Harbor Freight Tools Badland Apex Instrucciones de montaje
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Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference. 20d
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-888-866-5797 as soon as possible.
Copyright© 2019 by Harbor Freight Tools®. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
To ols required for assembly and se rv ic e m ay n ot b e i nc lu de d .
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Page 2 ;&(%$*4.8"4,7%<'*#$"&8#=%/7*,#*%4,77%>?@@@?@AA?BCDC1 Item 56385
E,+7*%&2%F&8$*8$#
Specifications ............................................................2
Safety ........................................................................3
Setup .........................................................................6
Operation ..................................................................13
Maintenance .............................................................14
Parts List and Diagram .............................................18
Warranty ...................................................................20
G/*4"2"4,$"&8#
Rated Single
Line Pull 12,000 lb (5443 kg)
Application Vehicle Recovery /
For Trucks and SUV’s
Motor 12 VDC Series Wound
Power IN &
Power OUT Yes
Duty Cycle Rating 5% (45 sec at Max Rated Load;
14 min, 15 sec Rest)
Remote Control Wireless / Wired, 12 ft (3.7 m) long
Gear Train 3-Stage Planetary
Gear Ratio 210:1
Freespool Rotating Ring Gear
Brake Automatic Load Holding
Drum (Dia. X L) 2.5" x 8.8" (64 mm x 224 mm)
Clevis Hook 3/8", Replaceable with
Spring-loaded Safety Latch
Fairlead Aluminum Fairlead
Sound Rating 85 dB
Synthetic Rope
Size / Type Ø0.375" x 80' (Ø 9.5 mm x 24.4 m)
Battery 12 VDC Minimum 650 CCA
Battery Cables Minimum 2 AWG x 6'
Mounting Bolt
Pattern 10" x 4.5" (254 mm x 114.3 mm)
Mounting
Hardware
H"84.-
8 x Gr8.8, M10 x 30 mm
;,"(7*,9-%
2 x Gr8.8, M12 x 40 mm
Overall Dimensions
(L x D x H)
23.2" x 6.67" x 9.96"
(590 mm x 169.5 mm x 253 mm)
Shipping Weight 80 lb (36.2 kg)
IP Rating IP68 / IP69K
I,J*( K,$*9%I"8*%L'77 GJ8$.*$"4%K&/*%F,/,4"$J
> 12000 lb (5443 kg) 16.3' (5 m)
M 9517 lb (4317 kg) 37' (11 m)
N 7885 lb (3577 kg) 60' (18.3 m)
O 6732 lb (3,054 kg) 80' (24.4 m)
;"(#$%I,J*(%&2%GJ8$.*$"4%K&/*%L*(2&(5,84*
>
I"8*%L'77%lb (kg) I"8*%G/**9%fpm (mpm) P5/%Q(,)%(@ 12V)
0 (0) 31.5 (9.6) 60
3000 (1361) 12.1 (3.7) 166
6000 (2722) 8.9 (2.7) 259
9000 (4082) 6.7 (2.0) 349
12000 (5443) 4.7 (1.43) 448
Page 3;&(%$*4.8"4,7%<'*#$"&8#=%/7*,#*%4,77%>?@@@?@AA?BCDC1Item 56385
GP;6ERSL6KPETSUVPTUE6UPUF6 G6EWL
HPKUTUX%GRVYSIG%PUQ%Q6;TUTETSUG
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that
follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Addresses practices not related to personal injury.
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!QF Volts Direct Current
PAmperes
FFP Cold Cranking Amperes
\L Horsepower
2/5 Feet Per Minute
5/5 Meters Per Minute
KLV Revolutions Per Minute
TL
International Protection rating
Classifies the degrees of protection provided
against the intrusion of solid objects,
dust, accidental contact, and water.
X@ Grade 8
A fastener strength rating.
Page 4 ;&(%$*4.8"4,7%<'*#$"&8#=%/7*,#*%4,77%>?@@@?@AA?BCDC1 Item 56385
GP;6ER SL6KPETSU VPTUE6UPUF6G6EWL
TVLSKEPUE%GP;6ER%TU;SKVPETSU
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The warnings and precautions discussed in this manual cannot cover all possible conditions and
situations that may occur. It must be understood by the operator that common sense and caution
are factors which cannot be built into this product, but must be supplied by the operator.
T8#$,77,$"&8%L(*4,'$"&8#
1. Do not wear loose clothing or jewelry,
as they can be caught in moving parts.
Non-skid footwear is recommended.
Wear restrictive hair covering to contain long hair.
2. Wear ANSI-approved safety goggles and
heavy-duty leather work gloves during installation.
3. Before installation confirm that area is clear
of fuel lines, brake lines, electrical wires,
gas tanks or any other component which
could be damaged during drilling.
4. Mounting location and hardware
must support Winch and load.
5. Use supplied power cords and synthetic rope
listed in manual only. Do not use thinner/
longer cables or link multiple cables together.
6. Do not route electrical cables near sharp edges
or parts that will move or become hot.
7. Ventilate area well before and while working
on battery. Explosive invisible hydrogen gas
can accumulate and then explode when ignited
by a spark from the battery connection.
8. Only connect to a clean, corrosion free battery.
9. Do not lean over or come in contact with
battery while making connections.
10. Remove all metal jewelry before
working near battery.
11. Connect the red cable to the Disconnect Switch,
then connect the 12" 2AWG cable to the Disconnect
Switch and the positive battery terminal. Connect
the black cable to the negative battery terminal.
12. Insulate all exposed wiring and
terminals after installation.
13. Install Winch and Fairlead in underwind
orientation, so that the Synthetic Rope enters
and exits the Winch at the bottom of the drum.
Page 5;&(%$*4.8"4,7%<'*#$"&8#=%/7*,#*%4,77%>?@@@?@AA?BCDC1Item 56385
GP;6ERSL6KPETSUVPTUE6UPUF6 G6EWL
G*(Z"4*%L(*4,'$"&8#
1. Wear ANSI-approved safety goggles and
heavy-duty leather work gloves during service.
2. Disconnect power to Winch and allow it
to cool completely before service.
3. Use supplied power cords, synthetic rope or
cables listed in manual only. Do not use thinner/
longer cables or link multiple cables together.
4. Have the Winch serviced by a qualified
repair person using only identical
replacement parts. This will ensure that
the safety of the Winch is maintained.
5. Maintain labels and nameplates on the Winch.
These carry important safety information.
If unreadable or missing, contact
Harbor Freight Tools for a replacement.
%GP!6%E\6G6%TUGEKWFETSUG1
Page 6 ;&(%$*4.8"4,7%<'*#$"&8#=%/7*,#*%4,77%>?@@@?@AA?BCDC1 Item 56385
GP;6ER SL6KPETSU VPTUE6UPUF6G6EWL
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% K*,9%$.*%6UETK6%TVLSKEPUE%GP;6ER%TU;SKVPETSU%#*4$"&8%,$%$.*%+*3"88"83%&2%$."#%
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H.,$c#%"8%$.*%Y&_
Winch x 1 Aluminum Fairlead x 1
Hook x 1
Remote Control x 1
Rope Protecting Mat x 2 Ground Cable x 1 Disconnect Switch x 1
Remote Control Cable x 1
Red Hook Strap x 1 Control Box Baseplate x 1 Sheath (red, black, yellow) x 3
Small Black
Wire Connector x 1
Small Black
Wire Extension x 1
Instruction Books
• Manual
• Guide to Winching
Power Cables
(relocation kit) x 3
Extended Copper Screw x 3
Disconnect Switch Cable x 1 Terminal Box x 1
Terminal Box Cover x 1
Page 7;&(%$*4.8"4,7%<'*#$"&8#=%/7*,#*%4,77%>?@@@?@AA?BCDC1Item 56385
GP;6ERSL6KPETSUVPTUE6UPUF6 G6EWL
V&'8$"83%$.*%H"84.
1. Make sure the Winch will fit the chosen mounting
area. If relocating the Control Box is necessary
or desired, perform the removal and installation
of cables to the Winch before mounting. Refer
to Relocating the Control Box on page 8.
2. The mounting plate must be rated to
at least the Winch’s capacity.
3. Align the Winch perpendicular to center line of
the vehicle at the desired location, and mark the
locations of the winch base holes. Compare the
dimensions of the marked holes to Figure A.
4. Before drilling, verify that the installation
surface has no hidden components or
structural pieces that will be damaged.
USE6-%%This Winch can generate extreme
forces. Select a location that can withstand the
rated capacity without damage or weakening.
Steel reinforcement plates may be needed or a
certified welder may need to weld on additional
bracing depending on the mounting location.
5. Drill holes appropriate for the hardware
at the marked locations.
U&$*- Depending on the vehicle application, it may
be beneficial to install the wiring before mounting
the Winch. Check all terminal access and plan
wiring routes before mounting the Winch.
6. Install the Winch using hardware specified
on the specification chart. Tighten fasteners
to the following torque values:
Winch mounting fasteners 30 –33 ft-lb
8.82 in. / 224 mm 7.2 in. / 183 mm7.2 in. / 183 mm
9.96 in. / 253 mm
10 in. / 254 mm
23.2 in. / 590 mm
6.67 in. / 169.5 mm
4.49 in. / 114 mm
;"3'(*%P-%%H"84.%Q"5*8#"&8#
7. Mount the Fairlead centered on the Winch
to guide the Rope onto the Winch drum.
8. Install the Fairlead using hardware specified
on the specification chart. Tighten fasteners
to the following torque values:
Fairlead mounting fasteners 53 – 57 ft-lb
10 in. / 254 mm
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Page 8 ;&(%$*4.8"4,7%<'*#$"&8#=%/7*,#*%4,77%>?@@@?@AA?BCDC1 Item 56385
GP;6ER SL6KPETSU VPTUE6UPUF6G6EWL
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1. Engage the clutch on Winch.
2. Disconnect the vehicle battery
cables, negative terminal first.
3. Disconnect the Ground Cable and Small Black
Wire from terminal on rear of Winch. Make
sure the Small Black Wire that connects to the
Control Box is disconnected and hanging freely.
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4. Remove the Terminal Cover by unscrewing two
M4 x 16 Screws holding it in place. Remove
the six Motor Terminal Nuts and three
Copper Plates. Retain all the hardware.
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M4 x 16
G4(*)
5. Remove four M6 x 25 Screws holding the Control
Box in place and gently lift it off of the Winch.
M6 x 25
G4(*) F&8$(&7%
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6. Attach the Control Box Baseplate to the Control Box
using the four M6 x 25 Screws removed in step 5.
M6 x 25
G4(*) F&8$(&7%
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Y&_%
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7. Install the three Extended Copper Screws
to the terminal on the motor. Mount the
Terminal Box on the Winch using two M4 x 12
screws. Do not overtighten screws.
M4 x 12
G4(*)
E*(5"8,7%
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F&//*(%
G4(*)
Page 9;&(%$*4.8"4,7%<'*#$"&8#=%/7*,#*%4,77%>?@@@?@AA?BCDC1Item 56385
GP;6ERSL6KPETSUVPTUE6UPUF6 G6EWL
8. Connect three Power Cables (Control Box
Relocation Kit) to the Extended Copper
Screws on motor terminal using three of the
Motor Terminal Nuts removed in step 4.
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9. Install the Terminal Box Cover on the Terminal
Box using three M4.8 x16 Self-Tapping
Screws. Do not overtighten screws.
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M4.8 x 16
G4(*)
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10. Connect three Power Cables (control box
relocation kit) to the Control Box using remaining
three Motor Terminal Nuts removed in step 4.
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black
red
yellow
11. Use the Small Black Wire Connector and
Small Black Wire Extension to lengthen
the Small Black Wire from the Control Box.
Reconnect the Ground Cable and Small Black
Wire to the backside of the Winch motor.
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12. Install the four decorative M6 x12
Screws onto the Winch.
M6 x 12
G4(*)
13. Place the Control Box on a solid mounting
surface in a suitable place near enough to the
Winch to allow the cables to be routed properly.
14. Verify that the installation surface has no
hidden components or structural pieces
that will be damaged before drilling.
15. Secure the Control Box assembly in place
with Baseplate mounting hardware.
Page 10 ;&(%$*4.8"4,7%<'*#$"&8#=%/7*,#*%4,77%>?@@@?@AA?BCDC1 Item 56385
GP;6ER SL6KPETSU VPTUE6UPUF6G6EWL
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Only use a 12 V automotive (or equivalent) battery, in good condition.
1. Plan a route for the wiring from the point of the
vehicle where the Winch will be mounted, or
used, to the battery. This route must be secure,
out of the way of moving parts, road debris, or
any possibility of being damaged by operation or
maintenance of the vehicle. For example, you
may wish to route the wires under the vehicle,
attaching it to the frame using suitable fasteners.
HPKUTUXb%%ES%LK6!6UE%G6KTSWG%TUdWKR- Do
not attach the wires to the exhaust system, drive
shaft, emergency brake cable, fuel line, or any other
components which may create damage to the wiring
through heat or motion, or create a fire hazard.
2. If you drill through the bumper or any part
of the body to route the wires, be sure
to install a rubber grommet in the hole to
prevent fraying of the wires at that point.
3. Route the Cables from the Winch to the battery,
following the precautions discussed above.
Refer to Figure C.
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4. Attach the 12" 2AWG Disconnect Switch Cable
to the positive terminal on the battery.
5. Attach the 12" 2AWG Cable from the battery
to either terminal on the Disconnect Switch.
6. Attach the red Battery Cable from the Winch to
the remaining terminal on the Disconnect Switch.
7. Attach the black Ground Cable and the Small Black
Wire to the terminal at the rear of the Winch.
8. Attach the black Ground Cable from the Winch
directly to the negative terminal of the battery.
9. Lift the Socket Cover exposing the Remote Control
socket and Wireless Receiver Switch. Connect
the Remote Control Cable to the socket and the
Remote for wired remote control. For wireless
control do not use the Remote Control Cable and
turn on the Wireless Receiver Switch. Refer to
Remote Control Instructions on page 12.
10. Turn on the Disconnect Switch and operate the
remote controls briefly to test Winch function
and drum rotation direction. If operation is
reversed, the Battery Cables may be connected
backwards. Correct any such issue before use.
TU
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11. Disconnect and turn off the Remote
Control when not in use.
12. Turn off the Disconnect Switch when the
Winch is not in use or when the vehicle
has returned to on-highway operation.
Este manual sirve para los siguientes modelos
1
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