Handicare 2000 SIMPLICITY Manual de usuario

000411.1003

HANDICARE

2000 SIMPLICITY / STYLE

INSTALLATION MANUAL • INSTALLATIEHANDLEIDING • INSTALLATIONSANLEITUNG

MANUEL D’INSTALLATION • MANUAL DE INSTALACIÓN • MANUALE DI INSTALLAZIONE

2 HANDICARE 2000 SIMPLICITY / STYLE INSTALLATION MANUAL

Pre-installation check list

1 Check that all of the required components

are available.

aTrack Drawing fSeat

bTrack gFitting kit

cStanchions hFootplate

dFeet accessories kit

ePower pack

Note: Before assembly you must ensure

that all of the required track is to the correct

speciﬁcation, the stanchions supplied are the

correct length, the correct number have been

supplied and the corresponding number of

feet are available. In order to do this you need

to cross reference the items supplied to the

drawing supplied. Please refer to Appendix 4

for further details.

2 Installation tools required

Handicare 2000 Simplicity /

Style installation manual

Issue No of this manual is 0416-1

ORIGINAL LANGUAGE ENGLISH

• Loading toggle

• Loading bars

• Shorting links

• 8mm Spanner

• 13mm Spanner

• 17mm Spanner

• No. 2 Pozidrive

• No. 3 Pozidrive

• Nylon electricians

pull through – at

least the length of

the track

• Track Lubricant:

HTEP grease

(food safe grease)

• 2.5mm Allen key

• 3mm Allen key

• 4mm Allen key

• 5mm Allen key

• 6mm Allen key

(ball ended)

• Superglue

(inside track only)

• Torque wrench

•

/2" in-hex socket

driver – 8 x 120

•

/2" Racheting

socket wrench

• 2 x 250 mm socket

extension bar

• 1 x 125mm socket

extension bar

• T30 Torx driver

• 13mm podger

spanner

•

3/8" Sliding

‘T’ Bar

Note: The installation engineer must check

with Handicare for the latest installation

manual issue number.

ENGLISH

722

507

127

Back to Knee

line of travel

Remove Handrail

WARNING!

Less than 100mm

bulkhead clearance.

Modifications may

be required.

WARNING!

Less than 50mm

knee clearance.

Modifications may

be required.

Style Seat Applied

DueTo Knee Clearance

Riser

Height

Left

Riser

Height

Right

1199 198

2202 199

3200 202

4196 197

5199 197

6194 197

7199 198

8199 197

9197 198

10 201196

11 200197

12 195208

13 197192

14 200200

USER DETAILS

Standing Ht:

1650

Seated Ht:

840

Back To Knee:

580

Seat Height:

485

DRAWING NUMBER:

CONTRACT / CUSTOMER

DRAWN:

DATE:

This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of HANDICARE LTD.

and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.

rtc-91602

Kamaldeep.Bilkhu

18/03/15

Companion Stairlifts

REV

COMMENTS

DATE

REFERENCE

SMITH56033

PG NUMBER:

Hand of Rail:

Rail Colour:

DRAWING NUMBER:

Light Grey -

RIGHT

rtc-91602

Track Bolts:

Fitting Kit

Joining plugs:

Additional Charge Points

(section/ by stanchion)

Charge Points:

Standard

End Stops:

MK2

Magnets

Hand Sets:

Number needed:

Stanchion Feet

Standard:

Lower:

Fan:

Wall Brackets

Heavy Duty Kit:

Wire needed (m):

Wood Screws for feet:

Stanchion bolts:

Located on:

Seat Type:

2000 STYLE

Build parts/ track format

checked

By:

Swivel Bracket:

Brace Bar

UnderFloor Lower

UnderFloor Standard

Parts for Build

Product type:

RTC-2000

DO NOT SCALE

ALL DIMENSIONS IN MM UNLESS OTHERWISE STATED

181920

rtc-91602 TRACK DETAILS

No.

Joins

Teeth

TYPE

LENGTH

No.

RAIL

TOOTH

DISTANCE

LENGTH

TYPE

SETTING HT

GROUND FLOOR

92111 350

B-B

152

1671 10 237 407 615

114

B-X

140

1539 11 297 1067 659

158

X-W

GD R665

12 2 151 1660 658

157

W-B

341 13 352 572 654

153

B-B

HL14.25 R447

14 3 105 1155 648

147

B-X

GI R596

15 416 615

114

X-B

484 16 530 330 541

TOTAL =

5168 17 630 619

118

18 71 718

217

19 821 231 648

147

20 843 473 556

TOTAL =

7281

DRAWING NUMBER:

CONTRACT / CUSTOMER

DRAWN:

Hand of Rail:

Rail Colour:

DATE:

DRAWING NUMBER:

DO NOT SCALE

This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of HANDICARE LTD.

and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.

ALL DIMENSIONS IN MM UNLESS OTHERWISE STATED

rtc-91602

Kamaldeep.Bilkhu

18/03/15

Light Grey -

RIGHT

Companion Stairlifts

rtc-91602

REV

COMMENTS

1st Issue

DATE

Track Bolts:

Fitting Kit

Joining plugs:

Additional Charge Points

(section/ by stanchion)

Charge Points:

Standard

End Stops:

MK2

Magnets

Hand Sets:

Number needed:

Stanchion Feet

Standard:

Lower:

Fan:

Wall Brackets

Heavy Duty Kit:

Wire needed (m):

Wood Screws for feet:

Stanchion bolts:

Located on:

Seat Type:

2000 STYLE

REFERENCE

SMITH56033

PG NUMBER:

Build parts/ track format

checked

By:

Swivel Bracket:

Brace Bar

UnderFloor Lower

UnderFloor Standard

Parts for Build

Product type:

RTC-2000

BY:

Track Checked

Date:

BY:

Track Assembled

Marked + Checked M/C SHOP

MARKED FOR WELD

Figure 1

HANDICARE 2000 SIMPLICITY / STYLE INSTALLATION MANUAL 3

Track assembly

1 Study the drawing provided.

This will be similar to the one

shown below (Figure 1).

See Appendix 4 for a larger

version of this example.

Items required:

• Track drawing

• Fitting kit

• Track

• Feet

• Stanchions

• Red cable

• Quantity of cable ties – 142

x 3.2mm and 300 x 4.8mm

Track assembly

Tools required:

• 6mm Allen key

• 17mm Spanner

• Nylon electricians pull through

•

/2" in-hex socket driver – 8 x 120

•

/2" Racheting socket wrench

• 2 x 250 mm socket extension bar

• 1 x 125mm socket extension bar

• T30 Torx driver

• 13mm podger spanner

• 3/8" sliding ‘T’ bar

Figure 2

Figure 3

4 HANDICARE 2000 SIMPLICITY / STYLE INSTALLATION MANUAL

Track assembly

Internal curve tracks

An inside curve track is one that runs around the

shortest side of the staircase such that the track

bends away from you when you look at the stairs.

An example of an inside curve track can be seen in

Appendix 5.

The installation of an inside curve and outside curve

track is identical until very near to completion of the

installation. The additional steps that are required are

featured in the corresponding part of the installation

manual (page 17).

Hinge track installations

A hinge track is a folding section of track that can be

moved away from the bottom of the stairs so that it

does not cause an obstruction or hazard.

Note: See Appendix 3 for hinge track settings.

1The hinge track section must be installed before

the rest of the track.

aPosition the hinge track section in to the feet

with the back of each foot 60 mm from the

stringer or line of any obstruction, e.g. window

sill (Figure 2).

bRelease the motor by pressing on the motor

release to allow the arm of the hinge to be

moved.

cLower the arm and position the hinge on

the treads correctly so that the track reaches

the ﬂoor.

dThe grey wire with a bullet connector must

be connected to all of the communication

contacts on the top track. In order to achieve

this connection you should:

iPull some grey cable from the hinge to the

ﬁrst comms contact in the TOP tube.

ii In the BOTTOM tube pull a red and a

grey cable from the ﬁrst +ve charge contact

to the top of the stairs (Figure 3). The

connection of these will be covered in the

Track Electrical Connection section.

ENGLISH

22 2324 25 26

1211109

General Table

rtc-89955 TRACK DETAILS

No.

Joins

Teeth

TYPE

LENGTH

No.

RAIL

TOOTH

DISTANCE

LENGTH

TYPE

SETTING

GROUND FLOOR

16 21 11 395

B-W

308 17 224 264 470

149

W-W

HR17

R159

18 44 649

127

W-X

GI R596

19 526 286 693

171

X-C

484 20 65 55 697

175

C-W

110 21 741 708

186

W-W

HR54

R223

22 916 176 649

127

W-X

GD R665

23 973 803 661

139

X-C

158

1737 24 9 129 1418 662

140

C-X

132 25 12 666 709

187

X-W

GI R596

26 12 48 528 884

W-W

770 27 14 15 685

163

W-W

HR54

R223

28 15 14 154 620

W-X

GD R665

TOTAL =

8482

X-B

165

TOTAL =

6377

DRAWING NUMBER:

CONTRACT / CUSTOMER

DRAWN:

DATE:

DO NOT SCALE

This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of HANDICARE LTD.

and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.

ALL DIMENSIONS IN MM UNLESS OTHERWISE STATED

rtc-89955

mark.staniland

26/01/15

Handicare Stairlifts Ltd

REV

COMMENTS

DATE

REFERENCE

R&D Position 5

PG NUMBER:

30122

BY:

Track Checked

Date:

BY:

Track Assembled

Marked + Checked M/C SHOP

MARKED FOR WELD

1st Issue

Hand of Rail :

Rail Colour :

DRAWING NUMBER:

Light Grey

RIGHT

rtc-89955

Track Bolts :

Fitting Kit

Joining plugs :

Additional Charge Points

(section/ by stanchion)

Charge Points :

Standard

End Stops :

MK2

Magnets :

Hand Sets :

N/A

Number needed :

Stanchion Feet

Standard :

Lower :

Fan :

Wall Brackets :

Heavy Duty Kit :

Wire needed (m) :

Wood Screws for feet :

Stanchion bolts :

Located on :

19,20,21

27,28

Located on :

Seat Type :

Track Only

Build parts/ track format

checked

By:

Swivel Bracket :

Brace Bar :

UnderFloor Lower :

UnderFloor Standard :

Parts for Build

Product type:

RTC-2000

Figure 5

Figure 4

HANDICARE 2000 SIMPLICITY / STYLE INSTALLATION MANUAL 5

Track assembly

eFollow the normal track installation procedure

from step 2 to complete the installation.

fOnce the track installation is complete cut

any excess threaded rod protruding from

the top of the foot to prevent it stopping

the lift early.

Note: If the top communications contacts are

not connected to the hinge section the lift will

not work.

2In the drawing shown in Appendix 1 the ﬁrst

section is actually a straight section with a

gradient decrease section manufactured as a

single piece of track. The straight section (2)

has 152 teeth (152 S) and it is 1671mm long.

The gradient decrease section (4) has 28 teeth

(28 GD R665) and it is bent on a 665mm

radius. The protective packaging that the track

is delivered in will be marked to indicate the

track section or sections that it contains and

whether or not it is a top track or bottom track

section (Figure 4).

Note: Do not remove the blue rack protection

cover at this stage.

Stanchion information

1The drawing shown in Figure 5 has a table

which shows the length of the stanchion that

has to be inserted at each position. There are

four different types of stanchion which will

be adjusted to the correct height. To ease

identiﬁcation these have been labelled with

a letter, A,B,C or D.

2Each stanchion can be adjusted to the

required height using the ‘setting height’ guide.

3Grease the stanchion lugs as you go.

No. – The foot number.

Rail – The section of rail that the stanchion

ﬁxes to.

Tooth – The corresponding tooth on the

section of track that the stanchion should

be positioned.

Distance – The distance of the track joint

that the stanchion is positioned.

Length – The length of the stanchion.

Type – The type of stanchion required.

There are four versions.

Setting height – using the size guide

provided on each stanchion. This is the

size that the stanchion needs to be set too.

Figure 6

Figure 7

Track assembly

6 HANDICARE 2000 SIMPLICITY / STYLE INSTALLATION MANUAL

Installing the stanchions/track

Note: Hand ratchet the bolts – do not use

power tools.

Stanchion lock bolt

M10 x 50

socket cap

head screw

45Nm

Stanchion/rail bolt

M10 x 55

button head

screw

15Nm

Rail Joint bolt M8 x 55 25Nm

Rail bolts at the end

of the track – x 2

(with plastic cap)

M10 x 55

button head

screws

10Nm

First section

1 Set the furthest bottom stanchion at the

correct height. (Example:- Stanchion 16 –

Type A – Setting height = 74mm

2Set the last section before the ﬁrst joint to the

correct height (Figure 6). Tighten the lock

bolt to 45Nm (Figure 7).

3Attach the top rail on to the two stanchions.

Use stanchion/rail bolts supplied (Figure 8).

Note: See note for speciﬁed torques.

4Attach the bottom rail.

5Fasten the feet down to provide additional

stability for the rest of track.

Second section

1 Set the next stanchion at the correct height

ready for the second section of rail. This

needs to be placed just before the joint.

2Add the next sections of rail. Top section

ﬁrst and then the bottom section. Use a

podger spanner tool to help ease the two

sections of rail together (Figure 9).

3Set the next stanchion at the correct

height two down from the previous one

nearest the joint.

ENGLISH

Figure 11

Figure 9

Figure 8

Figure 10

Track assembly

HANDICARE 2000 SIMPLICITY / STYLE INSTALLATION MANUAL 7

Third section

1 Set the next stanchion one down from

the last stanchion at the top of the stairs.

2Add the top rail section.

3Set the next stanchion from the one above.

4Add the bottom rail section.

5Install all of the remaining stanchions without

adjusting the height.

6Add all of the track bolts. These should

be hand-tightened to a torque of 25Nm

(Figure 10).

7Check all stanchion heights and tighten the

stanchions (Figure 11).

Note: For multi-ﬂight stairs push cable

through each separate section of rail.

8Fasten some of the screws to the stanchion

feet, typically two per metre, to hold the

rail captive, allowing the power pack to be

installed and checked.

Note: Care must be taken to ensure the rail

is secure enough to carry out the installation

and checks; add more screws if required.

Track electrical connections

8 HANDICARE 2000 SIMPLICITY / STYLE INSTALLATION MANUAL

Track electrical connections

Items required: Tools required:

• Track drawing • 6mm Allen key

• Fitting kit • 3mm Allen key

• Track • 2.5mm Allen key

• Feet • 13mm Spanner

• Stanchions

1Use the pull through that you ﬁtted inside the

track to pull the red cable through the track

(Figure 12).

2Decide if the power supply will be installed at

the top or bottom of the staircase.

3Remove the end caps from the bottom track

at the top and bottom of the stairs (Figure 13).

4Connect the positive charge contact to the

cable that you pulled through the track at

the top and bottom of the stairs using the

supplied terminal blocks.

Hinge track installations

Each stanchion next to a charge comms contact

should be drilled (Figure 14). For the ﬁrst

occurrence of charge comms contacts you must:

aConnect the grey cable from the hinge

track to the grey cable that you have pulled

through the top track.

bInsulate this connection and push it through

the hole in the front of the track.

cFeed the grey cable from behind the

comms contact out of the track and into the

stanchion and out of the top of the stanchion.

dConnect the comms contact to the grey wire

in the top track using a connector block.

eConnect some more grey cable to this

connector block and feed it into the

stanchion and out of the top of the stanchion.

fInsulate the connector block behind the

comms contact and then push it into

the track.

gConnect the two grey cables that are

protruding from the top of the stanchion

with a connector block, insulate and then

push in to the top of the stanchion.

For every further intermediate comms contact:

aPull the grey wire out of the bottom track

behind the charge contact.

bSplice a length of grey cable from this and

feed it in to the stanchion and out of the

top of the stanchion.

cFeed the grey wire from the comms contact

in to the stanchion and out of the top of the

stanchion.

dConnect the two grey cables that are

protruding from the top of the stanchion

with a connector block, insulate and then

push in to the top of the stanchion.

For the top comms contact:

aPull the grey wire out of the bottom track

behind the charge contact.

bFeed the grey wire into the stanchion and

out of the top of the stanchion.

cFeed the grey wire from the comms contact

into the stanchion and out of the top of the

stanchion.

dConnect the two grey cables that are

protruding from the top of the stanchion

with a connector block, insulate and then

push in to the top of the stanchion.

5At the end of the track that you will be

connecting the power supply to continue

the installation as follows:

aRemove top or bottom stanchion from rail.

bRemove the paint from the stanchion and

rail (Figures 15 and 16).

cInsert the negative charge connection ring

terminal between the bottom stanchion

lug and bottom rail section (Figure 17).

Insert stanchion bolt to hold in place.

ENGLISH

Figure 12

Figure 13

Figure 14

Figure 15

Figure 16

Figure 17

Track electrical connections

HANDICARE 2000 SIMPLICITY / STYLE INSTALLATION MANUAL 9

Figure 18

Figure 19

Figure 20

Track electrical connections

10 HANDICARE 2000 SIMPLICITY / STYLE INSTALLATION MANUAL

dFeed the grey negative charge connection

loom into the large hole at the rear of the

track section. Feed this wire through to the

end of the rail section. (Figure 18).

eFeed the power supply cable through the

same hole to the end of the rail section

(Figure 19).

fPlace a cable tie around the power supply

cable (Figure 20).

gPull the power supply cable tight at the

rear of the rail section. Using a cable tie,

attached the power supply cable to the

stanchion lug (Figure 21).

hUsing two cable ties, securely fasten the

power supply cable to the back of the

stanchion as shown in (Figure 22)

iConnect the power supply cable and

negative charge connection loom to the

two-connector block (Figure 23).

jWrap the two red charge contact wires

together and feed this into the two-way

connector block (Figure 24).

kFeed all of the wires into the end of the rail

section (Figure 25).

lReplace the stanchion bolt (Figure 26).

mReplace the end cap at the BOTTOM

OF THE STAIRS ONLY (Figure 26).

6Fit the remaining bolts in to the top and

bottom track sections for the ﬁrst and last

stanchion.

7Fit the power supply to the wall using the

supplied bracket.

8Terminate the power supply to the available

AC supply.

Note: All mains wiring must comply with the

local standards in force at the time of installation.

Do not ﬁx the power supply to the stringer.

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