Hakko Electronics 394-01 Manual de usuario

Vacuum pick-up tool

•

Battery-powered suction pick-up tool with built-in vacuum pump

•

Max. pick-up suction capacity is 120gf

•

Antistatic material is used

Model No. 394-01

Power supply Two size AAA batteries

Pad Conductive silicone rubber

Battery life Approx. 30,000suction (with alkaline batteries)

Suction capacity

120gf (with padΦ10mm)

Dimensions 130(W)×29(H)×22(D)mm

Weight 43g

* Weight (w/o batteries, nozzle, pad)

Service life of battery

Pickup repetition limit

1 Continuous pickup time

Approx, 30,000 pickup times

( With alkaline batteries ) Approx, 15 hours

1. 26 mm x 26 mm QFP is pickup for 2 seconds using a 10 mm dia pad and

then released for 1 second. This cycle is repeated cominuously unit the QFP is

no longer picked up.

2. This is the time perlod from the moment 26 mm x 26 mm QFP starts being

pickup using a 10 mm dia pad to the moment the QFP drops.

Name Contents Accessories

HAKKO 394 Unit Bent Nozzle/1.1mm(with stopper)

Pad/5 mm

Pad/10 mm AAA alkaline battery

Cordless suction pick-up tool

Ultra-

compact high powered pump eliminates need for a power cord and an air

tube.

Continuous suction allows easy handling of objects.

Soft touch switch

Pen-type body is easy to fit into your hand.

Utilizes antistatic material

Nozzle with a stopper

· The stopper prevents the nozzle nib from shootin

g through the pad, damaging

components, and causing suction failures.

Intended works

Semiconductor-related works

Pick-up of SMDs

Surface mount PCB assembly

Conveyance of ICs

The pick-up tool is designed to suck up micro components used for PCBs,

etc. and not to absorb dust. If used to absorb dust, it may become inoperable

due to the clogging of filters mounted inside.

Specifications of pad

Material Electrically conductive silicone rubber

Heatproof

temperature Approximately 150°C

Resistance value 10

Ωto 10

Ω

Indication of pad

replacement When any crack or tear is found during a visual check,

or objects cannot be sucked up effeciently

Nozzle Single Use

Nozzle

Part Name/Descripation

Shape Stamped*

Applications

No.

A1164

Bent nozzle /0.4mm

(OD 0.7mm)

22 Chip resistors, other

tiny components

A1198

Bent nozzle

/0.26mm

(OD 0.5mm)

25 Usable for 0603

chip

*Only these 2 shapes are avilable for single use.

Use Nozzle with Pad

Nozzle

Part No. A1165 A1486

Name/

Description Bent nozzle /1.1mm Straight nozzle /1.1mm

Outside

Diameter 1.65mm 1.65mm

Figure

+ + + +

Pad

Part No. A1166

A1312

A1167

A1311

A1166

A1312

A1167

A1311

Name/

Description Pad

/o3 Pad

/o5 Pad

/o7 Pad

/o10 Pad

/o3 Pad

/o5 Pad

/o7 Pad

/o10

Figure

Pick-up

Performance 6g 40g 80g 120g 6g 40g 80g 120g

Set Examples

(using 392 as

an example)

*The pick-up performance shown above slightly differs depending on the

surface of the object.

With the bent nozzle accessory, 0603-size components can be suctioned.

0603-sized chip resistors are extreme micro-

components that are often incorporated into

devices such as mobile phones.

If they are manually picked up with tweezers, it

requires high-precision manual dexterity so that

they will not be flicked and lost.

For the HAKKO 394, a very fine bent nozzle with

0.26mm hole diameter (A1198) which can be

used for 0603-sized components is available. The

nozzle ensures safe pick-up operation in

continuous suction mode.

With the best suited pad selectable from a wide variety of pads, delicate bulb-shaped

components can be safely picked up

Four types of pads in sizes of φ3, φ5, φ7

and φ10 respectively are available for

HAKKO 394.

Suction pick up can be continuously and

easily performed only by matching the pad

to the size of the suction object.

Also, the stopper function of the HAKKO

394, which is enabled when a pad is used,

prevents the suction object from being

damaged.

Part No.

Name Specifications

A1165 Bent nozzle w/ stopper, Φ1.1mm

A1312 Pad Φ5mm

A1311 Pad Φ10mm

A1164 Bent nozzle Φ0.4mm

A1198 Bent nozzle Φ0.26mm

A1486 Straight nozzle

w/ stopper, Φ1.1mm

A1166 Pad Φ3mm

A1167 Pad Φ7mm

B2690 Joint w/ filter

B2692 Silicone tube w/ filter

HAKKO 394 Names of Parts & Overhaul Procedure

Names of Parts

Overhaul procedure

If the battery is running low, the suction force will decrease.

Replace the batteries with new ones and then check that the suction force is sufficient.

If the suction force is not recovered even after replacement of batteries, overhaul the unit

according to the following procedures.

1. Remove the bent nozzle and pad. (Refer to Photo 1.)

2. Check the hose and pad for cracks, breaks, etc.

•

If a crack, break, etc. are observed in the pad: Replace the pad with a new one.

HAKKO 394 Replacement Parts

3. Remove the battery case lid to remove the batteries and then loosen

the 3 screws to open the handle. (Refer to Photo 2.)

4. Remove the joint and silicon tube from the pump. (Refer to Photo 3.)

5. Remove the filters from the silicon tube and the joint and remove dirt

and dust with an air blower, etc..

In addition, clean the inside of the joint and silicon tube.

•

If cracks, breaks, etc. are observed in the joint or silicon tube: Replace the joint and

silicon tube with new ones.

HAKKO 394 Replacement Parts

6. Replace the cleaned filters into the joint and silicon tube.

Insert the filters so that they are positioned in the centers of the joint and silicon tube.

(Refer to Photos 6, 7 and 8.)

When inserting the filter into the joint and silicon tube, be careful not to crush the filter.

(Refer to Photos 7 and 8.)

7. Press-fit the silicon tube fully into the joint and pump to the end. (Refer

to Photos 9 and 10.)

8. Install the joint and silicon tube into the handle. (Refer to Photos 11

and 12.)

9. Close the handle and tighten the 3 screws. (Refer to Photo 2.)

•

Install batteries in the handle and close the battery case lid.

•

Attach the bent nozzle and pad. (Refer to Photo 1.)

If the suction force is not recovered even after overhauling, it can be assumed that the pump

has deteriorated. In this case, it is recommended to send the unit in for repair.

Send it to the place of purchase for repair.

*We recommend that you should make sure that no abnormalities are found in the wrist

strap before sending it in for repair.

*Clearly stipulate “repair only” or “repair and calibration” when sending it in for

repair.

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