................................................................................................................................................47

■Chattering judgment.......................................................................................................................................................47

17. Alarms...............................................................................................................................................................................49

17.1 Error list (motor driver errors) ......................................................................................................................................49

17.3 Error list (SVC errors) ..................................................................................................................................................52

■Startup screen

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1. Startup screen

The title screen is displayed when the touch panel first starts up.

After a few moments, the main window is displayed.

Fig.1-1 Title screen

■Main screen

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2. Main screen

On the main screen, select the screen that you want to display.

Touch a button to display the corresponding screen.

Fig.2-1 Main screen

If the external I/O is set to auto operation mode input, operation starts when the external I/O start signal is ON, even while the

main window is displayed.

* If the external I/O channel No. and pattern No. are not selected, an operation error (103) occurs.

The [Program Preview] screen and [Edit] screen cannot be opened in auto operation mode.

■[Operate] screen

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3. [Program Preview] screen

On the [Program Preview] screen, you can select the tightening operation pattern, load the saved parameters, and check the

parameters.

Fig.3-1 [Program Preview] screen (1/2)

Fig.3-2 [Program Preview] screen (2/2)

3.1 Screen display items

■ Screen display items (buttons)

Screen display

button

Description

Select the channel No. Touch the [▲] button to increase the number, and touch the [▼] to decrease

it.

A value from 1 to 8 can be selected.

Select the pattern No. Touch the [▲] button to increase the number, and touch the [▼] to decrease

it.

A value from 1 to 4 can be selected.

Load the saved parameters for the combination of channel No. and pattern No.

When loading is complete, the [Data loaded] message window is displayed.

Display the next or previous page to check the parameters.

Return to the main screen.

■[Operate] screen

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■ Screen display items (numeric values)

Numeric value

display item

Description

Angle 1

(Rotation angle 1)

Rotation angle setting for temporary tightening. The unit is ° (degrees).

Angle 2

(Rotation angle 2)

Rotation angle setting for loosening. The unit is ° (degrees).

Angle 3

(Rotation angle 3)

Rotation angle setting for additional tightening. The unit is ° (degrees).

Rotation 1

(Rotation speed 1)

Rotation speed setting for temporary tightening. The unit is rpm.

Rotation 2

(Rotation speed 2)

Rotation speed setting for full tightening, loosening, and additional tightening. The unit is rpm.

Trq 1

(Torque 1)

Torque setting that is applied when switching from temporary tightening to full tightening. The unit is

N.m.

Trq 2

(Torque 2)

Limit torque setting for full tightening. The unit is N.m.

Trq 3

(Torque 3)

Limit torque setting for tightening. The unit is N.m.

Cycle TM

(Cycle time)

Time setting for the full set of screw tightening operations. The unit is sec.

An error is displayed if the specified time is exceeded.

Hold TM

(Holding time)

Holding time setting for screw tightening judgment. The unit is ms. * See Chapter 15 "Holding time".

Torque allowance

(Torque judgment

range)

Setting range value for when motor torque value judgment is performed in screw tightening judgment.

The unit is ±%.

Example: When the torque judgment range is ±10% for a torque setting of 1 N.m, the judgment is OK

if the torque is from 0.9 N.m to 1.1 N.m. * See Chapter 16.

Counter (Torque

judgment counter)

Setting for number of times that normal motor torque value is detected, for screw tightening judgment.

The judgment is OK if the number of times that the normal motor torque value is detected is within the

range.

The judgment is NG if the number of times that the normal motor torque value is detected is outside

the range. * See Chapter 16.

■[Operate] screen

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4. [Operate] screen

On the [Operate] screen, start the screw tightening operations using the parameters that have been set.

Fig.4-1 [Operate] screen

4.1 Screen display items

■ Screen display items (buttons)

Screen display button

Description

When button is

enabled

Start the screw tightening operation for the specified channel No. and pattern

No.

- In manual mode

- Before starting

operation

- When alarm

reset IN (IN 12) is

OFF

Stop the screw tightening operation while it is being performed. - In manual mode

[CW] (Clockwise)/[CCW] (Counterclockwise)

Select the rotation direction for screw tightening.

This setting cannot be changed while screw tightening operation is being

performed.

- In manual mode

- Before starting

operation

When an error occurs, the [Error No.] and [Error Reset] buttons are

displayed.

After removing the cause of the error, touch the [Error Reset] button to clear

the error display.

- Always enabled

Return to the main screen. - Always enabled

[Rev] (Reverse)

The screwdriver rotates in the screw loosening direction while this button is

touched.

- In manual mode

- Before starting

operation

■[Operate] screen

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■ Screen display items (numeric values, lamps)

Screen display item Description

The currently selected channel No. and pattern No. are displayed.

The start and finish status of the screw tightening operation is indicated.

[Strt] (Start): Lights up while screw tightening operation is being performed.

[Fin] (Finish): Lights up for 100 ms after screw tightening operation is complete.

The status of the screw tightening operation is indicated.

[Tmp] (Temporary tightening): The screw is being temporarily tightened.

[Full] (Full tightening): The temporary tightening operation has finished, and the

screw is being fully tightened.

[Add] (Additional tightening): The full tightening operation has finished, and the

screw is being additionally tightened.

The direction of the screw tightening operation is indicated.

[CW] (Clockwise): Screw tightening direction

[CCW] (Counterclockwise): Screw loosening direction

The current mode is indicated.

[Manl] (Manual): Manual mode

[Auto] (Auto): Auto mode

When an error occurs, the [Error No.] and [Error Reset] buttons are displayed.

The error No. of the current error is displayed.

The status of the screw tightening operation is indicated.

[START OUT]: Lights up while screw tightening operation is being performed.

[FINISH OUT]: Lights up for 100 ms after screw tightening operation is complete.

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