HE-VA King-Roller Manual de usuario

Summary drawing / Contents

Outer wing section

Page 38

Inner wing section

Page 39

Centre section

Page 40

Wheel frame

Page 29+30

Outer wing section

Page 38

Inner wing section

Page 39

Outer wing

Page 37

Chassis

Page 35

Drawbar

Page 33+34

Triangle

Page 31+32

Stabilizer bar 15.3m

Page 27

Stabilizer bar

16,3+18,3

Page 28

Inner wing

Page 24

Blocks of rings

Page 12+23

Contents

SUMMARY DRAWING / CONTENTS................................................................................................................1

EC DECLARATION OF CONFORMITY............................................................................................................2

MACHINE DESCRIPTION ...................................................................................................................................3

FIELDS OF APPLICATION.........................................................................................................................................3

DELIVERY CHECK...............................................................................................................................................3

INSTRUCTIONS REGARDING UNLOADING AND FINAL MOUNTING ............................................................................3

SAFETY INSTRUCTIONS.....................................................................................................................................5

GENERAL INFORMATION ........................................................................................................................................5

INSTRUCTIONS ON TRANSPORT ON PUBLIC ROADS..................................................................................................5

FRONT AXLE LOAD.................................................................................................................................................5

SAFETY –AND OTHER MARKINGS ON THE MACHINE...............................................................................................6

MAINTENANCE.....................................................................................................................................................7

TECHNICAL SPECIFICATIONS.........................................................................................................................8

UNFOLDING...........................................................................................................................................................9

FOLDING.................................................................................................................................................................9

CONSOLIDATION .................................................................................................................................................10

SAT-SYSTEM..........................................................................................................................................................11

SPAREPARTS:........................................................................................................................................................12

BLOCK OF RINGS NO.1+5 (12,3+15,3M) ................................................................................................................12

BLOCK OF RINGS NO.1+5 (16,3+18,3+20,3M).......................................................................................................14

BLOCK OF RINGS NO.3...........................................................................................................................................17

BLOCK OF RINGS NO.2+4.......................................................................................................................................20

RING TYPES:...........................................................................................................................................................23

INNER WING:..........................................................................................................................................................24

STABILIZER BAR 15.3M..........................................................................................................................................27

STABILIZER BAR 16.3M -18,3M –20,3M................................................................................................................28

WHEEL FRAME 12,3 -15,3M...................................................................................................................................29

WHEEL FRAME 16,3 -18,3 –20,3M.......................................................................................................................30

TRIANGLE UNTIL MACHINE NO:347247.................................................................................................................31

TRIANGEL FROM MACHIN NO.347248....................................................................................................................32

DRAWBAR 12,3 -15,3M.........................................................................................................................................33

DRAWBAR 12,3 -15,3 -16,3 -18,3 -20,3M,..........................................................................................................34

DRAWBAR 12,3 -15,3 -16,3 -18,3 -20,3M,..........................................................................................................35

CHASSIS.................................................................................................................................................................36

OUTER WING..........................................................................................................................................................38

OUTER WING SECTION............................................................................................................................................39

INNER WING SECTION.............................................................................................................................................40

CENTERSECTION ....................................................................................................................................................41

HYDRAULICS.........................................................................................................................................................41

BRACKET FOR ACCUMULATOR ..............................................................................................................................41

HYDRAULIC CIRCLE:CENTRE SECTION /CHAIN CYLINDER FOR OUTER WING SECTION...........................................42

HYDRAULIC CIRCLE:SIDE SECTION /WHEEL FRAME /LOCKING CLAW .................................................................44

HYDRAULIC CIRCLE:SUPPORTING LEG ..................................................................................................................46

BRAKES...................................................................................................................................................................47

HYDRAULIC BRAKE................................................................................................................................................47

AIR BRAKE.............................................................................................................................................................48

LED -LIGHT SET....................................................................................................................................................50

LIGHTING SET:EL.DIAGRAM .................................................................................................................................51

NOTES:.....................................................................................................................................................................52

EC DECLARATION OF CONFORMITY

in accordance with the EU Machinery Directive 2006/42/EC

applicable as from December 29th 2009:

HE-VA ApS

N. A. Christensensvej 34,

DK-7900 Nykøbing Mors

hereby confirms that the following machine has been manufactured in accordance

with the Council Directive 2006/42/EC.

The declaration comprises the following machine:

King-Roller 12.3m –15.3m - 16,3m - 18,3m - 20,3m

Nykøbing the 01 June 201 Villy Christiansen

The undersigned is furthermore authorised to compile technical documentation for the above machine.

UK King-Roller 12.3m –15.3 - 16,3 - 18,3 –20,3m 15/05-2018

Machine Description

Fields of application

King-Roller is a 5-section hydraulic roller with wheels. King-Roller packs the ploughed soils, while

consolidating it to press stones into the ground. King-Roller is available in working widths of 12.3m -

15.3m - 16,3m - 18,3m and 20,3m with a choice of 10 different ring types. (20,3m = 4 choises)

The independent centre-suspended sections ensure a flexible roller which follows the contours of the

field –the centre section has the same flexible independent abilities. Thanks to the Hydraulic

Adjustable Transfer-system, which distributes the weight of the construction evenly on all 5 sections

(drawbar, cylinder and wheels), the soil pressure is uniform in the entire working width. The transfer

from working to transport position is hydraulic, and the low and compact construction permits a safe

and stable transport width of only 3.00m.

Delivery check

Check the roller for any damage. Check the hydraulic hoses for cuts and squeezing damage. Check also

that the other hydraulic components have not been damaged during transport.

Check that the frame construction has not been damaged. You should also check that the blocks of rings

have not been exposed to impacts, which may have damaged the rings or the double-sealed ball bearings.

Finally check that the transport wheel nuts are tightened and OK. Check the air pressure in the tyres

Instructions regarding unloading and final mounting

To minimize freight size, the King-Roller is delivered partly disassembled. It is therefore necessary for

the dealer to assemble the roller before delivery to the user.

Attach the roller to a tractor. As the roller tends to be heavier at the back during unfolding, causing

significant upward strain on the drawbar, the tractor must be equipped with forks or a similar type of

safety above the towing eye.

Unfold the roller to working position –however avoid raising the wheel frame.

Warning !

As the back part of the roller will be heavy when folding and

folding out the roller, the roller must be coupled in fork-

shaped drawbar or with a protection above the draw bar

UK King-Roller 12.3m –15.3 - 16,3 - 18,3 –20,3m 15/05-2018

Raise the roller blocks into position under the frame and mount them in the following order:

Block no. 2 and no. 4 are mounted by

Mount block no. 3, then block no. 1 and finally block no. 5.

Remember to tighten up all bolts before any operation of the machine.

Maximum torque in Nm. w/lubricated thread

Metric thread

Quality 8.8

Quality 10.9

Quality 12.9

M10x1,5

M12x1,75

114

136

M14x2,0

128

181

217

M16x2,0

197

277

333

M18x2,5

275

386

463

M20x2,5

385

541

649

M22x2,5

518

728

874

M24x3,0

665

935

1120

Wheel nut M18x1,5 fine thread

433 Nm

Wheel nut M22x1,5 fine thread

803Nm

UK King-Roller 12.3m –15.3 - 16,3 - 18,3 –20,3m 15/05-2018

Safety instructions

General information

Do not start-up the machine if there are persons in exposed positions* within a hazardous area**.

When persons are in exposed positions (e.g. in connection with adjustment, maintenance,

attachment and uncoupling), the following conditions must be observed:

1. The machine must be lowered to firm ground.

2. The hydraulics must be relieved.

3. The tractor must be stopped and the key removed from the ignition switch.

4. The driver must ensure that no persons are in exposed positions during the operation.

* Persons in exposed positions: Any person who is wholly or

partly within a hazardous area.

** Hazardous area: On and under the machine within a distance

of 10 m from the machine.

Most accidents that happen in connection with the operation, transport and

maintenance of machines are caused by non-compliance with the most elementary safety

conditions.

Therefore it is vital that anybody working at the machine carefully complies with the safety

instructions as well as other instructions applying to the machine.

The machine may only be operated, maintained and repaired by persons, who are familiar with

this work and who are further familiar with the possible elements of danger with this particular

machine.

Instructions on transport on public roads

Check before transport on public roads that the attachment of the machine at the tractor is in

accordance with the local rules and regulations in force (permitted total weight, permitted axle load,

transport width, lights, warning signs, etc.).

The transport wheels and construction of the King-Rollers were designed for maximum speeds of

30 km/h.

If this speed is exceeded, all warranty claims are repealed.

Front axle load

After the attachment of the machine and at maximum load, the driving properties of the tractor must

be checked. Check that the front axle is sufficiently loaded. As a minimum, the front axle load must

be 20% of the tractor weight. Permitted axle load and permitted total weight for the tractor must

always be observed.

NB! The driving, controlling and braking properties are affected by the attached machine

combination.

UK King-Roller 12.3m –15.3 - 16,3 - 18,3 –20,3m 15/05-2018

Safety –and other markings on the machine

Study the Operating Instructions thoroughly before any

operation of the machine and observe all safety instructions.

Take care that no persons are within the machine’s hazardous

area during the unfolding and folding procedure..

Plate with number and year of manufacture

Indication label for the machine’s hydraulic systems:

Red: Transporthjul op/ned

Blue: Hydraulics for folding the outer wing sections and

weight transfer system

Green: Support leg

Tighten up the bolts regularly. If this is not performed, our

warranty obligations will no longer apply.

Maximum torque in Nm. w/lubricated thread

Metric thread

Quality 8.8

Quality 10.9

Quality 12.9

M10x1,5

M12x1,75

114

136

M14x2,0

128

181

217

M16x2,0

197

277

333

M18x2,5

275

386

463

M20x2,5

385

541

649

M22x2,5

518

728

874

M24x3,0

665

935

1120

Wheel nut M18x1,5 fine thread

433 Nm

Wheel nut M22x1,5 fine thread

803Nm

UK King-Roller 12.3m –15.3 - 16,3 - 18,3 –20,3m 15/05-2018

Maintenance

A. After every approx. 10 hours of operation retighten wheels, bearings and locking rings. Hoses,

fittings and cylinders checked for leaks and tighten.

Maximum torque in Nm. w/lubricated thread

Metric thread

Quality 8.8

Quality 10.9

Quality 12.9

M10x1,5

M12x1,75

114

136

M14x2,0

128

181

217

M16x2,0

197

277

333

M18x2,5

275

386

463

M20x2,5

385

541

649

M22x2,5

518

728

874

M24x3,0

665

935

1120

Wheel nut M18x1,5 fine thread

433 Nm

Wheel nut M22x1,5 fine thread

803Nm

B. For each approximately 10 hours of operation lubricate all moving parts in the wings - and the side

sections, as well as the lubrication points on the cylinders. For about every 30 hours of operation

lubricate the cylinder studs.

Important:

After the season the roller should be cleaned. This is easily done with a high-pressure cleaner. Make

sure that all earth and dirt particles are removed. Do not use high-pressure water directly on ball

bearings, cylinders, lubricating nipples and link connections as this may cause water to penetrate these

items. After the washing all lubricating points must be lubricated and the wheel frame cylinder

greased. When the roller is dry it can be sprayed with oil.

Important:

X= Lubricating places

IMPORTANT! The ball bearings should only be lubricated with 1-2 strokes as the sealing rings could

otherwise be pressed out. Every 20 hours

The hydraulic system is filled with oil type Hydro Texaco HD32

Lubricate the piston rods with grease.

UK King-Roller 12.3m –15.3 - 16,3 - 18,3 –20,3m 15/05-2018

Technical specifications

12,3m

15,3m

16,3m

18,3m

20,3m

Working width

12,3m

15,3m

16,3m

18,3m

20,3m

Transport width

3,00m

Machine length

6,55m

7,75m

8,35m

9,55m

Wheels

500/50x17 –18 Ply

560/45 R22.5 LI163A8

Tyre pressure at 40km/h

500/50x17 –18 Ply

4,0bar/57 p.s.i

Number of hydr. outlets

4.4bar / 63 p.s.i

3 double-acting

Hydraulic pressure (minimum):

3 double-acting

190 bar

Oil type:

190 bar

Hydro Texaco HD32

Voltage

Hydro Texaco HD32

12 volt

Working speed recommended

12 volt

7 - 10 km

Ringe

12,3m

15,3m

16,3m

18,3m

20,3m

Cambridge 510mm

No. of rings

Weight kg

Power requirement HP

236 pcs.

8560 kg

170 - 200 HP

292 pcs.

9880 kg

180 - 230HP

306 pcs.

10270 kg

190 - 240HP

346 pcs.

11680 kg

210 - 260 HP

386 pcs.

14360 kg

220 - 280 HP

Cambridge 560mm

No. of rings

Weight kg

Power requirement HP

236 pcs.

9310 kg

170 - 200 HP

292 pcs.

10820 kg

180 - 230HP

306 pcs.

11280 kg

190 - 240HP

346 pcs.

12820 kg

210 - 260 HP

Cambridge 620mm

No. of rings

Weight kg

Power requirement HP

236 pcs.

10020 kg

190 - 220 HP

292 pcs.

11770 kg

200 - 250 HP

306 pcs.

12290 kg

210 - 260 HP

346 pcs.

14240 kg

230 - 280 HP

Crosskill 485 530mm

No. of rings

Weight kg

Power requirement HP

125 pcs.

8000 kg

170 - 200 HP

153 pcs.

9250 kg

180 - 230 HP

163 pcs.

9570 kg

190 - 240 HP

183 pcs.

11020 kg

210 - 260 HP

203 pcs.

13830 kg

220 - 280 HP

Crosskill 550 600mm No.

of rings

Weight kg

Power requirement HP

125 pcs.

9400 kg

170 - 200 HP

153 pcs.

11140 kg

180 - 230 HP

163 pcs.

11610 kg

190 - 240 HP

183 pcs.

13080 kg

210 - 260 HP

2D Bølgering 500mm

No. of rings

Weight kg

Power requirement HP

150 pcs.

7480 kg

170 - 200 HP

187 pcs.

9070 kg

180 - 230 HP

199 pcs.

9330kg

190 - 240 HP

223 pcs.

10340 kg

210 - 260 HP

248 pcs.

13090 kg

220 - 280 HP

2D Corrugated 550mm

No. of rings

Weight kg

Power requirement HP

150 pcs.

8020 kg

170 - 200 HP

187 pcs.

9570 kg

180 - 230 HP

199 pcs.

9840 kg

190 - 240 HP

223 pcs.

11140 kg

220 - 270 HP

2D Corrugated 600mm

No. of rings

Weight kg

Power requirement HP

150 pcs.

8560 kg

180 - 210 HP

187 pcs.

10000 kg

190 - 240 HP

199 pcs.

10350kg

200 - 250 HP

223 pcs.

11940 kg

220 - 270 HP

Starring 450/500

No. of rings

Weight kg

Power requirement HP

244 pcs.

8200 kg

170 - 200 HP

302 pcs.

9830 kg

200 - 250 HP

316 pcs.

10350 kg

190 - 240 HP

356 pcs.

11300 kg

210 - 260 HP

396 pcs.

14160 kg

220 - 280 HP

Starring 550/600

No. of rings

Weight kg

Power requirement HP

244 pcs.

9470 kg

190 - 220 HP

302 pcs.

11400 kg

200 - 250 HP

316 pcs.

12000 kg

210 - 260 HP

356 pcs.

13160 kg

230 - 280 HP

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