HCL PT-CB-02 Manual de instrucciones

Hose Clamp Electro-

Pneumatic Control Unit

Operation, Parts & Safety Manual

Original Instructions

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Tooling

Index

Operation

1.1 Warning & Safety Instructions

1.2 Pneumatic Tool Conrol Unit

Touch Screen

2.1 Administrator

2.2 User

2.3 Set Up

2.4 Run, Warning and Advice

Reference

3.1 Control Unit Schematic

3.2 Control Unit Wiring Diagram

3.3 Control Unit Pneumatic Diagram

CE Marking

4.1 EC Declaration of Conformity

The control unit is designed to be used with the following pneumatic tools:

Piston Tool

Calliper Tool

Calliper Tool Dry Cycle

Ezyclik Calliper Tool

Ezyclik Caliper Tool Dry Cycle

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Read these instructions carefully:

ELECTRICAL

An Electrical supply represents a source of considerable potential energy. Precautions should be taken to prevent accidents.

– Electrical supplies must be disconnected before any adjustments, maintenance or dismantling.

– The Maximum allowable electrical supply should be observed.

COMPRESSED AIR

A compressed air supply represents a source of considerable potential energy. Precautions should be taken to prevent

accidents.

– Maximum operating pressure – 9.9 Bar

– Recommendedairowintounit–>50L/min.

Note.Iftheairowisnotachievablealongertimedelaymayneedtobesettoallowthejawsorpistontoclosefully.

– Usea50micronlterorbetter.

– Input air must be non-lubricated.

– Compressed air should never impinge in the body.

– Ports and pipes etc. should never be blocked by hand.

– Beforeconnectinganypneumaticequipmenttoacompressedairsupply,mountings,ttings,pipeworkandelectrical

connections should be checked for security, and all or any protective transit plugs removed.

– Nopipeworkalterationsorremovalofttingsshouldbeattemptedwithairsuppliesconnected

– Compressed air supplies must be disconnected before any adjustments, maintenance or dismantling.

– The maximum allowable operating pressures should be observed.

TRAINING

The control unit must not be used by persons not properly trained in its use. Be certain that you receive proper training from

youremployer.IfyouhaveanyquestionscontactyourHCLrepresentative.

WEIGHT

Control Unit – 6.7Kg

NOISE

– Soundpressurelevelislessthan70dB

– Vibrationlevelislessthan2.5ms-2

Operation - Warning & Safety Instructions

1.1

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Introduction

Developed exclusively for the range of Herbie Clip

and Ezyclik pneumatic tools, the Pneumatic Control

system gives a greater level of air pressure control.

Features

In the drive to eliminate error from production lines the

control system has a number of features including:

HMI touch screen control

Digital control of air pressure – to maintain a

consistent tightening force

Digital control of clamping time – to maintain a

consistent tightening time

Dry cycle detection (tool option) – Detects tool use

without a clip being in place

In process advisory information screens

Batch and unit count control

Supervisory control

Adjustable orientation of the HMI screen

External Signal Output

A 24v output signal can be supplied to the production

line once the prescribed number of clamps has been

tightened.

Low Maintenance

TheControlUnithasnospecicmaintenance

scheduleandHCLFastenersprovidefullbackupand

servicing support.

1 or 2-Preset Program Options

The Control Unit program allows the user to save the

following process parameters within the Set Up pages:

– Clamp Time

– Tool Pressure

– Clamp Count (number of clamps per production

assembly)

– Batch Count (number of production assemblies in

batch)

If required, the Control Unit can also be set up with the

ability to save 2 different sets of

process parameters.

Operation - Pneumatic Tool Control Unit

1.2

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Start Up

Connect the Control Box to electrical and

compressed air supplies. Connect the tool to the

Control box. In both cases refer to the images

shown in the ‘Pneumatic Tool Control unit’ section

of this manual

Switch on the power to the control box

The ‘Start Up’ screen is displayed

This will switch to the Main screen automatically

after a short time but can be switched manually by

touching the screen during this period

Language

TheLanguagerequiredcanbechosenbyselecting

theagonthestartscreen

Select the required language

Select ‘Back’ to return to the Start screen

➜

➜ ➜

AdministratorLogin

IntheStartscreenselect‘Login’

The‘UserLogin’Screenisdisplayed

The control box is supplied with a default

Administrator level login

Fromthe‘User’dropdownmenuselect‘Admin’

Enter default password 1234

Select‘Login’

Note.Forsecurityreasonsitisadvisedthatthe

default User ‘Admin’ is deleted once administrative

users have been set up on the control box

‘Command succcessful’ message is displayed

withinthe‘UserLogin’screen

If incorrect login details entered ‘Command

Unsuccessful’ message is displayed

➜ ➜

Touch Screen - Administrator

2.1

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Create New User

In the ‘Admin’ screen select ‘Create New User’

– OR – ‘Back’ To return to the previous screen

In the ‘Admin – New User’ screen enter the name of

thenewuserinthe‘Name’eld

Enter the new users password in the ‘Password’

eld

Decide if the new user is a ‘User’ or if they also have

‘Admin’ authority

Selecteitherthe‘User’or‘Admin’elds

Note. When selecting ‘Admin’ both the ‘Admin’ and

‘User’eldsarehighlighted

Whenselecting‘User’onlythe‘User’eldis

highlighted

Select ‘Create’ – OR – Back’ To return to the

previous screen

In the ‘Admin’ screen the ‘Command Successful’

message is displayed

Select ‘Back’ To return to the previous screen

➜ ➜

➜

AdministratorLogin(cont)

Start screen opens with the addition of an ‘Admin’

button

Administrator Actions

AdministratorLoginsection

When logged in as an Administrator the front screen

has the option of the ‘ADMIN’ button.

Select ‘Admin’

The ‘Admin’ screen is displayed

To return to the previous page select the ‘Back’

button

➜

Touch Screen - Administrator

2.1

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In the ‘Admin’ screen the ‘Command Successful’

message is displayed

Select ‘Back’ To return to the previous screen

Change User Password

In the ‘Admin’ screen select ‘Change User Password’

– OR – ‘Back’ To return to the previous screen

In the ‘Admin – Change User Password’ screen

enter the name of the user in the ‘Name’ drop down

Enter the users new password in the ‘Password’

eld

Entertheusersnewpasswordinthe‘Conrm

Password’eld

➜ ➜ ➜

Delete User

In the ‘Admin’ screen select ‘Delete User’

To return to the previous page select the ‘Back’

button

In the ‘Admin – Delete User’ screen select the name

of the user to be deleted in the ‘Name’ drop down

Select ‘Delete’ – OR – ‘Back’ To return to the

previous screen

Inthe‘Admin–DeleteUser’screenaconrmation

message is displayed

Select ‘OK or Cancel’ – OR – ‘Back’ To return to the

previous screen

➜ ➜ ➜

Touch Screen - Administrator

2.1

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UserLogin–EquipmentSwitchOn

Inthe‘Start’screenSelect‘Login’

The‘UserLogin’screenisdisplayed

Select the user form the ‘User’ drop down menu

Enter the associated password

Select‘Login’

‘Command Successful’ advice message displayed

on screen

If incorrect login details entered ‘Command

Unsuccessful’ message displayed on screen –

Select ‘Close’

Depending on the type of user logged in the Start

screen opens with either:

‘Change User’ and ‘Change Password’ or ‘Change

User’ and ‘Admin’ options

➜ ➜ ➜ ➜

Change User Password (cont)

Change Password box is displayed

Select ‘Change Password’ – OR – Back’ To return to

the previous screen

In the ‘Admin – Change Password’ screen a

conrmationmessageisdisplayed

‘PleaseConrmOperation’

Select ‘OK or Cancel’

In the ‘Admin – Change Password’ screen the

‘Command Successful’ message is displayed

Select ‘Back’ To return to the previous screen

➜ ➜ ➜

Touch Screen - User

2.2

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UserLogin–EquipmentSwitch

On (cont)

Change User

In Start screen Select ‘Change User’

The‘UserLogin’screenisdisplayed

SelectLogout

Select the user from the ‘User’ drop down menu

Enter the associated password

Select‘Login’

➜➜ ➜

‘Command Successful’ advice message displayed

on screen

If incorrect login details entered ‘Command

Unsuccessful’ message displayed on screen

The start screen is displayed after a short time

delay

Change Password

Select ‘Change Password’

➜ ➜ ➜

Touch Screen - User

2.2

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