HIMA X-AI 32 51 Manual de usuario

X-AI 32 51

HIMax®

Analog Input Module

Manual

HI 801 181 E Rev. 4.00 (1117)

All HIMA products mentioned in this manual are protected by the HIMA trade-mark. Unless noted

otherwise, this also applies to other manufacturers and their respective products referred to herein.

All of the instructions and technical specifications in this manual have been written with great care and

effective quality assurance measures have been implemented to ensure their validity. For questions,

please contact HIMA directly. HIMA appreciates any suggestion on which information should be

included in the manual.

Equipment subject to change without notice. HIMA also reserves the right to modify the written material

without prior notice.

For further information, refer to the CD-ROM and our website http://www.hima.de and

http://www.hima.com.

Contact

HIMA contact details:

HIMA Paul Hildebrandt GmbH + Co KG

P.O. Box 1261

68777 Brühl, Germany

Phone: +49 6202 709-0

Fax: +49 6202 709-107

E-mail: [email protected]

Type of Change

Revision

index

Revisions

technical editorial

4.00 First Edition of the Manual

X-AI 32 51 Table of Contents

HI 801 181 E Rev. 4.00 Page 3 of 58

Table of Contents

1Introduction ............................................................ 5

1.1 Structure and Use of this Manual......................................................................... 5

1.2 Target Audience..................................................................................................... 5

1.3 Formatting Conventions ....................................................................................... 6

1.3.1 Safety Notes ............................................................................................................ 6

1.3.2 Operating Tips ......................................................................................................... 7

2Safety...................................................................... 8

2.1 Intended Use .......................................................................................................... 8

2.1.1 Environmental Requirements................................................................................... 8

2.1.2 ESD Protective Measures........................................................................................ 8

2.2 Residual Risk ......................................................................................................... 9

2.3 Safety Precautions................................................................................................. 9

2.4 Emergency Information......................................................................................... 9

3Product Description .............................................. 10

3.1 Safety Function.................................................................................................... 10

3.1.1 Reaction in the Event of a Fault............................................................................. 10

3.2 Scope of Delivery................................................................................................. 10

3.3 Type Label ............................................................................................................ 11

3.4 Structure............................................................................................................... 11

3.4.1 Block Diagram........................................................................................................ 12

3.4.2 Indicators ............................................................................................................... 13

3.4.3 Module Status Indicators ....................................................................................... 14

3.4.4 System Bus Indicators ........................................................................................... 15

3.4.5 I/O Indicators.......................................................................................................... 15

3.5 Product Data......................................................................................................... 16

3.6 Connector Boards................................................................................................ 18

3.6.1 Mechanical Coding of Connector Boards .............................................................. 18

3.6.2 Coding of X-CB 008 5X and X-CB 019X Connector Boards.................................. 19

3.6.3 Pin Assignment for Connector Boards with Screw Terminals................................ 20

3.6.4 Terminal Assignment for Connector Boards with Screw Terminals....................... 21

3.6.5 Pin Assignment for Connector Boards with Cable Plug......................................... 23

3.6.6 Pin Assignment for Connector Boards with Cable Plug......................................... 24

3.6.7 Connector Board Redundancy using Two System Base Plates ............................ 25

3.6.8 Pin Assignment for X-CB 008 55 ........................................................................... 26

3.7 System Cable ....................................................................................................... 27

3.7.1 System Cable X-CA 005 ........................................................................................ 27

3.7.2 System Cable X-CA 009 ........................................................................................ 28

3.7.3 Cable Plug Coding ................................................................................................. 28

Table of Contents X-AI 32 51

Page 4 of 58 HI 801 181 E Rev. 4.00

4Start-up................................................................. 29

4.1 Mounting ...............................................................................................................29

4.1.1 Wiring Inputs Not in Use......................................................................................... 29

4.2 Mounting and Removing the Module..................................................................30

4.2.1 Mounting a Connector Board .................................................................................30

4.2.2 Mounting and Removing the Module...................................................................... 32

4.3 Configuring the Module in SILworX....................................................................34

4.3.1 Tab: Module ........................................................................................................... 35

4.3.2 Tab: I/O Submodule AI32_01................................................................................. 36

4.3.3 Tab: I/O Submodule AI32_01: Channels................................................................ 37

4.3.4 Submodule Status [DWORD] ................................................................................. 39

4.3.5 Diagnostic Status [DWORD]................................................................................... 40

4.4 Connection Variants.............................................................................................41

4.4.1 Input Wiring ............................................................................................................ 41

4.4.2 Wiring Transmitters via Field Termination Assembly ............................................. 44

4.4.3 Redundant Connection via Two Base Plates ......................................................... 45

4.4.4 Ex-Protection with Zener Barriers........................................................................... 46

4.4.5 EX-Protection with Repeater Power Supply........................................................... 46

4.4.6 Characteristics of HART Communication............................................................... 47

5Operation .............................................................. 48

5.1 Handling................................................................................................................48

5.2 Diagnosis ..............................................................................................................48

6Maintenance.......................................................... 49

6.1 Maintenance Measures........................................................................................49

6.1.1 Loading the Operating System............................................................................... 49

6.1.2 Proof Test...............................................................................................................49

7Decommissioning.................................................. 50

8Transport .............................................................. 51

9Disposal................................................................ 52

Appendix............................................................... 53

Glossary................................................................................................................53

Index of Figures....................................................................................................54

Index of Tables .....................................................................................................55

Index......................................................................................................................56

X-AI 32 51 1 Introduction

HI 801 181 E Rev. 4.00 Page 5 of 58

1 Introduction

The present manual describes the technical characteristics of the module and its use. It

provides information on how to install, start up and configure the module in SILworX.

1.1 Structure and Use of this Manual

The content of this manual is part of the hardware description of the HIMax programmable

electronic system.

This manual is organized in the following main chapters:

Introduction

Safety

Product Description

Start-up

Operation

Maintenance

Decommissioning

Transport

Disposal

Additionally, the following documents must be taken into account:

Name Content Document no.

HIMax

System manual

Hardware description of the

HIMax system

HI 801 001 E

HIMax

Safety manual

Safety functions of the HIMax

system

HI 801 003 E

HIMax

Communication manual

Description of communication

and protocols

HI 801 101 E

SILworX Online Help

(OLH)

Instructions on how to use

SILworX

First Steps Introduction to SILworX HI 801 103 E

Table 1: Additional Relevant Manuals

The latest manuals can be downloaded from the HIMA website at www.hima.com. The

revision index on the footer can be used to compare the current version of existing manuals

with the Internet edition.

1.2 Target Audience

This document addresses system planners, configuration engineers, programmers of

automation devices and personnel authorized to implement, operate and maintain the

devices and systems. Specialized knowledge of safety-related automation systems is

required.

1 Introduction X-AI 32 51

Page 6 of 58 HI 801 181 E Rev. 4.00

1.3 Formatting Conventions

To ensure improved readability and comprehensibility, the following fonts are used in this

document:

Bold: To highlight important parts

Names of buttons, menu functions and tabs that can be clicked and

used in SILworX.

Italics: System parameter and variables

Courier Literal user inputs

RUN Operating state are designated by capitals

Chapter 1.2.3 Cross references are hyperlinks even though they are not

particularly marked. When the cursor hovers over a hyperlink, it

changes its shape. Click the hyperlink to jump to the corresponding

position.

Safety notes and operating tips are particularly marked.

1.3.1 Safety Notes

The safety notes are represented as described below.

These notes must absolutely be observed to reduce the risk to a minimum. The content is

structured as follows:

Signal word: danger, warning, caution, notice

Type and source of danger

Consequences arising from the danger

Danger prevention

The signal words have the following meanings:

Danger indicates hazardous situation which, if not avoided, will result in death or serious

injury.

Warning indicates hazardous situation which, if not avoided, could result in death or

serious injury.

Warning indicates hazardous situation which, if not avoided, could result in minor or

modest injury.

Notice indicates a hazardous situation which, if not avoided, could result in property

damage.

NOTICE

Type and source of damage!

Damage prevention

SIGNAL WORD

Type and source of danger!

Consequences arising from the danger

Danger prevention

X-AI 32 51 1 Introduction

HI 801 181 E Rev. 4.00 Page 7 of 58

1.3.2 Operating Tips

Additional information is structured as presented in the following example:

The text corresponding to the additional information is located here.

Useful tips and tricks appear as follows:

TIP The tip text is located here.

2 Safety X-AI 32 51

Page 8 of 58 HI 801 181 E Rev. 4.00

2 Safety

All safety information, notes and instructions specified in this manual must be strictly

observed. The product may only be used if all guidelines and safety instructions are

adhered to.

This product is operated in accordance with SELV or PELV. No imminent danger results

from the module itself. The use in Ex-Zone is permitted if additional measures are taken.

2.1 Intended Use

HIMax components are designed for assembling safety-related controller systems.

When using the components in the HIMax system, comply with the following general

requirements

2.1.1 Environmental Requirements

Requirement type Range of values

Protection class Protection class III in accordance with IEC/EN 61131-2

Ambient temperature 0...+60 °C

Storage temperature -40...+85 °C

Pollution Pollution degree II in accordance with IEC/EN 61131-2

Altitude < 2000 m

Housing Standard: IP20

Supply voltage 24 VDC

Table 2: Environmental Requirements

Exposing the HIMax system to environmental conditions other than those specified in this

manual can cause the HIMax system to malfunction.

2.1.2 ESD Protective Measures

Only personnel with knowledge of ESD protective measures may modify or extend the

system or replace modules.

NOTE

Device damage due to electrostatic discharge!

When performing the work, make sure that the working area is free of static and

wear an ESD wrist strap.

If not used, ensure that the device is protected from electrostatic discharge, e.g.,

by storing it in its packaging.

X-AI 32 51 2 Safety

HI 801 181 E Rev. 4.00 Page 9 of 58

2.2 Residual Risk

No imminent danger results from a HIMax module itself.

Residual risk may result from:

Faults in the engineering

Faults in the user program

Faults in the wiring

2.3 Safety Precautions

Observe all local safety requirements and use the protective equipment required on site.

2.4 Emergency Information

A HIMax controller is a part of the safety equipment of a system. If the controller fails, the

system adopts the safe state.

In case of emergency, no action that may prevent the HIMax systems from operating safely

is permitted.

3 Product Description X-AI 32 51

Page 10 of 58 HI 801 181 E Rev. 4.00

3 Product Description

The X-AI 32 51 standard module is an analog input module and it is intended for use in the

programmable electronic system (PES) HIMax.

The module is inserted in any of the base plate slots with the exception of the slots

reserved for system bus modules. For more information, refer to the System Manual

(HI 801 001 E).

The module is used to evaluate up to 32 analog input signals.

The standard module can be operated with safety-related modules within one base plate.

The standard module is non-reactive to the safety-related modules. In particular, this

includes EMC, electrical safety, communication to the X-SB and X-CPU modules and the

user program.

Module and connector boards are mechanically coded, see Chapter 3.6.1. This measure

ensures that a safety-related module cannot be replaced by a standard module.

Refer to the HIMax Safety Manual (HI 801 003 E) for more information on the standards

used to test and certify the modules and the HIMax system.

3.1 Safety Function

The module does not perform any safety-related functions.

The parameters and status for this module must not be used for safety functions.

3.1.1 Reaction in the Event of a Fault

If a fault occurs, the initial value (default value = 0) is transmitted to the user program for

the process values. The initial values must be defined by the users. If the raw value is

evaluated instead of the process value, the user must program the monitoring function and

the value in the event of faults from within the user program.

The module activates the Error LED on the front plate.

3.2 Scope of Delivery

The module must be installed on a suitable connector board to be able to operate. If a FTA

is used, a system cable is required to connect the connector board to the FTA. Connector

boards, system cables and FTAs are not included within the scope of delivery.

The connector boards are described in Chapter 3.6, the system cables are described in

Chapter 3.7. The FTAs are described in own manuals.

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