Hasco GU60000 Manual de usuario

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HASCO Valve

Owner’s Manual

GU60000

HASCO Model GU60000

Hydraulically Actuated Safety Clean Out

Hydraulically actuated access valve safely and reliably allows the interior of the tank car

to be accessible from alternate locations.

Patent Number: USPTO #9,150,140

QF-730-009-HASCO Valve

Revision Level B

Girard Equipment, Inc. | GU60000

Table of Contents

Technical Data ...........................................................................................3

Exploded View of Product ........................................................................4

Safety ..........................................................................................................6

General Safety Information ................................................................................ 6

Product Storgage ............................................................................................... 6

Product Handling ............................................................................................... 6

Disposal Requirements...................................................................................... 6

Installation Instructions ............................................................................7

Operation Instructions ............................................................................14

Maintenance Instructions .......................................................................15

Test Instructions......................................................................................16

Troubleshooting & Repair.......................................................................16

Replacement Parts ..................................................................................17

Warranty ...................................................................................................17

Contact Information.................................................................................17

Cut Out Template.....................................................................................18

QF-730-009-HASCO Valve

Revision Level B

Girard Equipment, Inc. | GU60000

Technical Data

1) Overall height: 7 3/8” – in open position or 6 5/8” – in closed position

2) All components constructed from corrosion resistant 316 Stainless Steel

3) Design pressure (MAWP): 30 PSI (2.0 BAR)

4) Minimum required hydraulic pressure to open: 500 PSI

5) Maximum hydraulic pressure: 3,000 PSI

6) Maximum test pressure: 45 PSI

7) Mounts to 3” pipe

8) 1/8” NPT hydraulic connection

9) Manufactured and assembled in the USA

CLOSED POSITION

OPEN POSITION

QF-730-009-HASCO Valve

Revision Level B

Girard Equipment, Inc. | GU60000

Exploded View of Product (GU60000)

QF-730-009-HASCO Valve

Revision Level B

Girard Equipment, Inc. | GU60000

Exploded View of Product (GV60580)

QF-730-009-HASCO Valve

Revision Level B

Girard Equipment, Inc. | GU60000

Safety

General Safety Information

WARNING: All safety regulations must be followed during the operation of

this product. Follow maintenance instructions as set forth in this manual to

avoid serious injury. Do not attempt to disassemble the device unless you have

been properly trained by a Girard Equipment representative.

Product Storage

-Temperature Range: -40° F to 150° F

-Humidity Range: N/A

-Altitude Range: N/A

Store device upright with the flange face down, in its original container, to maintain a

dust-free environment. We recommend that stored valves be retested every year or as

required by DOT regulations. The initial test date will be listed on the valve certificate.

Product Handling

Follow OSHA practices for lifting of heavy objects.

Disposal Requirements

No special requirements.

QF-730-009-HASCO Valve

Revision Level B

Girard Equipment, Inc. | GU60000

Installation Instructions (GU60000)

Step 1 Welding Preparation and Positioning

3” nipple height on inner tank must be within 4.5” min / 5.25” max.

Step 2

Weld flange GV60240 to nipple.

Step 3

Cross-section view showing positioning

REAR OF TANK

FRONT OF TANK

Notch for HASCO valve to be facing

3, 6, 9 or 12 o’clock position (shown

at 6 o’clock position).

QF-730-009-HASCO Valve

Revision Level B

Girard Equipment, Inc. | GU60000

Step 4

Mounting of the GU60000 HASCO Valve

Place new GV60540 Teflon envelope gasket

(Centered on flange)

Step 5

Place HASCO Valve over gasket and line up with 4 bolt holes. Lubricate GQ95115

screw threads with a light oil. Install 4 GQ95115 screws and torque to 100-110 ft-lbs,

following the torque pattern below.

QF-730-009-HASCO Valve

Revision Level B

Girard Equipment, Inc. | GU60000

Step 6

Hydraulic Line Connection

Pumps are shipped dry and must be filled and primed before use.

Remove and discard GV40000 1/8” plastic plug from lower side of valve.

Step 7

Install a 1/8-27 NPT nipple, or 1/8” 90°street elbow (GV60592) and 1/8” x 6” SS nipple

(GV60594 supplied, with thread sealer to attach hydraulic line.

QF-730-009-HASCO Valve

Revision Level B

Girard Equipment, Inc. | GU60000

Step 8

Install hydraulic line to valve, and route hydraulic lines as shown in Fig. A.

Check for leaks and bleed hydraulic lines as shown in Step 9 on next page.

The recommended location for the hydraulic pump is at the rear of the trailer.

Fig. A

Optional Safety Interlock Valve can be

installed here. Girard recommends:

Hydraulics International, Inc.

Model No. PCV-E020

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