Hedman HF200 Manual de instrucciones y seguridad

Printed in U.S.A.

Form No.198496HF

HEDMAN

Form No.198496HF

HF200 FOLDER

OPERATING & SERVICE MANUAL

THE HEDMAN COMPANY

189 Gordon St.

Elk Grove Village, IL 60007

800-872-2788

The HEDMAN Company • 189 Gordon St. • Elk Grove Village, IL 60007 • 800-872-2788

ABC Office

1142 West Flint Meadow Drive

Kaysville, Utah 84037

Tel: +1 (800) 658-8788

Fax: +1 (801) 927-3037

www.abcoffice.com

[email protected]

TABLE OF CONTENTS

Page

4 SPECIFICATIONS

5 COMPONENTS & CONTROLS

6 AUTOMATIC FOLDING

7 MANUAL FOLDING

8 CUSTOM "C" FOLD

9 CUSTOM "Z" FOLD

10 CUSTOM "HALF" FOLD

11-13 MAINTENANCE

11 Removing Cartridge

12 Cleaning Feed Roller

13 Adjusting Separator

14-15 SERVICE

14 Replacing Separator

15 Replacing Feed Roller

16-21 PARTS DRAWINGS & PARTS LISTS

16-17 Drive Assemblies

18-19 Covers & Knobs

20 Fold Pockets

21 Feed Tray

22 TROUBLESHOOTING

NOTICE

Proprietary Information - this material is not to be reproduced by any

means or disclosed in any way without prior written approval by THE

HEDMAN COMPANY.

Disclaimer - thismaterialissubjecttochangewithoutnoticeandshouldnot

be construed as a commitment by THE HEDMAN COMPANY. Neither

expressnorimpliedwarrantyismaderegardingtheproceduresherein,their

merchantability, or fitness for any specific application.

Theseproceduresareprovidedsolelyonan"as-is"basis,andthecustomer

agrees to assume any costs arising from use or misuse of the material,

including all correction and damages consequential or incidental.

TROUBLESHOOTING

1. FOLD QUALITY

A. Documents skew - crooked folds

1. As folder runs, adjust PAPER GUIDES slightly to correct the skew.

2. Re-position paper in HOPPER. Hold HOPPER LEVER open and load

paper squarely and centered. Slowly release HOPPER LEVER.

3. Too much paper in folder. Stop folding and remove some paper.

Maximum paper stack is 5/8" (16 mm).

4. Remove and clean CARTRIDGE.

WARNING: Turn POWER SWITCH off and unplug POWER CORD

before removing CARTRIDGE.

5. Clean FEED ROLLER.

B. Fold dimensions are incorrect

1. Refer to pages 8 - 10, Custom Fold Section to fine tune fold dimensions.

2. Remove CARTRIDGE.

WARNING: Turn POWER SWITCH off and unplug POWER CORD

before removing CARTRIDGE.

NOTE: Use compressed air to blow obstructions out of FOLD POCKETS.

2. CLEARING PAPER JAMS

A. Remove CARTRIDGE and clean (refer to instructions on page 11).

B. Clean FOLD POCKETS using compressed air.

3. DOUBLE FEEDING

A. Clean FEED ROLLER using alcohol.

B. Adjust SEPARATOR (refer to instructions on page 13).

C. Replace FEED ROLLER and SEPARATOR (refer to instructions on page

14).

4. NOT FEEDING - IRREGULAR FEED

A. Change paper if possible. Some types of paper do not feed well.

B. Clean FEED ROLLER using alcohol.

C. Replace SEPARATOR and check FEED ROLLER (refer to instructions on

page 14).

D. MOTORS run, FEED ROLLER does not drive, but rotates freely.

1. Replace "O" RING, page 17, #19.

DECLARATION OF CONFORMITY

(Manufacturer's Declaration according to EC Machinery Directive

89/392/EEC, Annex II A)

Applicant: The Hedman Company

189 Gordon St.

Elk Grove Village, IL 60007

Manufacturer: AUTOMECHA Mfg.

Route 12

Oxford, NY 13815

The manufacturer declares that the following described machine complies with the

appropriatebasic safety andhealthrequirements of theEC Machinery Directive89/

392/EEC, based on its design and type. In case of alteration of the machine, not

agreed to by the manufacturer, this declaration will lose its validity.

Equipment Type: Paper Folding Machine

Model Designation: HF200-IN, HF200-UK.

Description: Rated Voltage - 15 VDC (Output of stand-alone power supply)

Rated Input Power - 1.4A

Applicable EC Directives: EC Machinery Directive (89/392/EEC)

EC Low Voltage Directive (72/23/EEC)

EC Electromagnetic Compatibility (89/336/EEC)

Applicable Standards: EN 292, EN294, EN 60950, EN 55014

(C.I.S.P.R. 14). EN 50082-1. IEC 801

Notified Body: TUV Rhineland

Sicherheit und Umweitschultz GmbH

Am Grauen Stein, D-51105 Koln

Date/Authorized Signature: 20 November, 1995

Title of Signatory: Agent

198502HF

SPECIFICATIONS

POWER: 15V, D.C.(14.8)/1.4 amp/external; wall mountable;

power pack with internal circuit breaker

UL, CSA & FCC approved

120/220/240 V.A.C., 50/60 HZ

International approvals TUV, GS, CE

WEIGHT: 20 lbs. (9.0 kg) / 26 lbs. shipping (11.8 kg)

SPEED: up to 140 sheets per minute

PAPER SIZE: minimum: 6" (15.2 cm) length x

5.75 (14.6 cm) width

maximum: 14" (35.6 cm) length x

8.5" (21.6 cm) width

PAPER

WEIGHT: 16 to 24 lb. bond/up to 60 lb. offset (50 to 180 GSM)

HOPPER

CAPACITY: up to 150 sheets

MANUAL

FEED

CAPACITY: 3 sheets stapled or loose

FOOTPRINT: 12" (30.4 cm) long x

13" (33 cm) wide x

8.75" (22.2 cm) high

421

FEED TRAY

ITEM # PART # DESCRIPTION

1 6F1582 COVER, TOP SCREENED

1 6F 1582IN COVER, TOP SCREENED (FOR A-4 PAPER)

2 3F1544 PAPER GUIDE

3 3F1522 GUIDE SPRING

4 3F1521 GUIDE RETAINER

COMPONENTS & CONTROLS

FIRST

FOLD

DIAL

SECOND

FOLD

DIAL

POWER CORD

SEPARATOR

ADJUSTMENT

HOLE

LOCKING KNOB

FOR INNER DIAL

LOCKING KNOB

FOR OUTER DIAL

POWER

SWITCH

GUIDE

ROLLERS

OPERATING

MANUAL

GUIDE FINGERS

FEED ROLLER

PAPER GUIDES

HOPPER

LEVER

RECEIVING

RACK

PAPER WIDTH

SCALE

FEED

TABLE

SECOND

FOLD

SCALE

FIRST

FOLD

SCALE

HOPPER

WARNING

The outlet socket is the

main power. It must be

located near the

equipment and easily

accessible.

ITEM # PART # DESCRIPTION

1 3F1533 DEFLECTOR SPRING

2 3F1506 DEFLECTOR

FOLD POCKETS

AUTOMATIC FOLDING

(Stack of sheets up to 5/8" (16 mm) high)

3. Slide PAPER

GUIDES snugly

against stack.

2. Center paper on

FEED TABLE and

release HOPPER

LEVER.

1. Hold HOPPER LEVER

open (right) and load

neatly stacked and

squared paper into

HOPPER.

4. Position

RECEIVING

RACK by placing

a folded sheet

against the folder

and sliding the

rack 1" to 2" from

the sheet.

7. Position FIRST FOLD DIAL

and SECOND FOLD DIAL

to desired type of fold. For

example, position both dials

to "C" for a C fold. Refer to

"CUSTOM FOLDING" when

specific fold dimensions are

required.

8. Turn POWER SWITCH on.

Turn POWER SWITCH off

when you are finished

folding.

5. Slide

GUIDE

FINGERS

snugly

against

stack.

HOPPER

POWER

SWITCH

ON JOG

LOCKING

KNOBS

SECOND

FOLD

DIAL

FIRST

FOLD

DIAL

6. Use LOCKING KNOBS

to lock and unlock fold

dials. Knobs are color

coded to dials.

OFF

COVERS & KNOBS

ITEM # PART # DESCRIPTION

1 6F1563 DIAL, BOTTOM SCREENED BLK

1 6F1563IN DIAL, BOTTOM SCREENED BLK (FOR A-4 PAPER)

2 6F1564 DIAL, TOP SCREENED GRAY

2 6F1564IN DIAL, TOP SCREENED GRAY (FOR A-4 PAPER)

3 3F1640-02 KNOB, DIAL GRAY

4 3F1640-01 KNOB, DIAL BLACK

5 3F1630 NUT, ACORN 1/4-28, BLK ZI

6 3F1618 INDICATOR, DIAL

7 6F1549-02 COVER ASSEMBLY

8 3F1609 LEVER

9 7F1596 SEPARATOR SHAFT ASSEMBLY

10 3P1911 RUBBER FOOT

11 3F1553 POWER SUPPLY (120V)

11 3F1643 EUROPE POWER SUPPLY (220V)

11 3F1642 UNITED KINGDOM POWER SUPPLY (220V)

12 3F1549-01 COVER, NON-OPERATOR SIDE

13 7F1656 ON/OFF/JOG SWITCH AND HARNESS

14 7F1571 POWER JACK ASSEMBLY - NOT SHOWN

15 3F1657 LABEL, SWITCH - NOT SHOWN

16 3F1619 SHIPPING CARTON, MACHINE - NOT SHOWN

17 3F1565 SPACER, LONG

18 3F1607 CORK PATCH

19 3F1592 SPRING WINDER

(Not shown - only on machines with Serial # 300D1471 and lower)

20 3F1591 SPRING

(Not shown - only on machines with Serial # 300D1471 and lower)

21 3F1653 SPRING, FEED DOOR

(Only on machines with Serial # 300D1471 and higher)

22 3F1541 BASE

23 3F1599 PAPER DEFLECTOR

24 3F1586 FEED DOOR

25 3F1539 FRONT BAFFLE

26 6F1545 LARGE END

27 3F1546 INNER COVER

28 3F1585 PAPER END STOP

29 3F1506 PAPER DEFLECTOR EXTRUSION

SLOT

MANUAL FOLDING

(1 to 3 sheets stapled or loose)

1. Close FEED TABLE

onto top of folder.

2. Slide PAPER

GUIDES as far

apart as possible. 4. Insert sheet(s)

squarely into

SLOT and let

them rest on your

finger as shown.

Do not hold

sheet(s).

5. Turn POWER

SWITCH to JOG

until paper is folded.

3. Verify that FOLD DIALS

are set to desired

dimensions. (Refer

to #6 & 7 on page 6.)

COVERS & KNOBS

13 7

CUSTOM "C" FOLD

Fold

1. Hand fold a sheet of paper

to desired size. Unfold and

measure bottom panel on

FIRST FOLD SCALE.

3. Measure center panel on

SECOND FOLD SCALE.

2. Set FIRST FOLD DIAL to

measured distance and

lock in place.

4. Set SECOND FOLD DIAL

to measured distance and

lock in place.

5. Load paper with letterhead

facing up on top of stack.

Run 2-3 sheets to make

sure fold is correct. Fine

tuning may be necessary.

LETTERHEAD

First

Fold

LETTERHEAD

Second

Fold

Feed

this way

LETTERHEAD

DRIVE ASSEMBLIES

ITEM # PART # DESCRIPTION

1 3F1559 GEAR (24T 20PA 24P)

2 7F1525 FEED ROLL ASSEMBLY

3 3F1536 PULLEY, FEED ROLL

4 3F1601 GUIDE, FRONT

5 3F1581 SPRING, CLUTCH

6 3F1602 BUSHING, SPLIT

7 3F1608 ROLLER, GUIDE

8 3F1525 ROLLER, FEED

9 7F1519 GEAR ASSEMBLY

10 3P1916 MICRO SWITCH

11 3F1556 MOTOR

12 3F1511-02 PRESSURE LEVER (OPERATOR SIDE)

13 3F1511-01 PRESSURE LEVER (NON-OPERATOR SIDE)

14 3F1514-01 SPRING, PRESSURE LEVER (NON-OPERATOR SIDE)

15 3F1514-02 SPRING, PRESSURE LEVER (OPERATOR SIDE)

16 7F1551 CARTRIDGE ASSEMBLY

17 3F1594 HOLDER, SQUARE SHAFT

18 3F1510 BEARING RETAINER SHORT

19 3F1637 “O” RING

20 3F1603 PULLEY, SMALL FEED

21 3F1557 BELT, 1/5 PITCH (134XL037)

22 3F1555 PULLEY, DRIVE 26T

23 7F1526 2 STEP PULLEY ASSEMBLY

24 3F1558 BELT, 1/5 PITCH (148XL037)

25 3F1554 PULLEY, MOTOR 10T

26 3F1552 BEARI NG

27 3F1543 RECEIVING RACK

28 05-0795-00 CAM SWITCH

29 02-1598-02 RUBBER "O" RINGS

CUSTOM "Z" FOLD

1. Hand fold a sheet of paper

to desired size. Unfold

and measure top two

panels on FIRST FOLD

SCALE.

3. Measure center panel on

SECOND FOLD SCALE.

5. Load paper with letterhead

facing down on bottom of

stack.

Run 2-3 sheets to make

sure fold is correct. Fine tuning

may be necessary.

2. Set FIRST FOLD DIAL to

measured distance and

lock in place.

4. Set SECOND FOLD DIAL

to measured distance and

lock in place.

Fold

LETTERHEAD

Second

Fold

First

Fold

LETTERHEAD

Feed

this way

Other side

DRIVE ASSEMBLIES

NON-OPERATOR

SIDE

OPERATOR

SIDE

857

16 1

SERVICE

Replacing FEED ROLLER

If the FEED ROLLER is visibly worn or is chunking apart, it must be replaced. When

changing the SEPARATOR, replace the FEED ROLLER as well.

To change the FEED ROLLER:

1. Turn POWER SWITCH off and unplug POWER CORD.

2. Remove SIDE COVERS.

3. Remove DRIVE BELT and PULLEY.

4. Removethe "E"RINGSon theinsideofframesnexttotheOILITEBUSHINGS.

NOTE:

OILITE BUSHINGS are pressed in and removal is not necessary.

5. LoosenGUIDE ROLLERS andslide the shaft3 to 4inches to theoperator side

so GUIDE FINGER, BUSHING and GUIDE ROLLER can be removed.

6. Remove the "E" RING located next to the FEED ROLLER. Slide the FEED

ROLLER off as well as the CLUTCH SPRING. Inspect inside of CLUTCH

SPRINGfor wear. If a "flat" wear area has appeared instead of normal rounded

coils, replace the CLUTCH SPRING (part# 3F1581).

7. Cleantheshaftandlightlylubricatewithalightmachineoil,theareaontheshaft

where the CLUTCH and FEED ROLLER are mounted. Reassemble the FEED

SHAFT.

8. TheFEEDROLLERshouldspineasilyinonedirectionand"lock-up"whenspun

intheoppositedirection.NOTE:

Iftherollerdoesnot"lock-up",thereistoomuch

lubrication between CLUTCH SPRING and FEED SHAFT.

9. Re-assemble shaft into frame.

10. Lightly oil the OILITE BEARINGS for the FEED SHAFT and make sure the

FEED SHAFT spins freely in the side frames.

CUSTOM "HALF" FOLD

1. Hand fold a sheet of

paper to desired size.

Unfold and measure

bottom panel on FIRST

FOLD SCALE.

3. Set SECOND FOLD DIAL

firmly counterclockwise

and lock it in place.

2. Set FIRST FOLD DIAL to

measured distance and

lock in place.

4. Load paper with letterhead

facing up on top of stack.

Run 2-3 sheets to make

sure fold is correct. Fine

tuning may be necessary.

Half

Fold

First

Fold

LETTERHEAD

Feed

this way

LETTERHEAD

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