Grizzly H5502 Manual de usuario
BENCHTOP BENDER
MODELS H5502
INSTRUCTION MANUAL
COPYRIGHT © JANUARY 2004 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#5872 PRINTED IN CHINA
H5502 Benchtop Bending System
SECTION 1: SAFETY
Safety Instructions For Metalworking Tools
5. KEEP CHILDREN AND VISITORS
AWAY. All children and visitors should be
kept at a safe distance from work area.
6. MAKE WORK SHOP CHILD PROOF with
padlocks, and lockout devices.
7. DO NOT FORCE TOOL. It will do the job
better and safer at the rate for which it was
designed.
8. USE RIGHT TOOL. DO NOT force tool or
attachment to do a job for which it was not
designed.
1. READ AND UNDERSTAND EQUIPMENT
OWNERS MANUAL.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form a habit of checking to
see that keys and adjusting wrenches are
removed from equipment.
3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
4. DO NOT USE IN DANGEROUS ENVI-
RONMENT. DO NOT use equipment in
damp or wet locations. Keep work area
well lighted and free of obstructions.
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury.
This symbol is used to alert the user to useful information about
proper operation of the equipment or property damage hazards.
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words which are intended to convey the level of
importance of the safety messages. The progression of symbols is described below. Remember
that safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
NOTICE
-1-
-2- H5502 Benchtop Bending System
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condi-
tion. Conductor size should be in accor-
dance with the chart below. The amperage
rating should be listed on the motor or tool
nameplate. An undersized cord will cause
a drop in line voltage resulting in loss of
power and overheating. Your extension
cord must also contain a ground wire and
plug pin. Always repair or replace exten-
sion cords if they become damaged.
Minimum Gauge for Extension Cords
10. WEAR PROPER APPAREL. DO NOT
wear loose clothing, gloves, neckties,
rings, bracelets, or other jewelry which may
get caught in moving parts. Non-slip
footwear is recommended. Wear protective
hair covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES.
Everyday eyeglasses only have impact
resistant lenses, they are NOT safety
glasses.
12. SECURE WORK. Use clamps or vises to
hold work while working on workpiece.
13. DO NOT OVER-REACH. Keep proper
footing and balance at all times.
LENGTH
AMP RATING 25ft 50ft 100ft
0-6 16 16 16
7-10 16 16 14
11-12 16 16 14
13-16 14 12 12
17-20 12 12 10
21-30 10 10 No
Safety Instructions For Metalworking Tools
14. MAINTAIN TOOLS AND EQUIPMENT
WITH CARE. Keep tools sharp and clean
for best and safest performance. Follow
instructions for lubricating and changing
accessories.
15. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recom-
mended accessories. The use of improp-
er accessories may cause risk of injury.
16. CHECK DAMAGED PARTS. Before fur-
ther use of the equipment, a guard or
other part that is damaged should be
carefully checked to determine that it will
operate properly and perform its intended
function. Check for alignment of moving
parts, binding of moving parts, breakage
of parts, mounting, and any other condi-
tions that may affect its operation. A
guard or other part that is damaged
should be properly repaired or replaced.
17. NEVER OPERATE EQUIPMENT WHEN
TIRED, OR UNDER THE INFLUENCE
OF DRUGS OR ALCOHOL. Full mental
alertness is required at all times when
using equipment.
No list of safety guidelines can be com-
plete. Every shop environment is differ-
ent. Always consider safety first, as it
applies to your individual working condi-
tions. Use this and other equipment with
caution and respect. Failure to do so
could result in serious personal injury,
damage to equipment or poor work
results.
H5502 Benchtop Bending System -3-
Grizzly Industrial, Inc. is proud to offer the Model
H5502 Benchtop Bending System. This bender is
part of Grizzly’s growing family of fine metalwork-
ing equipment. When used according to the
guidelines stated in this manual, you can expect
years of trouble-free, enjoyable operation, and
proof of Grizzly’s commitment to customer satis-
faction.
We are also pleased to provide this manual for
the Model H5502 Benchtop Bending System. It
was written to guide you through assembly,
review safety considerations, and cover general
operating procedures. It represents our latest
effort to produce the best documentation possi-
ble.
If you have any comments or criticisms that you
feel we should address in our next printing,
please write to us at:
Grizzly Industrial, Inc.
C⁄OTechnical Documentation
P.O. Box 2069
Bellingham, WA 98227
Most important, we stand behind our machines.
We have excellent regional service departments
at your disposal should the need arise.
If you have any service questions or parts
requests, please call or write to us at the location
listed below.
Grizzly Industrial, Inc
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone:(570) 546-9663
Fax:(800) 438-5901
E-Mail: [email protected]
Web Site: http://www.grizzly.com
The specifications, drawings, and photographs
illustrated in this manual represent the Model
H5502 as supplied when the manual was pre-
pared. However, owing to Grizzly’s policy of con-
tinuous improvement, changes may be made at
any time with no obligation on the part of Grizzly.
For your convenience, we always keep current
Grizzly manuals available on our website at
www.grizzly.com. Any updates to your machine
will be reflected in these manuals as soon as they
are complete.
If you DO NOT read this
entire manual before
operating the machine,
you will greatly increase
your chances of serious
personal injury. To pro-
tect yourself, read and
understand this entire
manual!
Commentary
SECTION 2: INTRODUCTION
-4- H5502 Benchtop Bending System
Bending Tool
Scroll ToolTwist Tool
SECTION 3: IDENTIFICATION
H5502 Benchtop Bending System -5-
The Model H5502 Benchtop Bending System
was carefully packed before it left our warehouse.
If you discover the equipment is damaged after
you have signed for delivery, please immediately
call Customer Service at (570) 546-9663 for
advice.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the con-
dition of your shipment, you should inventory its
parts.
The purpose of this section is to guide you
through the required steps to get your machine
out of its packaging and into operating condition.
Unpacking and
Clean-Up
Inspection
About this Section
SECTION 4: SET UP
Remove the box from around the Model H5502
Benchtop Bending System (Figure 1). There will
be a total of three tools and a bag of handles.
Wear safety glasses dur-
ing the entire setup
process!
This equipment pre-
sents serious injury haz-
ards to untrained users.
Read through this entire
manual to become famil-
iar with the operating
procedures before using
this equipment!
1. Bending Tool Assembly ..............................1
2. Twist Tool Assembly ..................................1
3. Scroll Tool Assembly ..................................1
4. Handle and Hardware Bag
—Twist Tool Handles..................................4
—Scroll Tool Handles ................................4
—Hex Wrenches 8mm, 10mm....................2
Figure 1. The three main tools with the handle
and hardware bag.
34
1
2
-6- H5502 Benchtop Bending System
Assembly
The assembly process is a very simple one. We
have tried to make it as easy as possible so that
you can start making your projects right away.
Twist Tool:
Thread the four handles into the hub.
Scroll Tool:
1. Attach the square handle to the bottom of the
scroll tool base.
2. Thread the four handles into the hub.
Mounting
1. Before mounting the Model H5502 to a flat
and level work surface, make sure the
mounting surface is solid enough to hold the
tool and the work material.
2. Place the tool onto the work surface and
make sure adequate work room has been
given on all sides.
3. Using a pen or pencil, transfer the hole loca-
tion to the mounting surface.
4. Mount the tool to the work surface using 5⁄16"
bolts.
When mounting the three tools to a solid, flat and
level work surface, take note that all three of the
tools have a different bolt hole pattern for mount-
ing. Take some time to plan the layout.
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment or poor
work results.
Make sure that the tool is mounted solid
and secure to the work surface. Be aware of
the surroundings when mounting tool, so
that work may be done in all four sides.
H5502 Benchtop Bending System -7-
Workpieces
SECTION 5: OPERATIONS
Technical Data
Bender:
Angle Range:
60˚-90˚ (MILD STEEL)
Max. Circle Diameter:
23⁄8" (MILD STEEL)
Riveting Capacity:
1⁄8" X 11⁄4" (MILD STEEL)
3⁄16" X 11⁄4" (MILD STEEL)
1⁄4" X 11⁄4" (MILD STEEL)
Scroll Tool:
Rectangular Stock:
11⁄4" X 1⁄4" (MILD STEEL)
Square Stock:
3⁄8" X 3⁄8" (MILD STEEL)
Round Stock:
3⁄8" Ø (MILD STEEL)
1. Small Roll
2. Large Roll
3. 45˚ Angle Bend
4. 60˚ Angle Bend
5. Scroll
Below are some of the workpieces that can be
fabricated with the H5502 Bench Top Bending
System (Figure 2).
Twist Tool:
Rectangular Stock:
11⁄4" X 1⁄4" X 40" (MILD STEEL)
Square Stock:
3⁄8" X 40" (MILD STEEL)
Round Stock:
3⁄8" X 40"(MILD STEEL)
2
1
1
3
4
5
5
Figure 2. Main view of the three tools.
-8- H5502 Benchtop Bending System
1. Bending tool—Used for three different
types of operations.
A—Bending metal at precise angles ranging
from 0-60˚ and 0-90˚ depending on which
side of the bending block is needed to com-
plete the task at hand.
B—Rolling metal, making curves of various
degrees, diameters and shapes. There are
two positions for the guide rollers to locate
into. The inner holes are for smaller diame-
ters and shapes and the outer holes are for
larger ones.
C—Riveting is another function that can be
done to join two pieces of metal together
using rivets.
2. Twist tool—Used to make decorative types
of metal simply by holding one end of the
metal and turning or rotating the other end
until the desired effect is achieved.
3. Scroll tool—Used to make ornamental and
useful type scrolls. The scroll tool comes with
two dies to expand the capacity of the scroll
effect.
Figure 3. Bending tools.
Functions
Tool Functions
2
1
3
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