Hi-Spec Xcel 1250 Manual de usuario

Manufacturers of Agricultural Machinery

Hi-Spec

XCEL 1250

Operators

Manual

rev – xl101

Hi-Spec Engineering Ltd.

Station Rd, Bagenalstown, Co. Carlow

Tel: +353 (0) 5 - 721 2 / 721 2

Fax: +353 (0) 5 - 721 80

Website: www.hispec.net

E-mail: [email protected]et

XCEL 1250

Operators Manual

__________________________________________________________________________________

rev – xl101

Parts are subject to change at any time, without prior or direct notice to the customer. The contents of

this manual can as well be changed without prior notice. or information about adjustment,

maintenance or repair, which are not mentioned in this manual, you are advised to consult the

technical support of your supplier.

This manual has been made with all possible effort, but Hi-Spec Engineering and its suppliers cannot be

responsible for possible mistakes in this manual, nor for the consequences.

XCEL 1250

Operators Manual

__________________________________________________________________________________

rev – xl101

Introduction

Congratulations on Purchasing a Hi-Spec XCE 1250 Spreader.

Please Read the Following Manual Before Using Machine

The way you care for and maintain this machine will decide its future performance. This manual has

been carefully written to help you maintain the condition of your machine. Read this manual

carefully to learn how to operate and service your machine correctly. Failure to do so could result in

personal injury or machine damage.

Hi-Spec XCEL 1250s have been designed and manufactured in compliance with the following

directives and standards;

Machinery Directive 2006/42/EEC

Harmonised standards;

EN ISO 12100-1:2003, Safety of machinery Part 1: Basic terminology, methodology

EN ISO 12100-2:2003, Safety of machinery Part 2: Technical principles

EN ISO 4254-1:2005, Agricultural machinery -- Safety -- Part 1: General requirements

EN ISO 14121-1:2007, Safety of Machinery – Principle of Risk Assessment

This manual should be kept within the vicinity of the machine at all times and should be considered

a permanent part of your machine. It should remain with the machine should you decide to sell it.

Warranty is provided as a part of Hi-Spec Engineering’s support program for customers who

operate and maintain this machine and equipment as described in this manual. This warranty

provides you the assurance that Hi-Spec Engineering will back its machines should defects appear

within the warranty period. If the machine is abused, or modified to change its performance beyond

the original factory specifications, the warranty will become void and improvements may be denied.

All information, illustrations and specifications in this manual are based on the latest product

information available at the time of publication.

It is the policy of Hi-Spec Engineering to improve its products and designs whenever it is practical

and possible to do so. We reserve the right to make changes or improvements at any time without

incurring any obligation to make such changes on products sold previously

Thank You for Choosing Hi-Spec Engineering

XCEL 1250

Operators Manual

__________________________________________________________________________________

rev – xl101

Contents

Introduction ....................................................................................................... 3

Contents ............................................................................................................ 4

Designated Use of Machine ............................................................................... 6

Technical Specifications and Dimensions .......................................................... 7

Safety .................................................................................................................

General Safety .........................................................................................

Safety Checklist ....................................................................................... 9

Description of Safety Warnings and Instructions .................................. 11

PTO Shaft Safety .................................................................................... 14

Machine Overview ........................................................................................... 15

Getting Started ................................................................................................ 16

Tractor Requirements ........................................................................... 16

Hydraulic Requirements ........................................................................ 16

Connecting to Tractor ........................................................................... 17

Fitting PTO Shaft .................................................................................... 19

Road Transportation ........................................................................................ 20

Emergency Breakaway Handbrake .................................................................. 21

Operating Instructions ..................................................................................... 23

Loading Instructions ........................................................................................ 24

Spreading Instructions ..................................................................................... 25

Spreading flow-able material (slurries, sewage pellets etc.) ................ 26

Maintenance .................................................................................................... 27

Correct Maintenance and Inspection Procedures ................................ 2

Recommended Maintenance ................................................................ 2

Tyre Details ............................................................................................ 29

Wheel removal/refitting ....................................................................... 31

General Repairs ............................................................................................... 34

Chain Flail Shortening ............................................................................ 34

Rotor Main Drive Chain Tensioning ...................................................... 34

Floor Chain Cross-Slat Replacement ..................................................... 35

Chain Flail Head Replacement ............................................................... 36

XCEL 1250

Operators Manual

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rev – xl101

Replacing Rear Spinners Worn Plates ................................................... 36

Fitting Fine Manure Spreading Discs ..................................................... 37

Spread-Splitter ......................................... Error! Bookmark not defined.

Sales and Service ............................................................................................. 3

Warranty .......................................................................................................... 39

Conditions of Sale ............................................................................................ 40

Registration Forms .......................................................................................... 43

Declaration of Conformity ............................................................................... 47

XCEL 1250

Operators Manual

__________________________________________________________________________________

rev – xl101

Designated Use of Machine

The Hi-Spec Xcel 1250 Muck spreader is exclusively designed for use of transporting and spreading

agricultural manure.

Hi-Spec Engineering will not be held responsible for any loss or damage resulting from machine

applications other than those specified above. Any other use the machine may be put to is entirely

at the owners/operators risk. The Designated use of an Xcel 1250 includes that the operating,

maintenance and repair instructions given by the manufacturer will be strictly fulfilled. Designated

use means operating the Xcel1250 is exclusively for persons familiar with the machine and fully

aware of the associated risks involved in operating it.

By any alteration of safety equipment, the Declaration of Conformity, as well as the CE sign on

machine loses it validity

XCEL 1250

Operators Manual

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rev – xl101

Technical Specifications and Dimensions

Technical Specification

oading Height 2550mm / 8’4”

Overall ength

8345mm / 27’4”

Overall Width

3060mm / 10’

Overall Height

3085mm / 10’1”

ength of Body

4 85mm / 16’4”

Overall Height

(with Slurry Door up)

4345mm / 14’3”

Capacity 11.5m

–

Water Level

14.5m

–

Heaped

Carrying Capacity 13 tonnes

Spread Width Up to 24m

Unladen Weight 7000kg

XCEL 1250

Operators Manual

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rev – xl101

Safety

General Safety

DANGER ZONE

Distances may vary depending on material being spread

Diagram for illustration purposes only

IF PTO IS ENGAGED, NO UNBLOCKING, CHECKING, SETUP OR SERVICING IS ALLOWED

AND NO PERSON IS ALLOWED IN THE DANGER ZONE

PTO MUST BE DISENGAGED BEFORE CARRYING OUT ANY OF THE ABOVE ACTIONS

Keep a first-aid kit and a fire extinguisher close by at all times, if possible, on your tractor

with this operator instruction manual.

Have an emergency plan.

Keep all emergency numbers close by; write them into your manual.

Inspect your machine carefully each time before use; this will only take a minute.

XCEL 1250

Operators Manual

__________________________________________________________________________________

rev – xl101

Always climb the ladder and check inside the machine before starting or filling it, to make

certain it is empty.

Stop machine when leaving unattended.

Children should never be in the area when your Xcel 1250 is in operation.

Using an Xcel 1250 is a one-man operation therefore there should be no other person(s) in

the vicinity of the machine while in use.

Remember that the first step to avoiding danger is to recognise the hazards.

Safety Checklist

Always disconnect all power sources before carrying out any adjustment or maintenance.

Always check inside the machine to make sure it is empty.

Always check around the machine making sure everything is in order; this will only take a

minute.

Study this manual. Provide training to new users. Like all farm machinery, any machine is

potentially dangerous when under the control of untrained personnel.

Exercise extreme care when loading manure into the machine.

Always ensure guards and other safety devices are kept in good working order. Replace if

necessary.

Keep clear of all moving parts.

Always use shear bolts recommended to you by Hi-Spec Engineering.

Always keep all hydraulic hoses and electric cables clear from PTO shaft.

Always apply the handbrake before unhitching and park the machine in a level area.

Always use the ladder for inspecting inside the machine. Do not climb up the side of the

machine.

Always take extra precautions when using the machine on hilly or sloping ground.

XNever permit young persons or spectators to operate PTO driven equipment or stand

anywhere close by when the machine is in operation.

XNever permit untrained personnel to operate the machine without reading this manual and

or receiving training.

XNever operate the machine without having all guards in place; they are there for your safety

and protection against serious injury and death.

XCEL 1250

Operators Manual

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rev – xl101

XNever remove guards while there is still power going into the machine, all power must be

off!

XIf PTO is engaged, no unblocking, checking, set-up or servicing is allowed.

XIf PTO is engaged, no person is allowed in the danger zone.

XNever enter the machine while in operation.

XNever wear loose clothes when operating machinery, if standing too close, your clothing

can pull you into the machine.

XNever operate the machine if you think there could be large stones or foreign objects inside,

they could cause serious damage to your machine.

XNever leave the machine running when unattended.

XIf the machine should become blocked with a stone or foreign object. Do not attempt to

free the object while the tractor is running.

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