Harvest TEC HT200A2 Manual de usuario

HT200A2 & HT238DM - 23

4/23

Installation and Operation Manual

Model HT200A2 Precision Moisture System

& Optional HT238DM Dye Sprayer

Forage Harvester

Harvest Tec HT200A2 & HT238DM Table of Contents

Page

Introduction & Tools Needed

Installation

3-8

Installation of Star Wheels

Installation of ISO Module

Installation of Optional HT238DM

4-5

Setup & Operation

6-8

HT238DM - Filling Tank & First Time & Annual Start UP

HT238DM - Common Questions & Troubleshooting

Wiring Diagram

Pin Outs

Parts Breakdown

13-14

Warranty

Introduction

Congratulations on purchasing a Harvest Tec HT200A Moisture System and/or the optional HT238DM Dye

Sprayer Marking System. When attached to any AGCO MF2233/2234/2234XD/2244 baler, this kit will allow

you to read instantaneous moisture. The optional HT238DM will visibly mark the wet areas on your bales. The

HT200A2 includes the star wheels, twine diverters, and ISO module. The HT238DM includes tank, pump,

plumbing, mounting hardware and necessary harness. There is a parts breakdown in the back of the manual to

reference if replacement parts are needed. All replacement parts and dye will be ordered through your local

equipment dealer.

Tools Needed

Standard wrench set

Hammer

Straight edge

Standard socket set

Tape measure

Metal drilling and cutting tools

Center punch

Marker

Installation of HT200A2

Star Wheel Installation

The star wheels are to be mounted on top of the baler, just behind the knotters and under the

walkway on both sides (Figure 1). The notch and holes for the star wheel are precut. If the star

wheels are cutting the twine the sensors and notch must be moved out an additional 1/2" (13mm).

Secure the star wheels with 5/16”x 3” BHCS (x2 each side) from the bottom side. Blocks are dropped

down on the bolts and secured in place with the star wheel twine guards (001-4645, 001-4644). The

twine guard containing the two extra holes will be placed on the right side of the baler. Secure with

5/16” lock washers and nuts.

Star wheel connection found on baler harness shown in Figure 2.

Control Box Installation

You will be installing the ISO moisture module at the front right right side of the baler frame under the

side door. Insert the included rivet nuts into baler frame knockouts and tighten down so rivet nut

expands into baler frame (Figure 3).

Install ISO module so holes match with rivet nuts. Secure with included hardware. Connect ISO

module to baler harness plug located next to baler ECU box (Figure 4)

Figure 2

Figure 1

Figure 3

Figure 4

Installation of Optional HT238DM

Installation of Mounting Bracket & Tank

Locate the tank and mounting bracket assembly.

a. Mark the mounting holes and drill out using 3/8” bit. Figures 5 & 6 are recommended mounting

locations. Alternatively dye marker tank can be mounted ground level for ease of filling.

b. Fasten the mounting bracket to the baler using the 5/16” hardware provided in the kit.

Figure 5

Figure 6

Installation of Plumbing

1. Install the tip and nozzle holder assemblies in the suggested locations pictured, shown below.

Use the 1/4” hardware provided to do so.

a. Make sure that the tip assemblies (A) are mounted in line with the star wheels (B) so that

the system is marking the wet spots of the bale. To get the best spray pattern focused

directly on the wet spot of the bale the nozzles will need to be approximately 1” above the

bale that is being marked. A small notch may need to be cut to increase surface area of

the bale being marked if mounting on side of chamber.

2. Once you have the tank and mounting bracket securely fastened to the baler, locate parts A, B,

C, D & E pictured below in Figure 1 or 2. Assemble in the following order: (A) Elbow | (B) nozzle

holder | (C) check valve | (D) reducing bushing | (E) tip as pictured below.

*****Note: All parts should be thread taped*****

3. Once the nozzle holders are fastened to the balers, route the 3/8” hose to the tips. Make sure to

fasten the hose securely but avoid pinching the lines. (Plumbing Diagram pictured on page 10)

*****Keep from routing the hose in the way of moving parts on the baler*****

4. Attach drain hose top hose barb fitting at bottom of tank. Run hose to a secure point and attach

valve assembly.

Check Valve

004-1207V

Elbow

003-SE14F

Brass Tip

004-TX-5

Straight Fitting

003-A1418

Quick Connect

004-1207H

Rubber Gasket

004-1207W

Tip Screen

004-1203-100

Nozzle Holder

001-4216

Nozzle Body

004-4722

Nozzle Cap

004-4723

Setup & Operation:

How to select the HT200A2 moisture system on the baler run screen:

Select the button on the baler main

run screen that has 4 vertical lines.

Then select the settings button that

has two gears on it.

If a HT238DM is installed, select a check

mark next to the marked bale icon. Then

return to baler run screen.

To turn on the moisture system, choose the

check mark next to the moisture symbol and

select Harvest Tec. Then return to the baler run

screen.

Setup & Operation Continued:

Setting up the moisture alarm:

If equipped with the HT238DM the

bale is marked upon a high moisture

reading, allowing the operator to

easily identify those bales that are

above their own pre-determined

moisture threshold. A food-grade

dye mixes with water and applies up

to 60 bales and is only triggered 1

time per high moisture occurrence

per bale.

In the baler run screen, the

operator can customize any

of the 4 containers and set

to display moisture.

Instantaneous

Moisture Selection

Average Bale

Moisture Selection

If equipped with

HT238DM and turned

ON, the operator can

manually trigger the

dye marker to mark

bale in chamber from

baler Run screen

using this icon.

Setup & Operation Continued:

On the baler run screen, the moisture alarm container will turn red, and the

alarm will go off when the bale moisture exceeds the operator’s pre-set moisture

threshold.

The Error message shown below will come up on the baler run screen when

moisture option is turned on but there is no ISO module detected.

HT238DM - Filling Tank & First Time and Annual Startup

1. Filling the Tank

A. Remove the tank lid from the 3 gallon tank. Make sure the tank is clean and completely

empty. Mix the Dye (009-0800) with warm water inside the Dye bottle. Make sure that the

bottle is shaken vigorously so that the dye completely dissolves. Once the solution is mixed,

add it to the 3 gallon tank and fill the tank with water.

2. First Time and Annual Startup

A. Once the tank has been filled the plumbing lines will need to be primed. With the system

turned on and in a paused mode, hold the priming button until all the air is flushed out of the

lines and there is a steady stream of liquid coming from each of the tips.

***NOTE: The system needs to be primed every time the system has run out of dye***

B. The spray option can be activated by turning on the feature in the baler settings; once

selected there will be a green check mark next to the marked bale icon.

C. You can adjust the moisture content level at which you would like the system to mark the ‘Wet

Flakes’ in the bale being made by simply adjusting the high moisture threshold you want to

identify.

General Settings and Machine Options Page

HT238DM Plumbing Diagram

Common Question

1. Is the marking dye safe for livestock consumption?

The DSM uses red-colored, food-grade dye and is safe for all livestock.

2. How do I bleed the air out of the lines properly?

Remove the tips from the check valves that they’re threaded into and press the prime button on

the dye marker until the air is pushed out of the lines.

Troubleshooting

Problem

Possible Cause

Solution

The tips are not spraying Dye

1. The system is out of dye.

2. There is air in the lines,

preventing a steady mist

coming from the tips.

3. Damaged/pinched hose.

4. Tip is plugged.

5. Set point is set too high

1. Check the tank for solution. If the tank

is empty, refill and bleed air from lines.

2. Remove the tips from the check valves

and using the priming button bleed the

air out of the lines.

3. Inspect all the hose making sure the

lines are damaged or pinched.

4. Removed the tip from the bushing and

inspect, clean is necessary.

5. Lower the set point level at which the

user would like to have the bales

marked at.

Maintenance

1. For winter storage, drain all the liquid out of the lines and tank and pump.

Tank

005-9019

Pump

007-4120LF

3/8” Hose

002-9003AS

Hose Barb Tee

003-T3838

Brass Tip

004-TX-5

Drain Valve

002-2216

Este manual sirve para los siguientes modelos

Tabla de contenidos

Otros manuales de Maquinaria agrícola de Harvest TEC

Harvest TEC

Harvest TEC 710 Manual de usuario

Harvest TEC

Harvest TEC 696 Manual de usuario

Harvest TEC

Harvest TEC 201SS Manual de usuario

Harvest TEC

Harvest TEC 644 Manual de usuario

Harvest TEC

Harvest TEC 600BB Manual de usuario

Harvest TEC

Harvest TEC 300SS Manual de usuario

Harvest TEC

Harvest TEC 600SS Manual de usuario

Harvest TEC

Harvest TEC HayBoss G2 600A Manual de usuario

Harvest TEC

Harvest TEC 300RB Manual de usuario

Harvest TEC

Harvest TEC 201LS Manual de usuario

Harvest TEC

Harvest TEC 744 Manual de usuario

Harvest TEC

Harvest TEC 491BB Manual de usuario

Harvest TEC

Harvest TEC 436 Manual de usuario

Harvest TEC

Harvest TEC 442U Manual de usuario

Harvest TEC

Harvest TEC 720 Manual de usuario

Harvest TEC

Harvest TEC 600RBC Manual de usuario

Harvest TEC

Harvest TEC 444T Manual de usuario

Harvest TEC

Harvest TEC 600BB Manual de usuario

Harvest TEC

Harvest TEC 442P Manual de usuario

Harvest TEC

Harvest TEC 747C Manual de usuario

Harvest TEC

Harvest TEC 458 Manual de usuario

Harvest TEC

Harvest TEC 442C Manual de usuario

Harvest TEC

Harvest TEC 547C Manual de usuario

Harvest TEC

Harvest TEC 445Z Manual de usuario

Manuales populares de Maquinaria agrícola de otras marcas

GSi

GSi PNEG-2314 Manual de usuario

Checchi & Magli

Checchi & Magli TEXDRIVE Manual de usuario

Amazone

Amazone Cenius 4003-2TX Manual de usuario

MASSEY FERGUSON

MASSEY FERGUSON MF 9313S Manual de usuario

Cima

Cima BLITZ Instrucciones de funcionamiento y mantenimiento

Amazone

Amazone CombiDisc 3000 Instrucciones de instalación

HE-VA

HE-VA Disc-Roller XL Contour Manual de usuario

AGT

AGT AGT-SSFM Manual de usuario

Milestone

Milestone 72-84 Manual de usuario

KUHN

KUHN Hector 3000 Manual de usuario

Krone

Krone X-Disc 6200 Manual de usuario

Eliet

Eliet DZC450 Manual de usuario

Taarup

Taarup BIO+ B4000 Manual de usuario

Garland

Garland SHAKER 310 DPG Manual de usuario

stable comfort

stable comfort StableWall System Manual de usuario

Raven

Raven AccuBoom Manual de usuario

International

International 710 Manual de usuario

Ashland

Ashland HDW-3217-14 Manual de usuario