Harvestec 6000 Series Manual de usuario

6000

SERIES

2018 1.379.044

INTRODUCTION

Dear Customer,

The following is some useful information provided to help ensure efficient and safe operation

of this corn head.

This manual gives some information regarding the 6000 series corn heads.

Read this manual carefully to learn how to operate and service your machine correctly.

Failure to do so could result in personal injury or equipment damage.

This manual should be considered a permanent part of your machine and should remain

with the machine when you sell it.

Since the corn head can be mounted to many models of combines, carefully read your

combine specifications and follow the combine manufacturer’s recommendations for usage,

set-up and operation of the combine.

TABLE OF CONTENTS

TABLE OF CONTENTS..........................................................................................................3

1. SAFETY...............................................................................................................................5

2. OPERATION AND FUNCTION.......................................................................................13

3. IDENTIFICATION AND SPECIFICATIONS..................................................................16

3.1. Identification..............................................................................................................................16

3.2. Specifications.............................................................................................................................17

3.2.1. Dimensions.............................................................................................................17

3.2.2. Gearbox Lubricant: EP-00 (liquid) grease, and SAE 80W-140 standard

lubricating oil....................................................................................................................17

3.2.3. Pitch of the gathering auger: 560 mm (22”)..........................................................17

3.2.4. Input shaft speed of the snapping unit drive: 550 rpm ...........................................17

3.2.5. Length of chopped stalk: average 50 mm, depending on crop conditions. ............17

3.2.6. Adjustment of the snapping plate: central in-cab control switch. ..........................17

3.2.7. Available row spacing: 20” – 22” – 28” – 30” (50.8 cm – 56 cm – 70 – 76.2 cm)

with addition of specified snouts and dividers. ................................................................17

4. SHIPPING CONDITIONS.................................................................................................18

5. MOUNTING THE CORN HEAD ON THE COMBINE ..................................................20

6. RUN-IN PROCEDURE.....................................................................................................28

7. SETUP PROCEDURE AND ADJUSTMENT OF THE CORN HEAD...........................29

7. 1. Frame ........................................................................................................................................29

7.2. Auger..........................................................................................................................................30

7.3. Input Gearbox Drive ..................................................................................................................31

7.4. Snapping units............................................................................................................................32

7.4.1. Snapping rolls adjustment ......................................................................................32

7.4.2. Snapping plate adjustment......................................................................................33

7.4.3. Vine knife adjustment.............................................................................................34

7.4.4. Gathering chain adjustment....................................................................................34

7.4.5. Gearbox timing and backlash adjustment...............................................................35

7.5. Header Drive Shafts...................................................................................................................35

7.6. Plastic snout adjustment ............................................................................................................36

7.7. Automatic header height control................................................................................................36

8. HARVESTING ..................................................................................................................37

8.1. Stalk chopper .............................................................................................................................38

8.2. Harvestec Corn Head Automatic Header Height Control (AHHC) System..............................39

9. ROW SPACING ADJUSTMENT.....................................................................................40

10. MOUNTING TO ANOTHER TYPE OF COMBINE .....................................................40

11. MAINTENANCE AND LUBRICATION.......................................................................41

11.1. Frame .......................................................................................................................................41

11.2. Auger........................................................................................................................................41

11.2.1. Folding corn head - snapping unit connecting clutches........................................42

11.2.2. Folding corn head - auger connecting clutches ....................................................42

12. INPUT GEARBOXES.....................................................................................................43

13. DRIVE COMPONENTS..................................................................................................44

13.1. U-joint shafts: ..........................................................................................................................44

13.2. Chain couplings .......................................................................................................................44

14. SNAPPING UNIT............................................................................................................45

14.1. Gearboxes ................................................................................................................................45

14.1.1. Snapping roll ........................................................................................................48

14.1.2. Gathering chain.....................................................................................................49

15. ELECTRICAL SCHEMATICS ........................................................................................50

15.1. JD electric schematic..........................................................................................................50

15.2. CNH electric schematic......................................................................................................51

15.3. AGCO electric schematic...................................................................................................52

15.4. CLAAS electric schematic.................................................................................................53

15.5. CIH 2000 electric schematic. .............................................................................................54

16. TROUBLE SHOOTING..................................................................................................55

16.1. A large quantity of ears builds up between the auger and feeder. .....................................55

16.2. In laid or lodged corn stalks, the stalks do not feed properly into the snapping rolls........55

16.3. Row unit becomes plugged while harvesting laid or lodged cornstalks. ...........................55

16.4. Stalks, grass or weeds wrap on the snapping roll...............................................................55

16.5. Auger does not rotate. ........................................................................................................55

16.6. Ears are broken or split in the auger...................................................................................55

16.7. Difficulty in keeping the corn head properly on the row...................................................55

17.

OFF-SEASON STORAGE OF YOUR CORN HEAD.................................................56

18.

WARRANTY, SERVICE, SPARE PARTS ORDERING............................................56

19. LUBRICATION CHART ................................................................................................57

SAFETY

1. SAFETY

This is the safety-alert symbol. When you see this symbol on your machine or in this

manual carefully read the message that follows, and be alert to the possibility of

personal injury or death.

Follow recommended precautions and safe operating procedures.

UNDERSTAND SIGNAL WORDS

A signal word – DANGER, WARNING, or CAUTION – is used with the safety-alert

symbol. DANGER identifies the most serious hazards.

DANGER or WARNING safety decals are located near specific hazards. General

precautions are listed on CAUTION safety decals. CAUTION also calls attention to

safety messages in this manual.

FOLLOW SAFETY INSTRUCTIONS

Carefully read all safety messages in this manual and on your machine safety decals.

Keep safety decals in good condition. Replace missing or damaged safety decals. Be

sure new components and repair parts include current safety decals.

SAFETY

GENERAL SAFETY GUIDELINES

1. ALLOW ONLY TRAINED AND EXPERIENCED OPERATORS TO OPERATE

THIS MACHINE. Operating this equipment safely requires the full attention of the

operator. Do not wear entertainment headphones while operating this machine.

2. ALWAYS DISENGAGE header drive, shut off the engine and remove key before

service, adjustment, maintenance and lubrication of the corn head.

3. STAY CLEAR of the header when it is in operation.

4. DO NOT OPEN safety shields or covers while the corn head is running.

5. ENGAGE the lock on the feeder lift cylinder before doing any work under or around the

corn head.

6. CHOPPER KNIVES must not be installed without security locking pins.

7. WORN OR DAMAGED CHOPPER KNIVES must be replaced before operation of

the corn head. Radial clearance between knife and bushing must be properly maintained.

See details in this manual.

8. NEVER remove the warning labels from the machine. If they become damaged or

illegible order replacement parts as shown in the Figures.

9. NEVER remove the safety hydraulic valve of the folding corn heads, located on the back

of the corn head.

10. NEVER close or open the folding corn head when it is in operation.

SAFETY

SAFETY DECALS

Carefully read Operator’s Manual before operating the machine. When operating,

always observe safety instructions.

FRONT SIDE

One amber reflecting strip is located on each plate of the header extremity light guard facing

forward.

FIG A: Two DANGER decals are located on the front side of the header rear sheet (on each

side of the feeder opening).

FIG A

REAR SIDE

One red and one orange reflector strip is located on the plate of the header extremity light

guard facing rearward.

FIG B: Two DANGER decals are located on the rear side of the header back sheet (on each

side of the feeder opening).

FIG B

SAFETY

FIG. C: Two DANGER decals are located on the rear of the end shields.

FIG C

FIG. D: Four DANGER decals are located at the ends on the rear side of the header back

panel above the drive shafts and on the hinged shields at both sides.

FIG D

SAFETY

FIG. E: Two WARNING decals are located on the hinged shields at both sides.

FIG E (chopper models only)

FIG. F and FIG. G: Two WARNING decals are located on the hinged shields at both sides.

FIG F (chopper models only) FIG G

111670W1

SAFETY

Engage feeder lift cylinder safety stop before

going under header or feeder

Never attempt to open or remove shield

while the engine is running. Keep every

shield in its place. Avoid direct contact of

your hand, leg, any part of your body or

clothing with rotating or moving machine

parts or elements.

4 Decals 2 Decals

1.355.485 2 Decals

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