HEIDENHAIN MANUALPLUS 620 Manual de usuario

User’s Manual

MANUALplus 620

smart.Turn and

ISO Programming

NC Software

548 328-02

English (en)

4/2010

MANUALplus 620, smart.Turn and

“DIN PLUS” Programming

This manual describes the smart.Turn and “DIN PLUS“ (ISO)

programming features of the MANUALplus 620. The manual takes

into account functions provided by the MANUALplus 620 as of the NC

software number 548 328-02.

Machine operation and cycle programming are described in the

MANUALplus 620 User's Manual (ID 634 864-xx). Please contact

HEIDENHAIN if you require a copy of this manual.

The machine manufacturer adapts the features offered by the control

to the capabilities of the specific machine tool by setting machine

parameters. Some of the functions described in this manual may

therefore not be among the features provided by the MANUALplus on

your machine tool.

Some of the MANUALplus functions which are not available on every

machine are:

Positioning of spindle (M19) and driven tool

Operations with the C or Y axis

Please contact your machine manufacturer for detailed information on

the features that are supported by your machine tool.

Many machine manufacturers, as well as HEIDENHAIN, offer

programming courses for the MANUALplus. We recommend these

courses as an effective way of improving your programming skills and

sharing information and ideas with other MANUALplus users.

HEIDENHAIN also offers the PC software DataPilot MP620 which is

designed to simulate the functions of the MANUALplus 620 control.

The DataPilot is suitable for both shop-floor programming as well as

off-location program creation and testing. It is also ideal for training

purposes. The DataPilot can be run on WINDOWS operating systems.

Intended place of operation

The MANUALplus 620 complies with EN 55022, Class A, and is

intended primarily for operation in industrially zoned areas.

HEIDENHAIN MANUALplus 620 3

About this Manual

The symbols used in this manual are described below.

Do you want any changes, or have you found

any errors?

We are continuously striving to improve our documentation for you.

Please help us by sending your requests to the following e-mail

address: [email protected].

This symbol indicates that important information about the

function described must be considered.

This symbol indicates that there is one or more of the

following risks when using the described function:

Danger to workpiece

Danger to fixtures

Danger to tool

Danger to machine

Danger to operator

This symbol indicates that the described function must be

adapted by the machine tool builder. The function

described may therefore vary depending on the machine.

This symbol indicates that you can find detailed

information about a function in another manual.

About this Manual

HEIDENHAIN MANUALplus 620 5

Contents

NC Programming 1

smart.Turn 2

smart.Turn for the Y Axis 3

ISO Programming 4

ISO Programming for the Y axis 5

Overview of Units 6

Overview of G Codes 7

HEIDENHAIN MANUALplus 620 7

1.1 smart.Turn and ISO Programming ..... 24

Contour follow-up ..... 24

Structured NC program ..... 25

Linear and rotary axes ..... 26

Units of measure ..... 26

Elements of an NC program ..... 26

1.2 The smart.Turn Editor ..... 28

Menu structure ..... 28

Parallel editing ..... 29

Screen layout ..... 29

Selecting the editor functions ..... 29

Shared menu items ..... 30

1.3 Program Section Code ..... 36

HEADER section ..... 37

TURRET section ..... 37

BLANK section ..... 38

AUXIL_BLANK section ..... 38

FINISHED section ..... 38

AUXIL_CONTOUR section ..... 38

FACE, REAR sections ..... 38

LATERAL section ..... 38

FACE_Y, REAR_Y sections ..... 39

LATERAL_Y section ..... 39

MACHINING section ..... 39

END code ..... 39

SUBPROGRAM section ..... 39

RETURN code ..... 39

CONST code ..... 40

VAR code ..... 40

1.4 Tool Programming ..... 41

Setting up a tool list ..... 41

Editing tool entries ..... 42

Multipoint tools ..... 42

Replacement tools ..... 43

1 NC Programming ..... 23

2.1 smart.Turn Units ..... 46

"Units" menu ..... 46

The smart.Turn unit ..... 46

2.2 Units—Roughing ..... 52

"Longitudinal roughing in ICP" unit ..... 52

"Transverse roughing in ICP" unit ..... 53

"Contour-parallel roughing in ICP" unit ..... 54

"Bidirectional roughing in ICP" unit ..... 55

"Longitudinal roughing with direct contour input" unit ..... 56

"Transverse roughing with direct contour input" unit ..... 57

2.3 Units—Recessing ..... 58

"ICP contour recessing" unit ..... 58

"ICP recess turning" unit ..... 59

"Contour recessing with direct contour input" unit ..... 60

"Recess turning with direct contour input" unit ..... 61

"Parting" unit ..... 62

"Undercutting (H, K, U)" unit ..... 63

2.4 Units—Centric Drilling ..... 64

"Centric drilling" unit ..... 64

"Centric tapping" unit ..... 65

2.5 Units—Drilling in C axis ..... 66

"Single hole, face" unit ..... 66

"Linear pattern drilling, face" unit ..... 67

"Circular pattern drilling, face" unit ..... 68

"Tapping, face" unit ..... 69

"Linear tapping pattern, face" unit ..... 70

"Circular tapping pattern, face" unit ..... 71

"Single hole, lateral surface" unit ..... 72

"Linear pattern drilling, lateral surface" unit ..... 73

"Circular pattern drilling, lateral surface" unit ..... 74

"Tap hole, lateral surface" unit ..... 75

"Linear tapping pattern, lateral surface" unit ..... 76

"Circular tapping pattern, lateral surface" unit ..... 77

"ICP drilling, C axis" unit ..... 78

"ICP tapping, C axis" unit ..... 79

"ICP boring/countersinking, C axis" unit ..... 80

2 smart.Turn Units ..... 45

HEIDENHAIN MANUALplus 620 9

2.6 Units—Predrilling in C axis ..... 81

"Predrill, contour mill, figures on face" unit ..... 81

"Predrill, contour mill, ICP on face" unit ..... 83

"Predrill, pocket mill, figures on face" unit ..... 85

"Predrill, pocket mill, ICP on face" unit ..... 87

"Predrill, contour mill, figures on lateral surface" unit ..... 88

"Predrill, contour mill, ICP on lateral surface" unit ..... 90

"Predrill, pocket mill, figures on lateral surface" unit ..... 92

"Predrill, pocket mill, ICP on lateral surface" unit ..... 94

2.7 Units—Finishing ..... 96

"ICP contour finishing" unit ..... 96

"Longitudinal finishing with direct contour input" unit ..... 98

"Transverse finishing with direct contour input" unit ..... 99

"Relief turns (undercut) type E, F, DIN76" unit ..... 100

2.8 Units—Threads ..... 102

"Thread, direct" unit ..... 102

"ICP thread" unit ..... 104

"API thread" unit ..... 106

"Tapered thread" unit ..... 107

2.9 Units—Milling, Face ..... 109

"Slot, face" unit ..... 109

"Linear slot pattern, face" unit ..... 110

"Circular slot pattern, face" unit ..... 111

"Face milling" unit ..... 112

"Thread milling" unit ..... 114

"Contour milling, figures, face" unit ..... 115

"ICP contour milling, face" unit ..... 117

"Pocket milling, figures, face" unit ..... 118

"ICP pocket milling, face" unit ..... 120

"Engraving, face" unit ..... 122

"Deburring, face" unit ..... 123

2.10 Units—Milling, Lateral Surface ..... 124

"Slot, lateral surface" unit ..... 124

"Linear slot pattern, lateral surface" unit ..... 125

"Circular slot pattern, lateral surface" unit ..... 126

"Helical slot milling" unit ..... 127

"Contour milling, figures, lateral surface" unit ..... 128

"ICP contour milling, lateral surface" unit ..... 130

"Pocket milling, figures, lateral surface" unit ..... 131

"ICP pocket milling, lateral surface" unit ..... 133

"Engraving, lateral surface" unit ..... 135

"Deburring, lateral surface" unit ..... 136

2.11 Units—Special Operations ..... 137

"Program beginning (START)" unit ..... 137

"C axis ON" unit ..... 139

"C axis OFF" unit ..... 139

"Subprogram call" unit ..... 140

"Program section repeat" unit ..... 141

"Program end" unit ..... 142

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