Hettich AvanFit 400 Guía del producto

Art. no. 9 257 330

Betriebs- und Montageanleitung AvanFit 400 de

Operating and Assembly Instructions AvanFit 400 en

Instructions de service et de montage AvanFit 400 fr

Instrucciones de servicio y montaje AvanFit 400 es

Instruções de operação e montagem AvanFit 400 pt

Istruzioni per il montaggio e l’uso AvanFit 400 it

Gebruiks- en montagehandleiding AvanFit 400 nl

Drifts- og samlevejledning AvanFit 400 dk

İşletim ve Montaj Kılavuzu AvanFit 400 tr

Руководство по монтажу и эксплуатации AvanFit 400 ru

Instrukcja obsługi i montażu AvanFit 400 pl

Bruks- og monteringsanvisning AvanFit 400 no

Bruks- och monteringsanvisning AvanFit 400 sv

Provozní návod AvanFit 400 cz

Návod na obsluhu AvanFit 400 sk

Translation of the original German language operating

instructions for the AvanFit YOU 400 drawer assembly jig

Manufacturer: Hettich Maschinentechnik GmbH & Co. KG

Vahrenkampstr. 12-16

32278 Kirchlengern

Eective: 2022-11-07

Foreword

Customer Service

Paul Hettich GmbH & Co. KG

Vahrenkampstr. 12-16

D-32278 Kirchlengern

Phone: +49 5223 77 1765

Email: [email protected]

OPERATING INSTRUCTIONS:

Hettich Maschinentechnik GmbH & Co. KG

The copyright to these operating instructions remains with

Hettich Maschinentechnik GmbH & Co. KG.

These operating instructions are intended for the operating

personnel. They contain regulations and drawings of a technical

nature that must not be duplicated either in whole or in part,

distributed, used without permission for advertising purposes or

communicated to others.

Warning

Read these operating instructions carefully in

order to obtain a thorough understanding of the

machine and how to install and maintain it.

Operate the machine in the proper manner as

described in these instructions so as to avoid

injury and damage to the machine.

Keep these operating instructions to hand and

consult them if you are in any doubt as to

carrying out any particular procedure.

The operating instructions are a separate part of

the overall documentation, in the same way as

the replacement parts lists and documentations

from sub-suppliers. The overall documentation

must be made available to operating, cleaning

and servicing personnel.

8. Operation 30

8.1 Prerequisites for operating the machine 30

8.2 Operating mode 30

8.3 Switching machine ON 30

8.4 Sequence of movements 31

8.5 Switching machine OFF 35

8.6 Course of action in the event of an emergency 35

9. Setting up 36

10. Troubleshooting 37

10.1 Malfunctions and fault ﬁnding 37

10.2 Troubleshooting 37

10.3 Malfunction light ﬂashing after switching ON 37

10.4 Malfunction light ﬂashing 38

11. Servicing and maintenance 39

11.1 Check labelling and warning signs 41

11.2 Checking safety guards 41

11.3 Inspection schedule 42

12. Cleaning 43

13. Taking out of service 44

14. Disposal 45

15. Replacement and expendable parts 46

16. EC Declaration of Conformity 47

Contents

Foreword 2

Contents 3

1. Introduction 4

1.1 Rating plate 4

1.2 Information for the owner 5

1.3 Information on signs, symbols and markings 5

2. General 6

2.1 Intended use 6

2.2 Foreseeable incorrect use 6

2.3 Description of the machine 7

2.4 Liability 7

3. Safety 8

3.1 Residual risk 8

3.2 Safety rules for servicing work 10

3.3 Noise 11

3.4 Oils, greases and other chemical substances 11

3.5 Training and instruction 11

3.6 Personal protective equipment 11

3.7 Personnel qualiﬁcations 12

4. Description of the machine 13

4.1 Technical speciﬁcations 13

4.2 Safety guards on the machine 13

4.2.1 Emergency stop button 14

4.2.2 Mechanical safety guards 14

4.3 Machine controls 15

4.3.1 Main switch and set up switch 15

4.3.2 Further controls 16

4.4 Labelling on the machine 16

4.5 Workplace description 16

4.6 Infeed and removal stations 17

5. Software 18

5.1 SIMATIC mobile operator panel 18

5.2 SIMATIC operator panel 18

5.2.1 Interface basics 18

5.2.2 "Main Menu" user interface 20

5.2.3 "Service" user interface 21

5.2.4 "Service – CPU Diagnostics" user interface 21

5.2.5 "Servo" user interface 22

5.2.6 "Malfunction screen" user interface 24

6. Transportation and installation 25

6.1 Transportation 25

6.2 Installation and setting up 26

7. Starting up for the ﬁrst time 27

7.1.1 Checking for proper working order without material 28

7.1.2 Checking for proper working order with material 29

7.1.3 Panels in undeﬁned position 29

1.1 Rating plate

The rating plate shows the following information:

Manufacturer

Address

Type designation, machine numbers

System number

Year of manufacture

Technical speciﬁcations (e.g. nominal pressure)

State all of the above details when requesting technical

information and ordering replacement parts.

Reproduction either in whole or in part only with the consent of

Hettich Maschinentechnik GmbH & Co. KG.

These operating instructions are intended to make it easier

for you to become familiarised with the machine and use its

capabilities in the proper manner.

The operating instructions contain important information on

operating the machine in a safe, proper and cost eective

manner. Following them will help to avoid hazards, repair costs

and down times, enhance reliability and prolong service life.

Existing national regulations on preventing accidents and on

protecting the environment are also applicable.

The owner should make sure that every person working with or

on the machine reads and applies these operating instructions.

The operating instructions must be kept in a known and easily

accessible place and must be consulted even in the event of the

slightest doubt.

The machine will only be assembled and installed by persons

instructed to do so by Paul Hettich GmbH & Co. KG. This also

applies in particular to starting it up for the ﬁrst time.

1. Introduction

1.3 Information on signs, symbols and markings

The types of information, their signal words and symbols are

structured as follows in the operating instructions:

1.2 Information for the owner

Please be careful to observe

• the contents of these operating instructions,

• the accident prevention regulations which are in eect in

the country of use or at the place of application,

• the acknowledged technical rules on working in compliance

with proper practices and safety standards.

Replacement parts used must meet the technical requirements

deﬁned by Hettich Maschinentechnik GmbH & Co. KG. The tech-

nical requirements are always met when using genuine replace-

ment parts from the applicable replacement parts list.

Without the consent of Paul Hettich GmbH & Co. KG, the machi-

ne owner must not make any additions, alterations or modiﬁca-

tions to the machine.

Only deploy trained or instructed personnel.

Deﬁne personnel responsibilities with regard to operating, servi-

cing and repair.

Please also note that under the code of practice in electrical

engineering only the following persons are allowed to work on

electrical components:

• qualiﬁed electricians

• persons instructed under the direction and supervision of a

qualiﬁed electrician

1. Introduction

Danger

This danger note draws attention to an immedi-

ately dangerous situation that will lead to death

or serious injuries if the safety measures are not

followed.

Warning

This danger note draws attention to a potenti-

ally dangerous situation that may lead to death

or serious injuries if the safety measures are not

followed.

Caution

This danger note draws attention to a potenti-

ally dangerous situation that may lead

to minor or slight injuries if the safety measures

are not followed

Note

This advice draws attention to potential damage

to property or to a process of particular inte-

rest / importance that may occur if the safety

measures are not followed.

2. General

2.2 Foreseeable incorrect use

Warning

Hazards may occur if the system is used incor-

rectly!

The following situations in particular are deemed

to be foreseeable hazardous situations:

• Persons could manipulate the safeguards.

• Persons possibly removing separating pro-

tective guards and then putting the machine

into operation.

• Maintenance personnel can work on pressu-

rised parts in spite of them not having been

depressurised ﬁrst.

• Service personnel possibly leaving tools

inside the machine and returning it to ope-

ration after completing servicing work.

• Service personnel possibly working on the

machine (e.g. troubleshooting, servicing)

despite the machine being in operation.

2.1 Intended use

AvanFit YOU 400 is only used for automatically assembling Avan-

Tech YOU drawers.

All system related sizes can be processed between the largest and

smallest dimension! The dimensions speciﬁed are key dimensions

which can be set using ﬁxed stops.

Width is adjusted on the control panel.

Operating modes: manual and automatic operation

Personnel required: 1 operator

The machine is a single person workstation and must be operated

by one person only.

Any other use is deemed to be improper and non-intended

use. The manufacturer shall not be liable for any damage

possibly occurring from any improper use. The manufacturer

bears no product liability. The risk is borne solely by the user.

Warning

The machine must only be used for its intended

purpose and be in a perfectly safe condition.

Operating safety is only guaranteed if the machi-

ne is used for its intended purpose!

Note

From the aspect of organisation, deﬁne in

writing which persons are authorised to select

operating modes and use the various operating

modes.

Space required for the machine

The space required by the drawer assembly jig is largely

governed by the dimensions of the machine frame.

Machine life

The machine's life will depend on whether or not it is used for its

intended purpose, on adherence to regular servicing intervals and

on the regular replacement of expendable parts.

2.4 Liability

Our liability is restricted to damage caused by improper use. We

shall not be liable for safety defects not yet identiﬁable on the

basis of the current state of the art.

Furthermore we are not liable for:

• violations against any safety advice for operating personnel

• violations against advice on particular hazards

• unauthorised modiﬁcations and alterations

• use of replacement and expendable parts or auxiliary materi-

als other than those approved by the manufacturer

Manipulation:

Manipulation of end position sensors inevitably leads to loss of

machine functionality. In particular, relocating the end position

sensors on the positioning cylinders must be viewed critically; for

this reason, these sensors are provided with a guard protecting

them from manipulation.

Note

The two hand pushbutton elements must be

checked and, if necessary, replaced after approx.

8 years (based on 255 working days of 16 hour

each, cycle 60s = 4080/ha).

2.3 Description of the machine

AvanFit YOU 400 is only used for automatically assembling Avan-

Tech YOU drawers.

All system related sizes can be processed between the largest and

smallest dimension!

The dimensions speciﬁed are key dimensions which can be set

using ﬁxed stops.

Width is adjusted on the control panel.

Dimensions:

Length: 2,430 mm

Width: 1,180 mm

Height: 1,800 mm

Fig. 1: AvanFit YOU 400 drawer assembly jig

2. General

3.1 Residual risk

General safety rules

• Only operate the machine if it is in proper working order.

• Only operate the machine if you are part of the personnel

authorised to do so.

• Only carry out work requiring specialised knowledge (e.g.

electrical, pneumatic system) if you have been speciﬁcally

trained to do so.

• Do not modify any of the safety guards (e.g. remove or disa-

ble the "emergency stop facility").

• Check all safety guards every day before starting work and

repair them if necessary.

• Start reinstalling the safety guards as soon as possible after

removing them (e.g. after making a repair).

Note

Handling the machine involves residual hazards

that could not be eliminated by design measures.

The following prohibited activities and situations

are associated with residual risks:

• Persons taking covers and safety guards out

of operation.

• Persons preventing unobstructed access to

the machine's control.

• Persons operating the machine after chan-

ges occur that adversely aect safety.

• Persons straining overload guards beyond

permissible overload limit.

• Persons manipulating or by passing safety

guards.

• Persons not using safety guards and protec-

tive equipment for normal operation.

3. Safety

The machine reﬂects the state of the art and is built in ac-

cordance with recognised safety regulations.

Hazard zones are made safe in compliance with the regulations.

The machine may present hazards if it is used by untrained per-

sonnel improperly or not for the intended purpose.

Any failure to avoid dangers may result in damage to property

and injury to life and limb.

Operating personnel must do the following:

• Check the machine for changes or malfunctions

• Report malfunctions to the safety ocer responsible

• Shut the machine down whenever necessary

Caution

Pressure escaping from the compressed air sys-

tem presents a risk of injury!

The components of the compressed air system

are under high pressure.

Regularly check all compressed air lines, hoses

and screw connections for leaks and externally

visible damage.

Immediately rectify any damage that is detected.

Removing or modifying safety guards present a risk of injury!

1. Switch o the main switch before removing, opening safety

guards or before carrying out maintenance and cleaning

work on them.

2. Prevent main switch from switching back on again.

3. Check to make sure that the machine is idle.

Immediately rectify malfunctions impairing work safety.

Warning

There is a risk of injury if the machine starts up

automatically!

1. Dissipate residual energy before commenci-

ng work on the machine.

2. Prevent machine from switching back on

again.

3. Safety

Caution

Hot surfaces / objects present a risk of injury!

The surface of electric motors, for example, can

reach a temperature of over 60 °C.

Wear hand protection when working on hot

components.

Do not touch any hot surfaces to prevent burns.

Do not attach any temperature sensitive parts to

the surface or place any temperature sensitive

parts on the surface.

Warning

Keep the work areas free from soiling, residues of

operating consumables and auxiliary materials as

well as any objects that may be left lying around.

Keep the workplace, in particular all handles,

steps, railings, platforms, staging and ladders,

free of soiling.

Carefully store away all replacement parts and

tools.

Dispose of residual operating consumables and

auxiliary materials in the proper manner.

3. Safety

3.2 Safety rules for servicing work

Before carrying out maintenance work on the machine, you must

disconnect it from the power supply. For this reason, always heed

the following 5 safety rules before commencing work on electri-

cal machines:

1. Disconnect machine from the power supply.

2. Prevent the machine from switching back on again.

3. Make sure machine is disconnected from the power supply.

4. Earth and short circuit.

5. Cover or make inaccessible adjacent live parts.

Attach a sign forbidding anyone from switching the machine on

(see below).

Switch o / dissipate energy sources:

For safety regulations applicable to third party devices, refer to

the documentation from the third party manufacturers (operating

instructions for bought in units).

Do not switch on!

Work is in progress!

Date __________

Sign must only

be removed by

________________

Warning

Risk of injury from escaping residual energy!

After switching the machine o, any residual

energy may still be present that could escape

(e.g. in pressure tanks).

Dissipate residual or stored energy before

qualiﬁed personnel commence work on or in the

machine.

Electrical energy:

1. Switch o electrical energy via the main switch on electrical

cabinet.

2. Use a lock to prevent main switch from switching back on

again.

3. Attach a sign indicating that servicing work is being carried

out on the machine.

Fig. 2: Main switch on switch cabinet

Pneumatic energy:

1. Switch o pneumatic energy via the machine's supply con-

nection.

2. Depressurise machine components.

3. Dissipate any stored energy.

Fig. 3: Pneumatics servicing unit

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