Hardy Process Solutions HIFS-3030-01-PS-T Hoja de especificaciones

HARDY

FLOOR SCALES

OPERATION AND INSTALLATION

MANUAL

Corporate Headquarters

9440 Carroll Park Drive

San Diego, CA 92121

Phone: (858) 278-2900

FAX: (858) 278-6700

Email: hardyinfo@hardysolutions.com

Web-Site: https://www.hardysolutions.com

Hardy Process Solutions Doc. Number: 0596-0335-01 Rev D

Local Field Service

Hardy has over 200 field technicians in the U.S., and more positioned through-

out the world to assist you in your support needs. We also have factory engi-

neers who will travel to your facility anywhere in the world to help you solve

challenging applications. We're ready to support you with:

•Installation and start-up

•Routine maintenance and certification

•Plant audits and performance measurement

•Emergency troubleshooting and repair

To request Emergency Service and Troubleshooting, Start-up, Installation, 

Calibration, Verification or to discuss a Maintenance Agreement please call

800-821-5831 or Emergency Service after hours (Standard Hours 6:30 AM to

5:30 PM Pacific Standard Time) and weekends.

Outside the U.S

Hardy Process Solutions has built a network of support throughout the globe. For 

specific field service options available in your area please contact your local sales

agent or our U.S. factory at +1 858-292-2710.

CAUTION:

UNPACK WITH CARE

WHEN UNPACKING, DO NOT DISCARD THE PACKING CASE OR ANY

PACKING MATERIAL, UNTIL THE CONTENTS OF THE PACKING CASE

ARE INSPECTED AND CAREFULLY COMPARED WITH THE SHIPPING

DOCUMENTS.

IF ANYTHING IS UNSATISFACTORY, PLEASE NOTIFY HARDY PRO-

CESS SOLUTIONS IMMEDIATELY BY CALLING, FAXING OR E-MAILING

US AT:

Hardy Service Center

Hardy Process Solutions

9440 Carroll Park Drive

San Diego, California 92121

Phone: (800) 821-5831

(858) 278-2900

FAX:(858) 278-6700

E-mail: [email protected]

Web Address: www.hardysolutions.com

TO RETURN DEFECTIVE OR DAMAGED PRODUCT(S) CALL HARDY

TECHNICAL SUPPORT FOR A HARDY SERVICE TICKET NUMBER

(HST#). YOUR COMPANY NAME, ADDRESS, TELEPHONE NUMBER,

SERIAL NUMBER OF THE UNIT AND A BRIEF DESCRIPTION OF THE

PROBLEM SHOULD BE READY WHEN CALLING. FOR ALL NON-WAR-

RANTY REPAIRS A PURCHASE ORDER OR CREDIT CARD IS ALSO

REQUIRED.

IN CASE OF DAMAGE DUE TO SHIPPING, NOTIFY THE DELIVERING

CARRIER IMMEDIATELY FOR AN INSPECTION.

Table of Contents

Table of Contents - - - - - - - - - - - - - - - - - - - - - - - - - - i

INTRODUCTION - - - - - - - - - - - - - - - - - - - - - - - - - - - 1

SPECIFICATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - 1

Platform Material - - - - - - - - - - - - - - - - - - - - - - - - - 1

Platform Height1

Rated Output - - - - - - - - - - - - - - - - - - - - - - - - - - - 1

Capacities - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1

Excitation- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2

Load Points - - - - - - - - - - - - - - - - - - - - - - - - - - - 2

Total Error - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2

Maximum Overload - - - - - - - - - - - - - - - - - - - - - - - - 2

End Loading - - - - - - - - - - - - - - - - - - - - - - - - - - - 2

HI 6011 Summing Box Power Rating - - - - - - - - - - - - - - - 2

Certifications - - - - - - - - - - - - - - - - - - - - - - - - - - - 2

Temperature Range - - - - - - - - - - - - - - - - - - - - - - - 3

Temperature Effect - - - - - - - - - - - - - - - - - - - - - - - - 3

Cable Length - - - - - - - - - - - - - - - - - - - - - - - - - - - 3

Materials of Construction - - - - - - - - - - - - - - - - - - - - -3

Steel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3

Paint - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3

Foot Elastomer - - - - - - - - - - - - - - - - - - - - - - - - 3

Grade Level - - - - - - - - - - - - - - - - - - - - - - - - - - - 3

Accessories - - - - - - - - - - - - - - - - - - - - - - - - - - - 3

Anchor Bolt Holds - - - - - - - - - - - - - - - - - - - - - -3

NEMA Rating- - - - - - - - - - - - - - - - - - - - - - - - - - - 3

Test Criteria - - - - - - - - - - - - - - - - - - - - - - - - - 4

UNPACKING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4

COMPONENT DESCRIPTIONS - - - - - - - - - - - - - - - - - - - 5

SITE PREPARATION- - - - - - - - - - - - - - - - - - - - - - - - - 6

Precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - 7

FLOOR SCALE INSTALLATION - - - - - - - - - - - - - - - - - - -8

CALIBRATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11

Hardy Floor Scales

Pre-Calibration Procedures - - - - - - - - - - - - - - - - - - - -11

C2® Second Generation Calibration - - - - - - - - - - - - - - -12

Test Weight Calibration (Hard Cal) - - - - - - - - - - - - - - - -12

Requirements: - - - - - - - - - - - - - - - - - - - - - - - -12

Material Substitution: - - - - - - - - - - - - - - - - - - - - -13

SCALE VERIFICATION- - - - - - - - - - - - - - - - - - - - - - - -13

MODEL CODE BREAKDOWN - - - - - - - - - - - - - - - - - - - -14

Carbon Steel Deck, Painted- - - - - - - - - - - - - - - - - - - -14

Stainless Steel Deck (304 SS) - - - - - - - - - - - - - - - - - -15

REMOVING SUMMING BOX COVER- - - - - - - - - - - - - - - - -17

Installing the Leveling Feet - - - - - - - - - - - - - - - - - - - -19

INSTALLING A LOAD SENSOR - - - - - - - - - - - - - - - - - - -21

OPTIONAL PIT FRAMES - - - - - - - - - - - - - - - - - - - - - - -25

About Pit Frames - - - - - - - - - - - - - - - - - - - - - - - - -25

OPTIONAL PORTABILITY KIT - - - - - - - - - - - - - - - - - - - -30

OPTIONAL ACCESS RAMPS- - - - - - - - - - - - - - - - - - - - -30

Access Ramp Installation - - - - - - - - - - - - - - - - - - - - -30

OPTIONAL FOOT RETAINER - - - - - - - - - - - - - - - - - - - -33

Foot Retainer Plates Installation- - - - - - - - - - - - - - - - - -33

OPTIONAL BUMPER GUARDS- - - - - - - - - - - - - - - - - - - -34

Installing Bumper Guards - - - - - - - - - - - - - - - - - - - - -34

OPTIONAL INDICATOR COLUMN - - - - - - - - - - - - - - - - - -36

TROUBLESHOOTING - - - - - - - - - - - - - - - - - - - - - - - -36

Problem: - - - - - - - - - - - - - - - - - - - - - - - - - - -36

Cause #1: - - - - - - - - - - - - - - - - - - - - - - - - - -36

Cause #2: - - - - - - - - - - - - - - - - - - - - - - - - - -36

Cause #3: - - - - - - - - - - - - - - - - - - - - - - - - - -36

Remedies: - - - - - - - - - - - - - - - - - - - - - - - - - -36

Problem: - - - - - - - - - - - - - - - - - - - - - - - - - - -37

Cause #1: - - - - - - - - - - - - - - - - - - - - - - - - - -37

Remedy #1: - - - - - - - - - - - - - - - - - - - - - - - - -37

Cause #2: - - - - - - - - - - - - - - - - - - - - - - - - - -37

Table of Contents

iii

Remedy #2: - - - - - - - - - - - - - - - - - - - - - - - - - 37

Problem: - - - - - - - - - - - - - - - - - - - - - - - - - - - 37

Cause #1: - - - - - - - - - - - - - - - - - - - - - - - - - - 37

Remedy #1: - - - - - - - - - - - - - - - - - - - - - - - - - 37

Cause#2:- - - - - - - - - - - - - - - - - - - - - - - - - - - 37

Remedy #2: - - - - - - - - - - - - - - - - - - - - - - - - - 37

Cause #3: - - - - - - - - - - - - - - - - - - - - - - - - - - 38

Remedy #3: - - - - - - - - - - - - - - - - - - - - - - - - - 38

Cause #4: - - - - - - - - - - - - - - - - - - - - - - - - - - 38

Remedy #4: - - - - - - - - - - - - - - - - - - - - - - - - - 38

INSTRUMENTATION INTERFACE CABLE COLOR CODES - - - - -38

Hardy Floor Scales

Table of Illustrations

TABLE OF CONTENTS - - - - - - - - - - - - - - - - - - - - - - - I

INSTALLING THE CLOSED EYEBOLTS INTO THE TOP PLATE - - - 5

HI 6011 SUMMING JUNCTION CARD - - - - - - - - - - - - - - - - 6

WHEN DRIVING HEAVY EQUIPMENT ON AND OFF SCALE - - - - - 8

MAXIMUM HEIGHT - - - - - - - - - - - - - - - - - - - - - - - - - 8

SPIRIT LEVEL - - - - - - - - - - - - - - - - - - - - - - - - - - - -9

CHECKING PLATFORM LEVEL/SIDE TO SIDE- - - - - - - - - - - - 9

CHECKING PLATFORM LEVEL/CORNER TO CORNER - - - - - - - 10

CHECKING PLATFORM LEVEL/DIAGONALLY - - - - - - - - - - - - 10

ADJUSTING THE FEET FOR LEVEL - - - - - - - - - - - - - - - - - 11

SCALE VERIFICATION/POSITION #3 - - - - - - - - - - - - - - - - 13

REMOVING THE SUMMING BOX COVER - - - - - - - - - - - - - - 17

REMOVING THE SUMMING BOX LID - - - - - - - - - - - - - - - - 18

A HARDY HI 6011 SUMMING BOX WITH THE LID REMOVED

(WITHOUT LOAD CELL CABLING) - - - - - - - - - - - - - - - - - - 18

INSERTING THE LEVELING FOOT INTO THE LOAD SENSOR- - - -19

INSIDE VIEW- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 20

OUTSIDE VIEW - - - - - - - - - - - - - - - - - - - - - - - - - - - 20

ALL FOUR FEET INSTALLED - - - - - - - - - - - - - - - - - - - - 21

SUMMING CARD- - - - - - - - - - - - - - - - - - - - - - - - - - - 21

CABLE GLAND- - - - - - - - - - - - - - - - - - - - - - - - - - - - 23

REMOVING LOAD SENSOR BOLTS AND FEET - - - - - - - - - - -24

FOUNDATION FOR THE PIT FRAME - - - - - - - - - - - - - - - - 26

PIT FRAME DIMENSIONS - - - - - - - - - - - - - - - - - - - - - - 27

DRAIN INSTALLATION DIMENSIONS - - - - - - - - - - - - - - - - 28

EXCAVATED PIT AND SUPPORT FOR THE PIT FRAME- - - - - - - 29

RAMP WITH RETAINER PLATES - - - - - - - - - - - - - - - - - - 31

INSTALLING ANCHORS FOR RAMP - - - - - - - - - - - - - - - - - 32

FOOT RETAINER PLATES - - - - - - - - - - - - - - - - - - - - - 33

INSTALLATION - - - - - - - - - - - - - - - - - - - - - - - - - - - 33

BUMPER GUARD/GAP REQUIREMENT - - - - - - - - - - - - - - - 35

BUMPER GUARD/INSTALLATION - - - - - - - - - - - - - - - - - - 35

Hardy Floor Scales

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