HIAB 322 HiPro CD Manual de usuario

This operator’s manual is an Original Instruction

and applies for cranes from serial number:

3221631, 3771320

2015-06

Operator's Manual GB

HIAB 322-377 HiPro CD

2Operator's Manual GB

Congratulations with your new crane!

You are now the owner of a quality product from

Cargotec, built to the highest standards of safety and

quality.

The aim of this manual is to help you handle your crane

safely and with full satisfaction.

Please read the complete manual. It provides detailed

information about the crane, safety system and the

practical management and maintenance of the crane.

We advise you to read it carefully and familiarize yourself

with your crane before you start to use it.

Help us to improve this manual. Please send your

comments and suggestions to [email protected]

Table of Contents

Operator's Manual GB

1. Knowledge required............................................................................... 6

1.1 This Operator's Manual is intended for operators of this HIAB crane. .... 6

1.2 Indications in the Operator’s Manual ................................................ 7

2. Structure and parts of the HIAB crane..................................................... 10

2.1 Main groups ............................................................................... 10

2.2 Crane base with column and slewing system .................................... 10

2.3 Boom system .............................................................................. 11

2.4 Stabiliser system.......................................................................... 13

2.5 Operating system - hydraulic components ........................................ 14

2.6 LHV Load holding valves ............................................................. 14

2.7 Description of Hiab 322-377 HiPro CD........................................... 15

2.8 Accessories that can be fitted in a 322-377 HiPro.............................. 16

3. Safety precautions and warnings............................................................. 17

3.1 Operating conditions .................................................................... 17

3.2 Definition of a HIAB loader crane.................................................. 18

3.2.1 Noise declaration................................................................. 19

3.2.2 Warning signs..................................................................... 20

3.2.3 Maximum load.................................................................... 20

3.2.4 Maximum load moment........................................................ 23

3.3 Signals when using a crane............................................................ 26

3.4 Wind speeds ............................................................................... 30

3.5 Use of the crane .......................................................................... 31

3.6 Use of lifting equipment ............................................................... 38

3.7 Use of dismountable cranes ........................................................... 38

4. The Safety system................................................................................ 40

4.1 Safety System SPACE 5000 with CombiDrive2................................ 40

4.2 How the safety system works......................................................... 40

4.3 Components of SPACE 5000 Safety System .................................... 42

4.4 Operating components .................................................................. 43

4.5 Main control valve....................................................................... 43

4.6 Stabiliser control valve ................................................................. 45

4.7 Extra stabiliser control valve [option].............................................. 45

Table of Contents

Operator's Manual GB

4.8 Cranes with high seat [option] ....................................................... 45

4.9 OPS Operator Protection System [option] ........................................ 46

4.10 User panel SPACE 5000............................................................... 46

4.10.1 Indicator lights on user panel SPACE 5000.............................. 47

4.11 CombiDrive2 .............................................................................. 49

4.12 Main menus CombiDrive2 ............................................................ 53

4.13 Battery charger CD2 .................................................................... 60

4.14 Functions ................................................................................... 61

5. Starting crane operation ........................................................................ 65

5.1 Starting operations ....................................................................... 65

5.2 Extend stabiliser extensions and set stabiliser legs ............................. 69

5.3 Operate the crane out of parked position.......................................... 75

6. During operation ................................................................................. 77

6.1 OLP (Overload protection) ............................................................ 77

6.2 BDA Boom Deployment Assistance [option].................................... 80

6.3 Manual extensions [option] ........................................................... 80

7. Ending crane operation ......................................................................... 83

7.1 Operate the crane to parking position .............................................. 83

7.2 Placing the stabiliser extensions and legs in transport position............. 84

7.3 Switching off the safety system...................................................... 87

7.4 Emergency operation Valve-V91.................................................... 88

7.5 TWI Transport warning interface [option]........................................ 89

8. Maintenance and Service ...................................................................... 91

8.1 Service ...................................................................................... 91

8.2 Warranty.................................................................................... 92

8.3 Follow the maintenance instructions! .............................................. 93

8.3.1 Daily inspection .................................................................. 94

8.3.2 Monthly inspection and maintenance....................................... 95

8.3.3 Annual maintenance............................................................. 97

8.4 Lubrication................................................................................. 97

8.4.1 Lubrication schedule ............................................................ 98

8.4.2 Lubrication of slide pads in the boom system ........................... 99

Table of Contents

Operator's Manual GB

8.4.3 Lubrication of the upper column bearing................................ 100

8.5 Hydraulics ................................................................................ 100

8.5.1 Slewing housing: checking the oil level/oil change .................. 100

8.5.2 Replacing the cartridge in return oil filter............................... 101

8.5.3 Replacing the cartridge in the pressure reduction filter.............. 102

8.5.4 Checking the oil tank level .................................................. 102

8.5.5 Changing the hydraulic oil................................................... 102

8.5.6 Bleeding air from the hydraulic system.................................. 105

8.6 Troubleshooting......................................................................... 106

8.6.1 Main fuses........................................................................ 106

8.6.2 Faults in the HiPro crane..................................................... 106

9. Decommissioning............................................................................... 110

9.1 Decommissioning a crane............................................................ 110

10. Technical Data .................................................................................. 112

10.1 Documentation .......................................................................... 112

Knowledge required

Operator's Manual GB

1.1 This Operator's Manual is in-

tended for operators of this

HIAB crane.

This manual describes:

• Operation

• Safety precautions and warnings

• The crane safety system

• Maintenance and troubleshooting

Enclosed to this manual the Installer will

provide:

• Technical Data for your crane

• Technical Data and manuals for add on

equipment if fitted

Study these instructions carefully

DANGER

If you do not study the complete Operator’s

Manual for your crane carefully, it could lead

to fatal accidents or serious damage.

Therefore you should:

• Study the entire Operator’s Manual carefully.

• Study the operating manuals for other add-on

equipment, if fitted.

• Use the crane only after having done so.

• Follow the directions for use, operation and

maintenance of the crane and add on equip-

ment exactly.

• Store the Technical Data and manuals from

the Installer, together with this Operator's

manual.

! NOTE

The manufacturer reserves the right to change

specifications, equipment, operating instructions

and maintenance instructions without prior notice.

Knowledge required

Operator's Manual GB

1.2

NOTE

HIAB shall at all times have the right to:

• install, maintain and dismantle automated re-

mote diagnostics system or similar sensor-

based system (the “System”) in and from the

Equipment; and

• access, send, receive, collect, store and use

any and all information and data gathered or

created by such System including but not

limited to information concerning operation,

operating environment, movement, condition,

logon, location and similar information relat-

ing to the Equipment (the “Information”).

The Customer shall not in any way remove or

alter the System, nor interfere with the use of the

System or the Information. The System and the

Information and all their further developments

shall at all times be and remain the exclusive

property of HIAB without granting any right or

license to the customer.

1.2 Indications in the Operator’s

Manual

What must you do and not do?

The following indications are used in the Opera-

tor’s Manual:

DANGER

Danger to life for yourself or to bystanders.

Follow the instructions carefully!

WARNING

Danger of injury to yourself or to bystanders,

or danger of serious damage to the crane or

other objects.

Follow the instructions carefully.

Knowledge required

Operator's Manual GB

1.2

CAUTION

Hazard for the crane or crane components.

Follow the instructions carefully.

Important:

If actions are numbered

1. Do this

2. Do that

3. ......

4. .....

5. .....

you should carry them out in numerical order!

! NOTE

Extra information that can prevent problems.

TIP

Tip to make the work easier to carry out.

Symbol for reference to a component in an

illustration.

①Refers to a component in an illustration.

[option]: Indication for parts that are not-standard

for the crane, but are an option.

DANGER

Only persons with the requisite knowledge and

experience with cranes may use the crane.

Never operate the crane when you are sick,

tired, under the influence of medicines, alcohol

or other drugs.

• Take the delivery instructions from your

HIAB Service workshop, or receive instruc-

tion from an experienced person from your

own company. Only then should you operate

your crane.

Knowledge required

Operator's Manual GB

1.2

• Ensure that you comply with the statutory

requirements of the country in which you use

the crane (for example, certificate, obligatory

safety-helmet).

DANGER

• Carry out yourself only the service and

maintenance work you have the requisite

knowledge and experience of.

• All other maintenance work may only be

carried out by a HIAB service workshop.

• Ensure that every defect is rectified imme-

diately, according to the instructions.

• Follow the instructions exactly!

• All other work to rectify faults must be

performed by personnel in a HIAB service

workshop!

WARNING

• Never clean the electronic system, plastic

components, signs or bearings with a high-

pressure jet cleaner. It could cause damage.

• Never expose the electronic system to high

electrical voltages. This could damage the

safety system.

• Never immerse the controller in water or

other liquid. This will make the controller

unusable.

If your crane is equipped with add-on lifting

equipment (hoist, rotator, etc.):

• The operation of the crane with add-on

lifting equipment can differ from the oper-

ation as described in this manual.

• You should therefore study the Operating

Manual for the add-on equipment careful-

ly, before you use the crane.

• Take particular note when placing the

crane in to or out of transport position.

Structure and parts of the HIAB crane

Operator's Manual GB

2.1 Main groups

The HIAB crane consists of the following main

groups:

• Crane base with column and slewing system

• Boom system

• Stabiliser system

• Operating system

2.2 Crane base with column and

slewing system

The crane base, column and the slewing sys-

tem consist of the following components:

• Crane base

with stabiliser beam, column bearings and

three-point bridge.

• Column

this fitted to the crane base and turns in an

upper and a lower bearing.

• Slewing system

Este manual sirve para los siguientes modelos

Tabla de contenidos

Otros manuales de Equipos de construcción de HIAB

HIAB

HIAB HIAB T-HiDuo 013 CE Manual de usuario

HIAB

HIAB K-HiPro 505 X4 Manual de usuario

HIAB

HIAB 160TM Guía

HIAB

HIAB 435K HiPro CD Manual de usuario

HIAB

HIAB J14S Manual de usuario

HIAB

HIAB L-HiPro 145 Manual de usuario

HIAB

HIAB X-HiPro 142 Manual de usuario

HIAB

HIAB 410K PRO Manual de usuario

HIAB

HIAB 422-477 HiPro CD Manual de usuario

HIAB

HIAB 190TM Guía

HIAB

HIAB X-Duo 044 Manual de usuario

HIAB

HIAB X-HiPro 358-408-418 X4 Manual de usuario

HIAB

HIAB 335K HiPro CD CE Manual de usuario

HIAB

HIAB 320T Guía

HIAB

HIAB K-HiPro 285-425-4 Series Manual de usuario

HIAB

HIAB 335K HiPro CD CE Manual de usuario

Manuales populares de Equipos de construcción de otras marcas

SASFORKS

SASFORKS EXTREME Manual de usuario

Hailo

Hailo H-50 Manual de usuario

Graco

Graco LineLazer ES 1000 Manual de uso y cuidado

Greenlee

Greenlee 555RSC Manual de usuario

Manitowoc

Manitowoc Grove CD3340B Manual de usuario

Lux Tools

Lux Tools A-FMR-20 Set Manual de usuario

SIP

SIP 03683 Manual de usuario

Volvo

Volvo L30G Manual de usuario

Grizzly

Grizzly G8712 Manual de usuario

Modulift

Modulift CMOD 12 Manual de usuario

Case

Case DV201 Manual de usuario

Sealey

Sealey SC10.V2 Manual de usuario

Wacker Neuson

Wacker Neuson DT05 Manual de usuario

HYVA

HYVA AMCO VEBA 81 Series Manual de usuario

Atlas Copco

Atlas Copco Dynapac V5100TV Manual de usuario

Toro

Toro 323 Manual de usuario

Manitowoc

Manitowoc National Crane 1400A Manual de usuario

SGS

SGS EC1500 Manual de usuario