Harvest TEC 600BB Manual de usuario

600BB-17-INST-Imp&Metric

5/18

Installation Manual

Model 600BB

Moisture Sensor Kit for Large Square Balers

For New Holland BigBaler and Case IH LB 4

Forage Harvester

DECLARATION OF INCORPORATION

MANUFACTURER: Harvest Tec Inc.

2821 Harvey St.

P.O. Box 63

Hudson, WI 54016, U.S.A.

REPRESENTATIVE ESTABLISHED IN COMMUNITY: Profitable Farming Company

Middle Barlington, Roborough

Winkleigh, Devon, EX19 8AG

ENGLAND

The person above certifies and declares that:

VIRTUAL MACHINE: Equipment mounted on a farm press and for the application of innoculants onto

forage crops.

MODEL: 600BB-INST-17-Imp&Metric

BRAND: Harvest Tec

SERIAL NUMBER:

This application preservatives for hay Harvest Tec system meets the Directive 2006/42/EC of the

European Parliment and the Council of 17 May 2006 and other applicable European Directives

including Directive 2004/108/EC on the Electromagnetic compatability.

The application of preservatives for hay Harvest Tec system will be turned on after being installed on

a farm press has been declard in conformity with the Machinery Directive.

Person in the community authorized to provide information on the partly completed machinery and

making this statement:

Richard Snell, President, Profitable Farming Company

Signed on May 21, 2011: Middle Barlington, Roborough

Winkleigh, Devon, EX19 8AG

ENGLAND

Harvest Tec Model 600BB Installation Table of Contents

PAGE

Introduction

System Requirements

Tools Needed

Installation of the 600BB Moisture Sensor Kit

5-8

Mounting the 600BB Dual Channel Processor (DCP)

Installation and Routing Wire Harnesses and Baler Interface Harness

Installation of Bluetooth Receiver

Installation of the Star Wheels

Connecting the Star Wheels to the DCP

Installation of Star Wheel and Bale Rate Harness

Installation of End of Bale Sensor

Wiring Diagram

Pin Outs

10-11

Common Questions

Troubleshooting

Parts Breakdown

14-17

Controls and Harnesses

Star Wheel Sensors

Optional iPad Mini Mounting Kit (030-2014MK)

Optional iPad Display Kit (030-4670DK)

Notes

Warranty

Introduction

Thank you for purchasing this 600BB Moisture Sensor Kit. The 600BB Moisture Sensor Kit is designed to

operator through the baler’s ISOBUS system and/or an Apple iPad (not included) using the Hay App. The

600BB Moisture Sensor offers these advantages:

1. Operation coordinated with baler operation

2. Less cab clutter providing better visibility

3. Ease of use with all information on one screen

4. Records kept together

5. The system is ready for future updates

This manual will take you through the steps of installing the moisture sensor. Please read this manual carefully

to learn how to install the equipment correctly. Failure to do this can result in personal injury or equipment

malfunction. If you are unsure about installing the system after consulting this manual, contact your local

authorized dealership for additional assistance or look for the contact information on the back cover of this

manual. If you are in need of parts for the system please view the Parts Breakdowns in the back of this manual

and contact your local authorized dealer to order the parts.

Right and Left sides are determined by facing in the direction of forward travel.

System Requirements

The Baler Control Module (BCM)

must have Version 4.2.0.0 or higher.

*iPad Mini or iPad 3rd Generation (2012) or newer, running the current iOS operating system

or one version previous required for iPad option

In order for the CNH Baler to receive the ThirtyPlus or CropSaver System messages regarding Status,

Moisture and preservative, and display this information on the Baler Work Screen, the software in the Baler

Control Module (BCM) needs to be updated to version 4.2.0.0 or higher. Dealers can log an ASIST incident

and request the BCM software from CNH Technical Support Services if they need the software prior to those

release dates.

Tools Needed

Standard Wrench set

Electric drill and bits

Side cutter

Standard Socket Set

Hammer

Center punch

Installation of the 600BB Dual Channel Processor (DCP)

1. Locate the Dual Channel Processor (DCP) 006-6671LS.

2. Lock the baler flywheel brake and lift open the front hood.

3. Locate the four holes by the fly wheel brake (Figure 1).

4. Use four 5/16” x 3” hex bolts with four flat washers (positioning bolt heads on the inside of the baler

frame) and secure to the baler with four 1 1/8” threaded standoffs that will be on the outside of the baler

frame, Position four fender washers between the DCP and standoffs (Figure 2).

5. Mount the DCP with the display cable pointed down to the baler (Figure 3).

6. Attach lock washers and hex nuts to mount the DCP to the baler. Do not tighten down yet.

7. Before tightening hardware install the DCP shield (001-5650X) over the top two 5/16” bolts between the

fender washers and the mounting plate of the DCP. Tighten all hex nuts (Figure 4).

Figure 1

Figure 2

Figure 3

Figure 4

Installation and Routing Wire Harnesses and Baler Interface Harness

Installation of Bluetooth Receiver

Locate a safe location in the cab of the tractor to place the Bluetooth Receiver (030-6672B). Recommended

location is as close to the iPad being used as possible.

Connect the Power / Communication harness (006-6650TM) to the

bottom of the receiver (right).

*New for production year 2018. All Bluetooth receivers (030-6672B) are

now equipped with lights to indicated both power and iPad connection.

Blinking Lights –System is waiting for the processor to connect, which

could take up to 35 seconds.

Red Light –The Bluetooth receiver has power

Green Light –When the proper active connection is selected in the Hay App menu, the green light will indicate

connection with the iPad.

Route harnesses along inside of the

baler (Left). Keep harnesses away from

moving parts and hydraulic hoses.

Secure with existing cable clamps or use

cable ties. When all connections are

made to the DCP secure wires as shown

above to allow for water to be shed away

from the DCP.

Locate and remove the Active

Terminator (below left) of baler. Attach

Baler Interface Harness (006-6650VA) to

that location. Reconnect Active

Terminator (below) to open port of that

same harness (006-6650VA)

Installation of Star Wheel Moisture Sensors

1. Locate the two star wheel moisture sensors (030-4641) and twine diverters (001-4644 & 001-4645).

2. Directly behind the knotters, locate the four predrilled holes per side shown at the arrows. This location

is also beneath the lift points on top of the baler (Figure 5).

3. Install the eight (four per side)5/16” X 3” Allen head cap screws. Make sure the Allen heads are in the

bale chamber. Secure using 5/16” hex nuts (Figure 6).

4. Install the star wheels below the lift points on the baler.

5. Install the twine diverters over the star wheel sensor. The twine diverter with two extra holes will be

installed on the right star wheel when looking from the rear of the baler toward the tractor.

6. Secure the star wheels and twine diverters with four M8 hex nuts, lock washers, and two flat washers

(Figure 6).

Connecting Star Wheels to the DCP

Locate the moisture harness (006-7303HL).

Remove the four pan head screws on each star

wheel and loosen the grommet. Insert the eye loop of

the wire into the star wheel block and install on the

end of the swivel. Leave a loop in the wire to allow

the star wheel cover space to be reinstalled.

Tighten the swivel nut, followed by the grommet, and

finally install and tighten the four screws. The picture

to the left shows the star wheel block open with the

wire looped and attached to the swivel. Once both

wheels are complete route the harness towards the

DCP.Secure loose wires with cable ties.

Figure 5

Figure 6

Installation of Star Wheel and Bale Rate Harness

First, remove the cover from the star wheel block and use a 1/4” nut driver to remove the nut from the

electronic swivel. Next, run the star wheel sensor wire through the black grommet and place the eye terminal

on the star wheel sensor. Tighten the eye loop with the nut on the sensor and put the star wheel cover back on

the base. Next, tighten the grommet to form a tight seal around the wire. The bale rate sensors will be factory

installed on the right side twine guard in the correct position. The sensor with the longer sensor wire should say

“FRONT” which indicates it should be placed in the front sensor hole. The sensor wire with the shorter wire

should say “BACK.” The tip of the sensor should be placed no more than 1/4”(7mm) away from the star wheel

teeth and no less than 1/8” (3mm) from the star wheel teeth. Each sensor will have an LED light located on the

sensor by the diverter. Once the unit is powered up spin the wheel and make sure that both led lights turn on

and off. If they don’t turn on and off, adjustments may need to be made.

Once the star wheel connection is complete, run the harness along the left side baler frame to the Dual

Channel Processor (DCP). The Dual Channel Processor is located next to the flywheel brake.

Installation of End of Bale Sensor

The end of bale sensor determines the position of the needles on the baler. When the needles cycle the

sensor communicates this information to the Dual Channel Processor. This information is used for job records

and will be used by the optional Bale Identification system.

Mount the end of bale sensor bracket (001-4648) as shown (above) on the ladder side of the baler (and same

side as the main controller). Mark and drill two 3/8” (10mm) holes and attach the bracket using two 5/16” x 1”

self-tapping screws, and 5/16” flange nuts. Keep the sensor 1/4" (7mm) from the needle and tighten both nuts.

New BB Balers have been installing the End of Bale Sensor in the second position and trimming off the excess

steel. Run the sensor cable (006-7400) and extension (006-7400BBEXT) up to the Dual Channel Processor

(DCP) down the ladder side of the baler and secure it properly out of the way of any moving parts and

hydraulics.

2-7/9”

(75mm)

4-3/8”

(10.5cm)

5/8”

(16mm)

New Big Balers utilize the

second position for the End of

Bale Sensor.

Wiring Diagram

A. The Baler Power/Communication Harness (006-6650LS(E)) will attach to the open port of the Tractor

Harness (006-6650TM(E)) and run back to the Dual Channel Processor (006-6671LS(E)).

B. Connect the large plug of the Baler Power/Communication Harness (006-6650LS) to the bottom (shorter

side) of the DCP. Attach the Baler Interface Harness (006-6650VA) in between the short whip cable

hardwired to the DCP and the Power/Communication Harness (006-6650LS(E)).

C. Make sure Active Terminator removed from the top of the baler processor is attached to the Baler Interface

Harness (006-6650VA).

D. Attach moisture and bale rate harness (006-7303HL(E)) and also end of bale harness (006-7400BBEXT) to

the DCP (006-6671LS).

E. Connect Keyed Power Extension harness (006-5650K) to a keyed power source.

F. Connect the Bluetooth Receiver (030-6672B) to the Communication Harness (006-6650TM).

G. Note: The Optional Port and the Data Transfer Port are not used in this application.

Keyed Power Extension

006-5650K

Dual Channel

Processor (DCP)

006-6671LS

Moisture/Bale Rate Harness

006-7303HL(E)

Proximity Sensor (2X)

006-7303S

Star Wheel

Assembly (2X)

006-4641

End of Bale Sensor

006-7400

Optional Port

Terminating Connector

006-5650Z

Active Terminator

from Baler Harness

Baler Interface Harness

006-6650VA

Bluetooth Receiver

030-6672B

Orange Wire to

Keyed Power

Power/Comm Harness on Baler

006-6650LS(E)

Power/Comm Harness on Tractor

006-6650TM(E)

Data

Transfer

Baler

Connection

BB Extension for Bale Sensor

006-7400BBEXT

*Note: (E) indication is

used for International

Dealers

Pin Outs

Power/Comm Harness 006-6650TM(E) at Hitch

Pin 1 Red +12V Power to TSD

Pin 2 Red +12V Power to DCP

Pin 3 Orange Keyed Power

Pin 4 Gray Shield

Pin 5 Green HT Can Low

Pin 6 Yellow HT Can Hi

Pin 7 Orange Can1 Hi

Pin 8 Black Ground from TSD

Pin 9 Black Ground from DCP

Pin 10 Blue Can1 Low

Power/Comm Harness 006-6650LS(E) at Hitch

Pin 1 Red +12V Power to TSD

Pin 2 Red +12V Power to DCP

Pin 3 Orange Keyed Power

Pin 4 Gray Shield

Pin 5 Green HT Can Low

Pin 6 Yellow HT Can Hi

Pin 7 Orange Can1 Hi

Pin 8 Black Ground from TSD

Pin 9 Black Ground from DCP

Pin 10 Blue Can1 Low

Bluetooth Receiver on Harness 006-6650TM(E)

Pin 1 Red +12V Power from DCP

Pin 2 Black Ground from TSD

Pin 3 Yellow HT Can Low

Pin 4 Gray Shield

Pin 5 Green HT Can Hi

Pin 6 Orange Can1 Hi

Pin 7 Blue Can1 Low

006-6650VA to DCP Whip

Pin 1 Red Can Power

Pin 2 Black Can Ground

Pin 3 Yellow HT Can Hi

Pin 4 Gray Shield

Pin 5 Green HT Can Low

Pin 6 Orange Can1 Hi

Pin 7 Blue Can1 Low

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