Guardian Fall Protection 53221 Manual de usuario

Product Name:

Permanent Adjustable Standing Seam Roof Anchor

Instruction Manual

Part #: 53221; 53569

Do not throw away these instructions!

Read and understand these instructions before using equipment!

Introduction 1

Applicable Safety Standards 1

Worker Classifications 1

Safety Information 13

Product Specific Applications 2

Limitations 3 - 4

Components and Specifications 5

Maintenance, Cleaning, and Storage 12

Inspection 12

Installation and Use 5 - 8

Inspection Log 12

Labels 14

Compatible SSMR List 9 - 11

Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com

Introduction

Thank you for purchasing a Guardian

Fall Protection Permanent Adjustable

Standing Seam Roof Anchor. This

manual must be read and understood

in its entirety, and used as part of an

employee training program as

required by OSHA or any applicable

state agency.

This and any other included instructions

must be made available to the user of

the equipment. The user must

understand how to safely and effectively

use the Permanent Adjustable Standing

Seam Roof Anchor, and all fall safety

equipment used in combination with the

Permanent Adjustable Standing Seam

Roof Anchor.

User Information

Date of First Use:

Serial #:

Trainer:

User:

Applicable Safety Standards

When used according to instruction specifications, this product meets or exceeds all applicable OSHA 1926

Subpart M, OSHA 1910, ANSI Z359.18-2017, and ANSI A10.32-2012 standards for fall protection. This product

has been tested in compliance with the requirements of ANSI/ASSE Z359.7. Testing only covers hardware and

does not extend to the anchorage or substrate to which this product is attached. Applicable standards and

regulations depend on the type of work being done, and also might include state-specific regulations. Consult

regulatory agencies for more information on personal fall arrest systems and associated components.

Worker Classifications

CAUTION

Understand the following definitions of those who

work near or who may be exposed to fall hazards.

Qualified Person: A person with an accredited degree or certification, and with extensive experience or

sufficient professional standing, who is considered proficient in planning and reviewing the conformity of fall

protection and rescue systems.

Competent Person: A highly trained and experienced person who is ASSIGNED BY THE EMPLOYER to be

responsible for all elements of a fall safety program, including, but not limited to, its regulation, management,

and application. A person who is proficient in identifying existing and predictable fall hazards, and who has

the authority to stop work in order to eliminate hazards.

Authorized Person: A person who is assigned by their employer to work around or be subject to potential or

existing fall hazards.

It is the responsibility of a Qualified or Competent person to supervise the job site and ensure all

applicable safety regulations are complied with.

Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com

Product Specific Applications

Personal Fall Arrest: Permanent Adjustable Standing Seam Roof Anchor may be used to support

a MAXIMUM 1 PFAS for use in Fall Arrest applications. Structure must withstand loads applied in

the directions permitted by the system of at least 5,000 lbs. Maximum free fall is 6‘, or up to 12’ if

used in combination with equipment explicitly certified for such use. Applicable D-ring: Dorsal.

Restraint: Permanent Adjustable Standing Seam Roof Anchor may be used in Restraint

applications. Restraint systems prevent workers from reaching the leading edge of a fall hazard.

Always account for fully deployed length of lanyard/SRL. Structure must withstand loads applied

in the directions permitted by the system of at least 1,000 lbs. No free fall is permitted. Restraint

systems may only be used on surfaces with slopes up to 4/12 (vertical/horizontal). Applicable

D-rings: Dorsal, Chest, Side, Shoulder.

WARNING

Use of equipment in unintended applications may result in serious

injury or death. Maximum 1 attachment per connection point.

For all applications: worker weight capacity range

(including all clothing, tools, and equipment) is 130-420 lbs.

Work Positioning: Permanent Adjustable Standing Seam Roof Anchor may be used in Work

Positioning applications. Work Positioning systems allow a worker to be supported while in

suspension and work freely with both hands. Structure must withstand loads applied in the

directions permitted by the system of at least 3,000 lbs. Maximum allowable free fall is 2’.

Applicable D-rings: Side.

Rescue/Confined Space: Permanent Adjustable Standing Seam Roof Anchor may be used in

Rescue/Confined Space applications. Rescue systems function to safely recover a worker from a

confined location or after exposed to a fall. There are various configurations of Rescue systems

depending on the type of rescue. Structure must withstand loads applied in the directions

permitted by the system of at least 3,000 lbs. No free fall is permitted. Applicable D-rings: Dorsal,

Chest, Shoulder.

Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com

Limitations

Fall Clearance: There must be sufficient clearance below the anchorage connector to arrest a fall before the

user strikes the ground or any obstruction. When calculating fall clearance, account for a MINIMUM 2’ safety

factor, free fall, deceleration distance, harness stretch, swing fall, and all other applicable factors.

Diagram shown is an example fall clearance calculation ONLY.

Fall clearance calculation shown based on standing

worker falling directly in-line with anchor point.

Always consider potential swing fall and other

hazards when calculating fall clearance.

*Eliminate Swing Fall whenever

possible! If Swing Fall exists,

always account for additional

fall clearance.

1.5’

2’

12’

5’

Anchor Point

at Foot Level

12’ Free Fall

Lanyard

Anchor Point

Level w/Dorsal D-ring

6’ Free Fall

Lanyard

2’

Swing Falls: Prior to installation or use, make considerations for eliminating or minimizing all swing fall

hazards. Swing falls occur when the anchor is not directly above the location where a fall occurs. Always work

as close to in line with the anchor point as possible. Swing falls significantly increase the likelihood of serious

injury or death in the event of a fall.

Ø: Total Working Angle

X: Working Distance

Along Leading Edge

Y: Distance From

Leading Edge

Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com

Compatibility: When making connections with Permanent Adjustable Standing Seam Roof Anchor, eliminate

all possibility of roll-out. Roll-out occurs when interference between a hook and the attachment point causes

the hook gate to unintentionally open and release. All connections must be selected and deemed compatible

with Permanent Adjustable Standing Seam Roof Anchor by a Competent Person. All connector gates must be

self-closing and self-locking, and withstand minimum loads of 3,600 lbs. See the following for examples of

compatible/incompatible connections:

Correct Anchorage Positioning:

This chart details allowable working zones required

to reduce risk of swing falls and improper side loading.

ALWAYS adhere to information specified by chart.

Anchor Distance

From

Leading Edge (Y)

Working Distance

Along Roof Edge

(Either Direction) (X)

Working Angle

From

Perpendicular (Ø)

6’

10’

15’

20’

25’

30’

35’

40’

45’

50’

55’

60’

8’

9’ - 9”

11’ - 7”

13’ - 3”

14’ - 6”

16’

17’ - 2”

18’ - 3”

19’ - 4”

19’ - 10”

21’ - 4”

22’ - 3”

53°

45°

38°

33°

30°

28°

26°

24°

23°

21°

For example, if the anchorage connector is 6’ from the leading

edge (Y), the working distance (X) is 8’ in each direction from

the perpendicular, which translates to a 53° working angle.

Connector

closed and

locked to

D-ring. OK.

Connector

to integral

lanyard.

NO.

Two or more

snap hooks or

carabiners

connected to

each other. NO.

Two connectors

to same

D-ring. NO.

Connector

directly to

horizontal

lifeline. NO.

Connector

directly to

webbing.

NO.

Incompatible

or irregular

application,

which may

increase risk

of roll-out. NO.

Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com

Installation and Use

Components and Specifications

Some assembly of components is necessary prior to installation and use of Permanent Adjustable Standing

Seam Roof Anchor. Always use fasteners, S-5 Clamps, and Set Screws provided by Guardian Fall Protection.

Components are manufactured from the following materials:

Large Tie-Off Bar: Aluminum

Seam Bar (2): Aluminum

Tie-Off Tab: Stainless Steel

S-5 Clamp (8): Aluminum

(2) Set Screws are provided with each S-5 clamp. S-5 Clamps are designed with four Set Screw holes for

increased versatility, but require only two Set Screws for use with the Permanent Adjustable Standing Seam

Roof Anchor.

A Qualified Person must be responsible for the supervision of the installation of the Permanent

Adjustable Standing Seam Roof Anchor, and must verify both standing seam roof and existing structure

meet all compatibility and minimum strength requirements, as specified by this instruction manual.

This anchor is primarily intended for permanent installations, but may also be used in multiple

installations. Always use new fasteners and nylock nuts for each installation application.

Large

Tie-Off Bar

Seam Bar

x1 per side (L/R)

Tie-Off Tab

L R

S-5 Clamps

x4 per side (L/R)

Plate Nut

x2 per side (L/R)

Part # Description

53221

53569

Permanent Adjustable Standing Seam Roof Anchor. Includes (2) Seam Bars,

(4) Plate Nuts, (1) Tie-Off Bar, (1) Tie-Off Tab, (8) S-5 Clamps, & All Fastening Bolts

Replacement S-5-U Clamp w/Fasteners

Anti-Seize

D105-0019

Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com

Top View Bottom View

Qualified Person must determine Permanent Adjustable Standing Seam Roof

Anchor is compatible with roof seam. NEVER attach to incompatible roof seams.

WARNING

2. All PFAS equipment must be selected and deemed compatible with the Permanent Adjustable Standing

Seam Roof Anchor by a Competent Person.

3. Work surface must be free of any and all deficiencies, including, but not limited to, corrosion, rust,

deformation, cracking, debris, and loose materials that may infringe upon the stability of the Permanent

Adjustable Standing Seam Roof Anchor.

4. Consider and minimize all existing and potential swing fall hazards.

5. Permanent Adjustable Standing Seam Roof Anchor is rated for loading in any direction provided it is

installed as prescribed.

6. Permanent Adjustable Standing Seam Roof Anchor may be used in combination with a temporary horizontal

lifeline (HLL) system. No intermediate anchorage connectors may be used in a temporary HLL system of which

the Permanent Adjustable Standing Seam Roof Anchor is a part. For use with permanent HLL systems, please

contact Guardian Fall Protection for additional assistance.

Prior to installation:

1. Ensure make, model, and material of selected standing seam metal roof (SSMR) are compatible with the

Permanent Adjustable Standing Seam Roof Anchor. Refer to compatible SSMR list (pgs. 9-11). If SSMR does not

appear on this list, do not install Permanent Adjustable Standing Seam Roof Anchor.

Assembly:

Torque all fasteners to 25-30 foot-pounds and ensure that MINIMUM 1 complete bolt thread is visible.

1. Install Tie-Off Tab to Tie-Off Bar:

Apply provided anti-seize (or equivalent) to 2” x 5/8”-18 Bolt.

Insert bolt through Tie-Off Tab bolt hole, through washer, through Tie-Off Bar, and secure with lock nut.

Tighten lock nut against underside of Tie-Off Bar. Tie-Off Tab must swivel freely a full 360°.

2. Install all (8) S-5 Clamps (4 per Seam Bar) onto Seam Bars prior to installation of Seam Bars onto Tie-Off

Bar. Insert bolt through washer, through Seam Bar, and through one of top two S-5 Clamp holes. One bolt and

one washer per S-5 Clamp.

Installation:

1. 3/16” Allen wrench attachment tip (provided with S-5 Clamps) is required for installation of Permanent

Adjustable Standing Seam Roof Anchor. To install, attach Allen wrench attachment to compatible 1/4” drive

screw gun.

2. Adjust Permanent Adjustable Standing Seam Roof Anchor to match roof seam spacing. Compatible with roof

seams from 12” - 24” apart. Tighten all (4) bolts on Tie-Off Bar to 25-30 foot-pounds.

3. Place all S-5 Clamps over selected roof seams. Both sets of S-5 Clamps must be the same distance from

roof edge.

4. Insert Set Screws in bottom two holes of all S-5 Clamps. All Set Screws must face same direction. Ensure all

Set Screws will compress against roof seam when fully installed.

Set Screws

must compress

against roof seam.

5. Use 3/16” Allen wrench attachment (provided with S-5 Clamps) with compatible 1/4” drive screw gun to

install Set Screws.

• If roof is 22 gauge or thicker, torque all S-5 Clamp Set Screws to between 13.33-15 foot-pounds.

• If roof is thinner than 22 gauge, torque all S-5 Clamp Set Screws to between 10.83-12.5 foot-pounds.

Roof Seam

12” - 24” 25-30

ft.-lbs.

NEVER over-torque set-screws; doing so could

strip hardware or damage roof panels.

WARNING

Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com

When applying torque to Set Screws, ensure that selected drive screw

gun (with 3/16” Allen wrench attachment) is applying consistent and

adequate torque. Prior to each use, ALWAYS use properly calibrated

torque wrench to ensure all Set Screws are adequately torqued.

WARNING

6. As installation of Set Screws progresses, torque values of already installed Set Screws may change as

tension on roof seam increases. As necessary, re-torque Set Screws until all Set Screws are within torque range

specified by this instruction manual. Measure Set Screw torque with torque wrench.

Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com

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