Highland Supercell Manual de usuario
Lithium-ion powered electrofusion processor
TM
Operations Manual
3
TABLE OF CONTENTS
Operang Controls .................................................................4
Delivered Items ......................................................................5
Intended Use ..........................................................................5
Introducon............................................................................5
Product Specicaon ..............................................................6
Safety Notes ...........................................................................7
Electrical Safety ......................................................................8
Transport of Dangerous Goods ...............................................9
Capacity ................................................................................10
Baery Charging ...................................................................10
Using the Equipment – Screen Symbols ...............................12
Using the Equipment – On / O ...........................................13
Using the Equipment – Barcode Welding .............................14
Using the Equipment – Manual Welding ..............................17
Using the Equipment – Checking Baery Capacity ..............20
Using the Equipment – Main Menu .....................................20
Using the Equipment – Downloading Data Log ....................21
Using the Equipment – View Logs ........................................22
Using the Equipment – View Details ....................................23
Service and Calibraon .........................................................24
Fault Finding .........................................................................24
Hardware Reset ....................................................................29
Disposal – End of Life ...........................................................30
Warranty ..............................................................................31
Repair ...................................................................................33
8 Helpful Tips ........................................................................34
4
OPERATING CONTROLS
5
DELIVERED ITEMS
Carefully remove the welding processor from its packaging and check that you have the follow-
ing items:
• Welding processor.
• Wireless bar code scanner.
• Mains powered baery charger.
• +12V dc car charging lead.
• USB memory drive.
Note: to download a copy of this manual, visit www.supercellef.com
INTENDED USE
This equipment is intended to fuse constant voltage electrofusion ngs suitable for low, me-
dium, and high-pressure pipe work systems, up to a maximum diameter of 14 inch (355mm).
This welding processor has been designed to comply with the Internaonal Organizaon for
Standardizaon standard ISO12176-2:2000 “Plasc pipes and ngs, equipment for fusion
joinng polyethylene systems, part 2, electrofusion”.
INTRODUCTION
This manual gives instrucons on the correct assembly and safe use of your electrofusion pro-
cessor. It is important that you read these instrucons and always keep these instrucons with
the unit.
This manual does not detail the specic welding procedure for the ngs: peeling, clamping
and assembly of joints. For this informaon, please contact the ngs manufacturer or refer
to your organizaon’s internal procedures.
6
PRODUCT SPECIFICATION
Operang Type: Controlled voltage.
Operang Modes: Manual, Bar Code
Operang Languages: English, French, Spanish
(Others on request)
Operang Temperature: -4oF to 113oF #1
Welding Voltage: 8 to 48 V (39,5 V) (true rms)
Welding Current: 1 to 65 A (true rms)
Welding Power: 8 VA to 2600 VA
Welding Time: 1 to 3000 seconds
Data log memory: >10,000 welds (solid state internal storage)
Data download/upload: USB ash memory drive
Protecon Level: IP54
Weight: 30.8 lb
Size: 17.5” x 11.5” x 12”
Supply voltage: Lithium-Ion rechargeable baeries.
Baery charger.
Supply voltage: 100V to 240V
Supply Power: 550W (@ 240V)
#1 The baeries can only be charged between 32oF to 113oF.
Highland has a policy of connuously improving product design, and as such reserve the right
to change specicaon of its products without prior noce and with impunity.
7
SAFETY NOTES
• WARNING: RISK OF ELECTRIC SHOCK! Do not open. No user serviceable parts inside.
Only to be opened by an approved service agent.
• WARNING: RISK OF EXPLOSION! This electrofusion processor is NOT intrinsically safe
and must NOT be used in a gaseous atmosphere. Do not use this equipment in the
trench.
• WARNING: This product can expose you to chemicals which are known to the state of
California to cause cancer. For more informaon, visit www.p65warnings.ca.gov
• Before use, always visually inspect the unit to see that the cords and connectors are not
worn or damaged. Replace any damaged parts before use.
• Switch o before adjusng, cleaning, or if the cords are entangled and before leaving the
unit unaended for any period.
• To avoid damaging the unit, do not disconnect the output cables, while the unit is fusing.
• Do not li or pull the unit by its cords.
• Do not disconnect the output cables by pulling on them, always carefully pull o the
connectors from the ng using the integrated grips.
• Do not start a fusion without the pipe correctly inserted into the ng.
• Do not touch the ng while fusing.
• Do not operate the unit or leave the unit outdoors in precipitaon (rain, snow, hail,
etc…).
• Operate the unit in daylight or in good arcial light.
• The operator is responsible for accidents or hazards occurring to other people or their
property while using this equipment. Keep the work area safe!
• Keep bystanders a safe distance away from the machine while welding.
• Never allow people unfamiliar with these instrucons to use the electrofusion processor.
8
ELECTRICAL SAFETY
Supercell is baery powered and there is no requirement to carry out in-service electrical
tesng. However, baeries in equipment can potenally fail and cause res. Supercell must be
visually inspected for damage before each use.
The operator should carry out a visual inspecon of Supercell every me it is used. If the case
is split or broken, or any connectors are damaged, then the equipment must not be used, and
it should be returned to your distributor for immediate repair.
The wall powered charger requires addional tesng and is subject to both a visual inspecon
and an in-service electrical test.
The operator should carry out a visual inspecon on the charger every me it is used.
9
TRANSPORT OF DANGEROUS GOODS
Supercell contains a baery pack made from Lithium-ion baeries. These have been classied
by the United Naons as hazardous materials and been assigned to Class 9 - Miscellaneous
Hazard Classicaon.
Addionally, the United Naons Commiee of Experts on the Transport of Dangerous Goods
have classied them under UN 3481 Lithium-ion baeries contained in equipment.
The equipment has passed all relevant tests to allow it to be transported.
There is a requirement under UN3481 that the product is packaged and labeled correctly for
transport. Please save the original packaging in case the machine needs to be transported. It is
mandatory that the following label is aached to the outside of the packaging and the carrier
is informed that it contains Lithium-ion baeries.
If you do not have the original packaging, then please contact your distributor, or visit www.
supercellef.com/baeries for informaon on how to ship Supercell.
10
CAPACITY
Due to dierences in ng type and ng manufacturing, each ng will have dierent ener-
gy requirements for fusion. As such, capacity cannot be explicitly given. However, in tesng the
energy requirements of various ng types from various manufacturers, the expected capaci-
ty on a full baery charge is as follows:
1” ngs: 195 on a full charge
2” ngs: 74 on a full charge
3” ngs: 21 on a full charge
4” ngs: 8 on a full charge
6” ngs: 5 on a full charge
14” ngs: 1 on a full charge
Note: This is given as a guide only, and exact capacity will depend on a range of factors.
BATTERY CHARGING
IMPORTANT. Supercell can only be charged at temperatures between 32°and 113°Fahren-
heit. If the baery pack is above 113F then you must allow it to cool before charging.
An exclamaon mark will be shown on the baery to signify it is too hot.
Keep the charger dry at all mes. Do not charge in the rain.
Do not use the charger if it is damaged.
Supercell will only charge when it is turned o.
The charger will become hot with prolonged use.
11
Supercell can be charged using two methods:
• using the wall charger connected to the 120V/240V wall power, or a 120V/240V vehicle
mounted inverter.
• using the +12V dc charger cord, connected to a 12V vehicle auxiliary socket.
Wall Charger
1. Make sure Supercell is turned o, (hold the red stop buon in for 3 seconds to power o
the machine).
2. Plug the charger into the wall and power it on. The green light will ash once per sec-
ond.
3. Plug the charger output into the charging socket of Supercell.
4. The charger’s indicator light will turn solid red, and the baery pack will start to charge.
5. The baery pack will charge from 0% to 100% in approximately 90 minutes (on 120V).
When charging is complete, the charger’s indicator light will turn solid green.
6. Power o the charger and unplug it. CAUTION: the charger will become hot with extend-
ed use.
7. If the charger’s indicator light ashes red while charging, then there is a fault with either
the charger or Supercell. Contact your distributor for help.
8. If the baery pack exceeds 113°F while charging, Supercell will detect this and halt
charging, and the light will go solid green. This will happen even if the baery pack is not
completely charged. Turn Supercell on and check the charge percentage to make sure
the charge completed.
+12V Auxiliary charger.
1. Make sure Supercell is turned o, (hold the red stop buon in for 3 seconds to power o
the machine).
2. Plug the charger cord into the 12V auxiliary socket of the vehicle.
3. Plug the charger into the charging socket of Supercell.
4. The baery pack will start to charge. There is no indicaon of charge.
5. The baery pack will charge from 0% to 100% in approximately six hours.
6. To check the state of charge of the baery pack, turn Supercell on and check the baery
percentage. If it is not fully charged turn Supercell o to resume charging.
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