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GIR1002 FR / GIA1000 FR Connecting and Operating Manual Version: 4.03-3 page: 1

Connecting and Operating Manual

GIR1002 FR

GIA1000 FR

Version: 4.03

This connecting and operating manual may be subject to technical alternations.

ON/SP SET

min.

OFF/Hy.

max.

G IR /G IA

ALARM

Scale

Analog

CAL

SET

1 2 3 4

In accordance with

EN50081-1andEN50082-2

for unrestricted use in

housingand industrial areas

GIR1002 FR / GIA1000 FR Connecting and Operating Manual Version: 4.03-3 page: 2

Index

Introduction......................................................................................................page: 3

Safety Regulations...........................................................................................page: 3

Electric Connection .........................................................................................page: 4

TerminalAssignment ..................................................................................................................... page: 4

Assignment Diagram ..................................................................................................................... page: 4

Transmitter Connection.......................................................................................... .page: 5

Technical Specifications......................................................................................... ..page: 5

Operation..........................................................................................................page: 6

Start-up.......................................................................................................................................... page: 6

Table offunctions........................................................................................................................... page: 6

Displayof current measuringvalueand/oracitvatetarafunction.................................................... page: 6

Alarm resetanddeactivatetarafunction........................................................................................ page: 7

Displayof max.value..................................................................................................................... page: 7

Max. valuereset ............................................................................................................................ page: 7

Display ofmin.value...................................................................................................................... page: 7

Min. value reset ............................................................................................................................. page: 7

Display/setting of making point/switching point for switching output 1 or 2.................................... page: 7

Display/setting of breaking point/hysteresis for switching output 1 or 2......................................... page:8

Display/setting of max. alarm limit ................................................................................................ page: 8

Display/setting of min. alarm limit.................................................................................................. page: 8

Display/setting of alarm delay........................................................................................................ page: 8

Configuration ...................................................................................................page: 9

Additional configurationnotes forflowtransducers ...................................................................... page: 11

Fault Codes .................................................................................................... page: 11

RS485 interface..............................................................................................page: 12

Interfaceconfiguration.................................................................................................................. page:12

Datatransferformat:.................................................................................................................... page:12

Datatransfer processingprotocol ................................................................................................ page:12

Description of characters used: ................................................................................................... page:13

Functionalcode........................................................................................................................... page:14

Dataformat................................................................................................................................... page:14

GIR1002 FR / GIA1000 FR Connecting and Operating Manual Version: 4.03-3 page: 3

Introduction

The following manual gives a description for the connection and operation of the

devices GIA1000 FR and GIR1002 FR. Please note that in this manual the GIR1002 FR

control device only will be mentioned from now on to facilitate matters. The GIA 1000

FR is to be connected and operated in the same way with functions relating to relay

outputs not being valid.

The GIR1002 FR is a micro-processor controlled signalcontroller for frequency signals. It can be used for

4 different input levels(30mVss, 300mVss, 2Vssand TTL).

The large4-digit numeric LED as well asseven additional LEDsensure a clear and well legible display of

allmeasuringvalues andoperatingparameters.

TheGIR1002FR is designed for direct connection of a frequency source. The controller range is adapted

to the source by directly entering the output rangefor 0Hz and 3000Hz, i. e. no external devices being

necessary.

All parameters andlimit values canbeentered via four buttons locatedat the front sideof the device.

The front side of the controller is splash water proof andwipe resistant fulfilling all requirements of the IP65

rating.

All programmable parameters of the GIR1002 FR are stored in an EEPROMand in case of a current

failure they will be safe for at least ten years.

The GIR1002FR is equipped with a self-diagnosisfunction constantly monitoringthe essential partsof the

controllerfor their trouble-freeoperation. Togetherwiththeself-diagnosis function themonitoring functions

for “breaking of themeasuringsensor”and“sensor short-circuit”aswell as values falling belowor

exceedingthe limitedrangeensure optimum operational reliability.

We will supply the GIR1002 FR factory tested and completely calibrated.

Before you can actually use it, make sure to configurate your GIR1002 FR for your special

application. Please also refer to the chapter “Configuration“.

Skilled personnel

are personsfamiliar with installation, connection, commissioning and operation of the product and have a

professionalqualificationrelatingtotheirjob.

For example:

Training or instruction and qualification to switch on/off, isolate, groundand mark electric circuits and

devices/systems.

Training or instruction according to the state of the art of safety technology to maintain and operate

adequatesafetyequipment.

First-aidtraining.

Attention: When running electric devices partsof these devices will alwaysbe highly energised.

Unless the warnings are observed seriouspersonal injuriesordamage toproperty

may result. Skilled personnel only should be allowed to work with this device. For

trouble-freeandsafeoperationof thedevice,pleaseensureprofessionaltransport,

storage, installation and connection as well as proper operation and maintenance.

Safety Regulations

Inordertoexcludeanyriskwhateverfortheoperatorthefollowingpointshavetobe

observed:

a) Immediatelyswitchoff thedevicein caseof visibledamageorobviousmalfunctions.

b) Make it a rule to always disconnect voltage source and device before opening it up. The entire device

and its connection have to protected against touching electrical contacts after installation.

c) Standard regulationsfor operationandsefety for electrical. lightand heavy current equipment have to

be observed, with particular attentionhaving to bepaid to national safety regulations( e.g. VDE 0100).

d) When connecting the GIR 1002 FR to other devices (e.g. PC), the interconnection hasto be designed

most thoroughly asinternal. Connectionsin third-party devices(e.g. connection GND with protective

earth ) may lead to undesired voltage potentials.

GIR1002 FR / GIA1000 FR Connecting and Operating Manual Version: 4.03-3 page: 4

Electric Connection

All connections for the GIR1002 FR are locatedat the back side of the device.

Connectionsaremadeviascrew-type/plug-interminals.

Make it a rule to mount screw-type/plug-in terminals while they are still loose and to put them on only

afterwards. When mounting terminals already put on there is a risk that soldering eyelets may be pulled

out. Please use suitable screw driver and do not tighten screws by force.

Supply Voltage : 230VAC, 50/60Hzorinstructionon thedevice

Pleasemakesurethatthemainsvoltageappliedcorrespondstothesupplyvoltagestatedatthedevicenameplate

Switchingoutput: 1potential-freerelay(changeovercontact)

1potential-freerelay(make-contact)

Switchingcapacity: 10A, 250VAC (ohmic load)

When using inductive loads the contact has to be connected to a

suitable RC-element (for example 'RC220').

Electric connection and commissioning of the device must be carried out by trained and skilled

personnel. Wrong connection may lead to the destruction of the controller, in which case we

cannot assume any warranty.

Assignment Diagram

Terminal Assignment

Terminal

number Max.

terminal

range

Assignment Notes

22,5 mm² Supply voltage

Supply voltage 230 V AC 50/60 Hz

or as specified on device housing

52,5 mm² Relay, normally-closed

Relay, input

Relay, normally-open

Switching output

alarm output

72,5 mm² Relay, input

Relay, normally-open Switching output 1

91,5 mm² Transmitter supply +

Transmitter supply - 18 V DC / 25mA

1,5 mm²

GND

signal

frequency input

15 1,5 mm² Connection B

Connection A RS485

17 1,5 mm² Analog output +

Analog output - only for devices with optional analog

output

Supply voltage

GIR1002FR (view of top)

Switching output 2

Switching output 1

Configuration key

Frequency input

RS485

Analog output (optional)

Transmitter supply

GIR1002 FR / GIA1000 FR Connecting and Operating Manual Version: 4.03-3 page: 5

Transmitter Connection

Technical Specifications

Frequency input: 0 to 9999Hz

0 to3000Hz (input level 30mVss)

Frequency level: 30mVss, 300mVss, 2Vss or TTL

Output voltage forsensors: 18Volt DC / 25mA, electrically isolated

Display range: lowest andhighest valueto beselected individually

Max. display value: 9999digit

Min. display value: -1999digit

Decimal point : position tobeselectedindividually

Measuring accuracy: 0.1% ± 1 Digit

Control function: 2-levelcontroller

3-levelcontroller

2-levelcontrollerwithalarm

3-level controller withalarm [onlyoption: alarm output]

Analog output: [optional] 4-20mAresp. 0-10V, scale to beselected individually

permissible load: (for 0-10V) > 3 kOhm

permissible impedance: (for 4-20mA) < 100 Ohm

Alarm delay: [optional] 0 - 99 min, selectable

Interface: RS485

Power supply: 230VAC or as specified on device housing

Powerconsumption 5W (230VAC),3W (24VDC),1,5W (12VDC)

Relay switching power: 10A, 250VAC (ohmic load)

useRC-elementwhenswitchinginductiveloads

alarm output: 0.5A, 40VDC

Nominal temperature: 25°C

Ambient temperature: 0 to 50° C

Atmospherichumidity: 0 to 80% (not condensing)

Electromagnetic compatibility: InaccordancewithEN50081-1andEN50082-2for

unrestricted use in housing and industrial areas ad-

ditionalerror: <1%

Housing: standard rack housing, 48 x 96 x 100 mm (H x W x D)

Control panel cutout: 43 x 90.5 mm (H x W)

Connecting terminal: screw-type/plug-in terminals

+Uv

-Uv

GND

Freq.

+Uv

-Uv

- Signal

+ Signal

GIR1002

+Uv

-Uv

GND

Freq.

+Uv

-Uv

Signal

Rv*

GIR1002

Connection of a frequency transmitter in 3-wire technologie

Connection of a frequency transmitter in 4-wire technologie

* = only necessary for rransmitter with

NPN open collector output.

Suffested value (e.g. 10k) please refer to user

manual of the transmitter

GIR1002 FR / GIA1000 FR Connecting and Operating Manual Version: 4.03-3 page: 6

Operation

Start-up

As soon asthe supply voltage has been applied the GIR1002 FR will carry out a ssystem test for

approx. 8s. Then thecurrent measuringvalue will be displayed.

Table of Functions

The various functionsare called up/input by meansof the4 buttons located at the front side of the

device. We would like to point out that depending on the output configuration (also refer to chapter

‘configuration’)onlyacertainnumberof functionswill beavailable.

Thefollowingtable shows all thefunctionsof theGIR1002FR. Therighthandcolumn

indicatesthecontrollerconfigurationforthevariousfunctions. Output

Functions To be called up by configuration

-------------------------------------------------------------------------------------------------------------------------------------

displayof current measuring value: briefly pressing button 4 0 .. 8

set tara function: briefly pressing button4 optional

alarm reset: pressing button 4 for 4 s 2,3,5,6

tarafunction reset: pressing button 4 for 4 s optional

displayof max.value: briefly pressing button 2 0 .. 8

max. valuereset: pressing button 2 for 4 s 0 .. 8

displayof min.value: briefly pressing button 3 0 .. 8

min. valuereset: pressing button 3 for 4 s 0 .. 8

Switching point output 1

display/setting of making point: button 1 .. 4 1,2,3,7

display/setting of switching point: button 1 .. 4 4,5,6,8

display/setting of breaking point: button 1 .. 4 1,2,3,7

display/setting of hysteresis: button 1 .. 4 4,5,6,8

Switching point output 2

display/setting of making point: button 1 .. 4 1

display/setting of switching point: button 1 .. 4 8

display/setting of breaking point: button 1 .. 4 1

display/setting of hysteresis: button 1 .. 4 8

Alarm

display/setting of max. alarm limit: button 1 .. 4 2,3,5,6

display/setting of min. alarm limit: button 1 .. 4 2,3,5,6

display/setting of alarm delay: button 1 .. 4 optional (2,3,5,6)

Display of current measuring value or acitvate tara function

To be called up by: briefly pressing button4

Note: If thecontroller isset to the function “display of max. value“respectively

“display of min. value“, pressing of button 4 will result in the display

switching over to showthecurrent measuringvalue. If the current

measuring value is already on display, pressing of button 4 results in a

reset of the tarafunction.

Display: the current measuring valueis shown on the 7-segment display

LED “1”: gives status of relay 1

LED “2”: gives status of relay 2

LED flashing: relay contact made

LED not flashing: relay contact broken

LED “ALARM”: LEDflashing in case of alarm.

LED “min”: LEDflashingincase of MINalarm.

LED“max.”: LEDflashing in caseof MAXalarm.

LED“CAL”: LEDflashingincase of tarafunctionbeing active

GIR1002 FR / GIA1000 FR Connecting and Operating Manual Version: 4.03-3 page: 7

Alarm reset and deactivate tara function

To be called up by: pressing button 4 for approx. 4s

Display: pleaserefer to“display of current measuringvalue”

Display of max. value

To be called up by: briefly pressing button2

Display: The 7-segment displayshows the max. value

LED “1”: gives status of relay 1

LED “2”: gives status of relay

LED flashing: relay contact made

LED not flashing: relay contact broken

LED “ALARM”: LEDflashing in case of alarm.

LED“max.”: LEDflashing

Max. value reset

To be called up by: pressing button 2 for approx. 4s

Display: pleasereferto“displayofmax.value”

Display of min. value

To be called up by: briefly pressing button3

Display: The 7-segment display shows the min. value

LED “1”: gives status of relay 1

LED “2”: gives status of relay 2

LED flashing: relay contact made

LED not flashing: relay contact broken

LED “ALARM”: LEDflashing in case of alarm.

LED“min.”: LEDflashing

Min. value reset

To be called up by: pressing button 3 for approx. 4s

Display: please refer to“displayof min.value”

Display/settingofmakingpoint/switchingpointforswitchingoutput1or2

To be called up by: pressing button 1 till LEDs “SET”, “1”or "2" and “ON/SP”are illuminated.

Display: The 7-segment display shows the making point/switchingpoint for

switching output 1 or 2.

Setting: Set making point/switching point by means of buttons 2 and 3. LEDs “1”

or "2" and “ON/SP“will start flashing.

Buttons 2 and 3 are equipped with a scrolling function, i.e. the making

point will be increased respectively decreased by 1 digit when button 2

respectively button 3 is pressed briefly (no more than 1 s). When pressing

these buttons for a longer time (over 1 s) the values will start “scrolling”

upwardsrespectively downwards. After “scrolling”ofapprox. 150digits the

“scrolling speed”will be increased by a factor of 10.

Use button 4 to acknowledge new making point/switching point.

LEDs “1”or "2" and “ON/SP" will stop flashing.

Switch over to displayof current measuring value bypressing button 4

onceagain.

GIR1002 FR / GIA1000 FR Connecting and Operating Manual Version: 4.03-3 page: 8

Display/setting of breaking point/hysteresis for switching output 1 or 2

To be called up by: pressing button 1 till LEDs “SET”, "1" or “2”and “OFF/Hy”are illuminated.

Display: The 7-segment display shows the breaking point/hysteresis for switching

output 1 or 2.

Setting: Set breaking point/hysteresis by means of buttons 2 and 3. LEDs "1" or “2”

and “ON/Hy“will start flashing.

Buttons 2 and 3 are equipped with a scrolling function, i.e. the making

point will be increased respectively decreased by 1 digit when button 2

respectively button 3 is pressed briefly (no more than 1 s). When pressing

these buttons for a longer time (over 1 s) the values will start “scrolling”

upwardsrespectively downwards. After “scrolling”ofapprox. 150digits the

“scrolling speed”will be increased by a factor of 10.

Use button 4 to acknowledge newbreaking point/hysteresis.

LEDs "1" or “2”and “ON/Hy“will stop flashing.

Switchovertodisplayofcurrentmeasuringvaluebypressingbutton4onceagain.

Display/setting of max. alarm limit

To be called up by: pressing button 1 till LEDs “SET”, “ALARM”and “max.”are illuminated.

Display: The 7-segment display shows the max. alarm limit.

Setting: Set max. alarm limit by means of buttons 2 and 3.

LEDs “ALARM”and “max.“will start flashing.

Buttons 2 and 3 are equipped with a scrolling function, i.e. the making

point will be increased respectively decreased by 1 digit when button 2

respectively button 3 is pressed briefly (no more than 1 s). When pressing

these buttons for a longer time (over 1 s) the values will start “scrolling”

upwardsrespectively downwards. After “scrolling”ofapprox. 150digits the

“scrolling speed”will be increased by a factor of 10.

Use button 4 to acknowledge newmax. alarm limit

. LEDs “ALARM”and “max.“will stop flashing.

Switchovertodisplayofcurrentmeasuringvaluebypressingbutton4onceagain.

Display/setting of min. alarm limit

To be called up by: pressing button 1till LEDs“SET”, “ALARM”and “min.”areflashing

Display: The 7-segment display shows the min. alarm limit.

Setting: Set min. alarm limit by means of buttons 2 and 3. LEDs “ALARM”and

“min.“will start flashing.

Buttons 2 and 3 are equipped with a scrolling function, i.e. the making

point will be increased respectively decreased by 1 digit when button 2

respectively button 3 is pressed briefly (no more than 1 s). When pressing

these buttons for a longer time (over 1 s) the values will start “scrolling”

upwardsrespectively downwards. After “scrolling”ofapprox. 150digits the

“scrolling speed”will be increased by a factor of 10.

Use button 4 to acknowledge newmin. alarm limit.

LEDs “ALARM”and“min.“will stop flashing.

Switchovertodisplayofcurrentmeasuringvaluebypressingbutton4onceagain.

Display/setting of alarm delay [optional]

To be called up by: Push the button at the rear of the GIR1002 till the LED "SET" is

illuminated. Pressing button1 till LEDs“SET”, “ALARM”are illuminated.

Display: The 7-segment display shows"d." and the alarm delay.

Setting: Set alarm delay by meansof buttons 2 and 3.

Use button 4 to acknowledge newmin. alarm limit.

Switch over to display of current measuring value by pressing button 4

onceagain.

GIR1002 FR / GIA1000 FR Connecting and Operating Manual Version: 4.03-3 page: 9

Configuration

For the configuration of the device for the use with flow transducers please refer to the notes of

page11.

1) Press button 1 (front side).

Press miniature push button on the back sideof the GIR1002 FR (located behind the sensor

connection terminal) in addition (for approx. 1 s) till LED “CAL“(on front side) is flashing.

2) LED"CAL" is illuminated.

The display will show“In.0“, ..., “In.11“.

Use buttons 2 and 3 to select input mode desired (point will start flashing).

display input level scale (refer point 4) measurement

"In. 0" 2Vss display at 1000Hz frequency

"In. 1" 300mVss display at 1000Hz frequency

"In. 2" 30mVss display at 1000Hz frequency

"In. 3" TTL display at 1000Hz frequency

"In. 4" 2Vss display at 100Hz frequency

"In. 5" 300mVss display at 100Hz frequency

"In. 6" 30mVss display at 100Hz frequency

"In. 7" TTL display at 100Hz frequency

"In. 8" 2Vss pulses / rotation rpm

"In. 9" 300mVss pulses / rotation rpm

"In.10" 30mVss pulses / rotation rpm

"In.11" TTL pulses / rotation rpm

Acknowledge input signal selected by pressing button 4.

3) LED"CAL" is illuminated.

The display will show four dashes as well as the decimal point on the position where they are stored.

Use button 2 (shift decimal point to the left) or button 3 (shift decimal point to the right) to set desired

decimal point position; acknowledge position by pressing button 4.

If decimal point is positioned to the right of the lowest digit position displayed, this means that no

decimal point will be shown as soon as the controller is back in the control mode.

4) LEDs “Scale“, “max.“and LED “CAL“are illuminated.

The display will showthe "scale value" of the measuringrange (value displayed at ... ) stored in the

GIR1002FR.

- 1000 Hz: for input mode "In. 0" ... "In. 3"

- 100 Hz: for input mode "In. 4" ... "In. 7"

- pulsesper rotation of transmitter: for input mode "In. 8" ... "In. 11"

Use buttons 2 and 3to set new scale value (LED “max.“will start flashing);

acknowledge by pressing button 4.

Buttons 2 and3 are equipped with a scrolling function, i.e. the value will be increased/decreased by 1

digit when button 2 / button 3 is pressed briefly (no more than 1 s). When pressing these buttons for a

longer time (over 1 s) the values will start “scrolling”upwards/downwards. After “scrolling”of approx.

150 digits the “scrolling speed”will be increased by a factor of 10.

Notes for the scale adjustment:

Display at 1000Hz: Please enter the value to be displayed at 1000Hz.

Display at 100Hz: Please enter the value to be displayed at 100Hz.

Pulses / revolution: Please enter the count of pulses per minute, which have to occur for the

device to display "1". The decimal point position is considered.

(e.g.: DP = ---.-; scale = 100; display at 100 pulses./min. = 1.0)

GIR1002 FR / GIA1000 FR Connecting and Operating Manual Version: 4.03-3 page: 10

5) LED “CAL“is illuminated.

Thedisplaywill show“FIL.0“, “FIL.1“, “FIL.2“or “FIL.3“.

Use buttons 2 and 3 to select filter desired (point will start flashing).

“FIL.0“: nofilter

“FIL.1“: filter1active

“FIL.2“: filter2active

“FIL.3“: filter1andfilter2active

Filter1: for filtering short pikes occurring when relays and contactors are switched. Make sure to

always activate filter 1 if high loads are switched in the vicinity of the controller, wires or sensor or if

large pikes areto be expected.

Additional display delay: approx. 0.5s

Filter 2: prevents“jumping“of the last figure, aphenomenon often found withdigital displaysand

controllers. Make sure to alwaysactivate filter 2 if the display range exceeds2000 digits.

Additional display delay: approx. 1s

Acknowledge filter selected by pressing button 4

6) LED “CAL“is illuminated.

The display shows the letter combination “nr.“followed by the interface address set (0 .. 15).

Use buttons 2 and 3 to set new interface address(point will start flashing) and acknowledge by

pressing button 4.

If the RS485 interface is not used, this setting will not have any meaning (please also refer to

descriptionofinterface).

7) LEDs “Analog“, “max.“and LED “CAL“are illuminated.

Thedisplay will showthemeasuringvalue storedintheGIR1002FR forwhicha 20mA signal will be

given at theanalogoutput.

(This function is only available for devices equipped with the option “analog output“.)

Use buttons 2 and 3 to set new display value for an output current of 20mA (LED “max.“will start

flashing); acknowledge by pressing button 4.

8) LEDs “Analog“, “min.“and LED “CAL“are illuminated.

The display will showthe measuring value stored inthe GIR1002 FR for which a 4mA signal will be given

at the analog output.

(This function is only available for devices equipped with the option “analog output“.)

Use buttons 2 and 3 to set newdisplay value for an output current of 4mA (LED “min.“will start flashing);

acknowledge by pressing button 4.

9) LED “CAL“is illuminated.

The display shows the letter combination “out.“followed by the controller type set (0 .. 8).

(This function is not available for GIA1000 FR devices).

Use buttons 2 and 3 to set desired controller type (point will start flashing).

"out.0": display only

“out.1: 3-levelcontroller

“out.2“: 2-levelcontrollerwithalarm,self-extinguishing

“out.3“: 2-level controllerwithalarm,withhand-shake

“out.4“: 2-level controller with hysteresispreselectable

“out.5“: 2-level controller withhysteresispreselectable,and alarm with

interactingset-pointvalue,self-extinguishing

"out.6": 2-level controller with hysteresis preselectable, andalarm

with interactingset-point value,withhand-shake

“out.7“: 2-levelcontroller

“out.8“: 3-level controller with hysteresispreselectable

Acknowledge controller type selected by pressing button 4.

The display will showthe current measuringvalue again.

Theconfigurationof theGIR1002FRhas nowbeencompleted.

Steps 1 to 10 canbe repeatedanynumber of times to eithercorrect a setting error or to input a new setting.

Unless a button is pressed at least approx. every 2 minutes during the setting process, the GIR1002FR

will stop the setting process. Then, “CAL“will stop flashing. In such a case we recommend to repeat the

setting process.

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