H.E. Anderson Ratio Feeder J+ Advanced Series Manual de usuario

Ratio Feeder®

Series J+ Advanced Pumper Controller

GETTING TECHNICAL ASSISTANCE

The H.E. Anderson Company is dedicated to assisting our customers ith installation and use of our

products. Our technical staff are available each eekday from 8:30am to 4:30pm central time. You may

call us toll free at 1-800-331-9620 from any here in the U.S.A.. and Canada. If no one is available, e

ill promptly return your call.

Be ore you call, e suggest that you revie this manual. You may find the ans er to your question here.

But even if you do not, revie ing the manual ill help us to help you.

There is some in ormation you should have available hen you call. You should kno the soft are

version and serial number of your control unit. Also, you should note the number of pumpers of each type,

and their model numbers. We may not need all this information, but having it available at the start can

some times save a lot of time and trouble for you. You may record the information on the information page

belo for convenient reference.

If you need an additional o ners manual for any H.E. Anderson Company product, please visit our

ebsite at http://heanderson.com/manuals.php

UNPACKING

Please open and inspect

your package upon receipt.

Your package as packed

ith great care and all the

necessary packing materials

to arrive to you undamaged.

If you do find an item that is

broken or damaged, you

must contact the delivering

carrier to report the claim.

Figure 1

J Plus Controller

J+ Advanced In ormation Summary

Summary of installation steps:

1. Decide here to place all system components. Consult component specific HEA manuals for individual

components (J Controller, Water Meter, Manifold, Pump Heads Blend Tank).

2. Install and leak check all plumbing including the manifold supply, ater meter, injection point fittings

and blend tank.

3. Install the manifold and pump heads.

4. Mount controller and make connections bet een the controller, ater meter and manifold(s).

5. Po er on and configure J controller.

This manual covers steps 4 and 5 and assumes steps 1-3 are complete. Consult the J Series Installation

Guidelines (http:// .heanderson.com/Install-Guidelines.pdf) and individual component manuals for prior

steps.

Do all iring before connecting po er. Use a surge suppressor on the incoming AC po er line. Plug in the

po er cord and atch the LCD display. If it does not come on, unplug the po er and check the iring.

This unit as ordered ith the follo ing capacities or settings:

MODEL NO. _____________ SERIAL NO. ______________

Customer Requested _____ Default _____

Soft are Version ____________

K Factor [Pulses per Gallon]____________

Maximum Flo ____________

Pumper Models:

PUMPER #1________

PUMPER #2________

PUMPER #3________

PUMPER #4________

PUMPER #5________

PUMPER #6________

PUMPER #7________

PUMPER #8________

GPS=Gallons Per Stroke

GPS #1________

GPS #2________

GPS #3________

GPS #4________

GPS #5________

GPS #6________

GPS #7________

GPS #8________

Once settings have been properly entered into the controller, the ratios for each output can be vie ed

on the controller’s display. To manually calculate the injection ratio for each pumper use the formulas

belo . With the above settings, pumpers ill have the follo ing chemical to ater feed ratio capacities (At

dial setting 10).

BASE #1 = (GPS #1 x N) ÷ 80 = _______ N=3785(gal.)

H8 1:______ (BASE #1) H4, P4 1:______ (BASE #1 x 2)

H2, P2 1:______ (BASE #1 x 4) H1, P1, A10 1:______ (BASE #1 x 8)

A3 1:______ (BASE #1 x 26.7)

BASE #2 = (GPS #2 x N) ÷ 80 = _______

H8 1:______ (BASE #1) H4, P4 1:______ (BASE #1 x 2)

H2, P2 1:______ (BASE #1 x 4) H1, P1, A10 1:______ (BASE #1 x 8)

A3 1:______ (BASE #1 x 26.7)

BASE #3 = (GPS #3 x N) ÷ 80 = _______

H8 1:______ (BASE #1) H4, P4 1:______ (BASE #1 x 2)

H2, P2 1:______ (BASE #1 x 4) H1, P1, A10 1:______ (BASE #1 x 8)

A3 1:______ (BASE #1 x 26.7)

BASE #4 = (GPS #4 x N) ÷ 80 = _______

H8 1:______ (BASE #1) H4, P4 1:______ (BASE #1 x 2)

H2, P2 1:______ (BASE #1 x 4) H1, P1, A10 1:______ (BASE #1 x 8)

A3 1:______ (BASE #1 x 26.7)

If more than one pumper is used to pump the same chemical, divide the ratio (BASE) by the number

of pumpers used for that chemical. The J+ Advanced can operate up to 8 manifolds. Repeat the above

formulas for BASE #5,6,7 and 8 if in use.

Mounting

Ensure the installation location has all the follo ing:

●Allo easy access to front panel

●Must have access to 120 VAC po er outlet.

●Close proximity to other injector components.

●Protect from direct spray

Mount the controller using the 4 metal tabs on the back of the controller enclosure.

Electrical Connections

Legend:

1. External communication connector (see modbus manual)

2. Water meter connector

3. Output connector (1 through 8)

4. Ground connectors

5. Output Type Selector (Jumper 2-9) CAN DAMAGE EQUIPMENT IF SET INCORRECTLY

6. Flo meter Voltage (Jumper 1) DO NOT ADJUST WITHOUT CONSULTING FACTORY

7. Modbus Terminator (Jumper 10) (see modbus manual)

8. Po er connector

Complete the follo ing steps to connect the control box to the required components:

1. Ensure the J+ Advanced controller is NOT connected to electricity.

2. Open the enclosure by releasing the t o latched on the right side of the controller.

Illustration 1: Output Board

WARNING! Connecting the flow sensor incorrectly can damage the flow sensor

electronics.

3. Connect the ater meter by running the ater meter cable through the proper strain relief

connector. The terminals on the flo sensor terminal block are labeled 1, 2, & 3, both on the

terminal board and on the sensor cable. Match the ‘1’, ‘2’ and ‘3’ on the cable to the

corresponding numbers on the terminal marked ‘FLOW’ inside the box. Use a small scre driver

to tighten the connections on the terminal block. If you need a longer cable, use the color coding

to be sure that these connections are correct.

4. The valve output cables should already be connected to the output terminals. If they are not or

more output cables are being added, feed the cables through the appropriate strain relief bushing

on the bottom of the box, then connect the ires up to the proper output terminal number.

◦For Anderson Pilot Valve Manifolds, match the ‘1’, ‘2’ and ‘3’ on the output cable to the

corresponding numbers on the connector.

◦For Solenoid Pumps, match the ‘2’ on the solenoid pump cable to the ‘2’ on the output

terminal block and connect the ire labeled ‘GND’ to one of the 3 positions on the ‘GND’

terminal block. Refer to Illustration 3 for more information.

◦For existing Anderson pilot valve output cables ith only 2 conductors, connect one ire to

position 1 of an output connector and connect the other ire to position 2 of the same output

connector. The order does not matter.

Note: The J+ Advanced controller is only compatible ith 12VDC coils on pilot valves and

manifolds. If the J+ Advanced is being used ith an existing pilot valve or manifold, ensure

the coil is 12VDC or purchase a 12VDC coil (Part #18332) to convert the pilot valve.

Illustration 2: Entrance Connectors

WARNING! Incorrect jumper settings can damage the damage the connected pump

or valve.

5. Each output can be set using the jumpers to control either a traditional Anderson manifold pilot

valve or a solenoid pump.

◦Upper position for Anderson Pilot Valve Manifolds

◦Lo er position for Solenoid Pumps

Ensure the jumper positions are set properly. Check each output jumper to make sure the

position matches the type of device connected to the output.

Illustration 3: Wire Connections

Illustration 4: Jumper Positions

Powering Up The Unit

Plug the controller A surge suppressor/uninterrupted po er supply should be used to po er the controller.

When po er is applied to the unit, the display ill flash and then it ill display:

“Anderson Injectors

J+ Advanced

Version Number

Date”

for a short time as it initializes and ill then start displaying the flo (or OFF if there is no flo , or meter

connected to it), maximum theoretical flo limit for the current settings, and the gallons totalizer value. If

the above message is not displayed then unplug the box immediately and consult the factory for further

instructions.

Setting Up the Controller

The controller must be configured in order to ork properly. Controllers ordered ith a

meter from the factory should be properly configured on delivery. Ho ever, settings should

be double checked for correct configuration.

Make sure the follo ing parameters have been programmed correctly into the controller:

•k Factor

•Active manifolds (outputs)

•Gallons per Stroke for each outputs

•Output mode for each output

•Feed is enabled for each output

Re er to the included quick start guide below to con irm and change controller

settings.

J+ Advanced Start-Up Guide (Version J8A 3.4, 04/01/1 and later)

Page 1

This guide will lead you through the menus used to display and set system parameters.

If you have ordered your J+ Advanced controller as part of a system which includes a water meter, one or more

manifolds, or solenoid pumps, some of the parameters may already be properly set.

ou can use the ▼ and ▲ keys to navigate the top level menus in normal or reverse order. After a 10 second

period with no key press the display will return to the base display. During this period you can move forward or

reverse through the menu sequence. Pressing the Cancel/Exit key will return to the base display immediately.

Any top level menu item with 'Q' characters at the margins allows operator to press Enter to enter or change a

value or perform the currently displayed function. Pressing Cancel/Exit will exit the screen will return to the base

display.

All numeric entries are right justified as they are entered. Decimal places are fixed, and when entering values

with decimal positions, trailing zeros must be entered.

Numeric values are for illustrative purposes only

Base (default) display and top level menu rotation

The Base Display shows the

instantaneous flow,

maximum flow for full

capacity chemical feed, and

the resettable totalizer.

Additional information and

warning messages may be

displayed on line 4. See

Warning, Error, &

Information Messages

(Display Line 4), Page 4

There are both a resettable and

a non-resettable totalizer.

Pressing Enter twice will

clear the resettable totalizer.

See Turning Individual

Manifold Feed n & ff,

Page 2

See Setting The VPS

(Flow Volume per

Stroke), Page 2

See TOTALIZERS, left

column.

See Priming a Pumper

(Pumphead) or

Solenoid Pump, Page 2

See System

Configuration Sub-

menu, Page 3

ou should have the

software version

number, and release

date handy when calling

the factory for assistance

See Turning Global

Chemical Feed n & ff,

Page 2

Selection Screen Pulsing ScreenPriming Screen

Only active outputs

are displayed Pulse CountPulse Indicator

Enter

Exit

Enter

Time-out

or Exit

Priming sends a sequence of six (6) pulses to the selected manifold. If you have more than one pumper on a

manifold and you do not want to prime them all, you will need to turn off some pumpers with the shut-off valves

located on the manifold. Cancel/Exit will abort the priming sequence after the current stroke. There is a thirty

second period before the controller returns to the base display. During that period you may press Enter to repeat

the sequence or you can press Cancel/Exit to return to the selection screen and select another output.

Priming a Pumper (Pumphead) or Solenoid Pump

J Plus Advanced Start-Up Guide

Page 2

Turning Global Chemical Feed n or ff

Enter switches to alternate state:

FEED IS ON to FEED IS OFF

or FEED IS OFF to FEED IS ON

Cancel

Enter

Exit

Loop until all

active outputs

have been set.

Enter

Turning Individual Manifold Feed n or ff

Enter Enter

Exit

Enter switches to alternate state:

FEED IS ON (FEEDING) to FEED IS OFF (PAUSED)

or FEED IS OFF (PAUSED) to FEED IS ON (FEEDING)

Loop until all

active outputs

have been set.

Enter

Exit

Setting The VPS (Flow Volume per Stroke)

The VPS (Volume Per Stroke) will be displayed as either

Gallons per Stroke or Liters per Stroke according to the setting of

the K Factor Unit (See Page 3)

Both decimal places must be entered, even if zero.

Cancel

Enter Set Value

Enter

If the manifold capacity has been

entered the stroke capacity and

feed ratio at the current setting will

be displayed. Otherwise the line

will show “Capacity Not efined”

J Plus Advanced Start-Up Guide

Configuration Sub-menu

Page 3

Configuration Sub-menu

Top Level Menu, Page1

Enter

This setting is used only when remotely communicating with the controller over a

Modbus link (RTU mode). Otherwise it can be ignored. The The device operates as a

slave. Communications are via RS-485 serial connection operating at 9600 baud. See

the Modbus Addendum for the register description.

ou may enter an optional 4-digit numeric security code to prevent unauthorized access. If

you enter a code, Access beyond the TOTALIZERS display is denied without entering the

security code. Once the screen reverts to the base (default) display the code will have to be

reentered. To set, change, or clear the security code, press Enter and follow the prompts.

Entering ‘0000’ for the code will clear the code and turn off security.

The K Factor value is critical to accurate operation of the system. The K Factor is usually

shown somewhere on the water meter. Enter the K Factor (Pulses Per Gallon/Liter) value.

If you are using fewer than eight outputs setting this value to the maximum number used will

speed navigation through the MANIFOLDS ON/OFF and MANIFOLD RATES screens.

Enter

Cancel

Set Value

See Setting the Pump

Type and Stroke Capacity

for Each utput, Page 4

The K Factor Unit determines what volume unit (gallons or liters) is used for flow rate

display, totalization, and the Volume per Stroke setting. Changing the unit will clear

both the resettable and grand totals and cannot be undone.

Enter

Exit

Enter

Exit

Cancel

Enter Set Value

Enter

Enter Set Value

Enter

Cancel

Page 4

To configure a manifold is a two step process. ou must first set the pump type and then enter the chemical capacity per

stroke. Each output must be selected and configured separately.

1) Press Enter to choose the output number to configure.

2) Follow the screen instructions to set the pump type and Press Enter to set and display the Capacity per Stroke.

3) Press Enter again to set the stroke capacity using the numeric keypad. ou must enter the decimal place, even

if zero. This capacity should be the total combined capacity of all pumpers attached to that output which are pumping

a single chemical and for which you want to display the combined feed ratio when setting the VPS.

4) After setting the values you will be returned to the Output selection screen where you can configure another output.

J Plus Advanced Start-Up Guide

HIGH FLOWS: 1 34

The “HIGH FLOWS” line is shown only when the flow exceeds the Max. Flow shown in line 2. The “Max. Flow” is the

computed flow at which the fastest (lowest VPS value) stroking manifold or Solenoid pump reaches its maximum stroking

rate. Each output has its own maximum flow, determined by its VPS setting. The lowest of these values is displayed on line

2. The output number of each output which exceeds its computed maximum is displayed on line 4. In the display above

outputs 1, 3, & 4 are affected. These outputs are being limited to their maximum stroking rate and therefore are pumping

less than their expected (set) feed rate.

MANIFOLDS UNDEFINED!

The message “MANIFOLDS UNDEFINED!” Is displayed when no manifolds are activated to pump. This occurs if no

outputs are turned or if the outputs which are turned on have a VPS setting of zero. Check the VPS settings (See Setting

The VPS (Flow Volume per Stroke), Page 2) of all attached manifolds and make sure all the manifolds you want to pump

are turned on. This message is not affected by flow.

The totalizer displayed here

is the resettable total.

Warning & Information Messages (Display Line 4)

Setting the Pump Type and Stroke Capacity for Each utput

Enter

Set Value

Enter

Cancel

Enter

Exit

Enter

Cancel

Enter

Exit

Set Type

Enter the value. The decimal must

be entered, even if zero.

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