GReddy Intercooler Kit Manual de usuario

―１―

GReddy Intercooler Kit

GReddy Intercooler KitGReddy Intercooler Kit

GReddy Intercooler Kit

2009

2009 2009

2009 –

––

– on HYNDAI GENESIS TURBO

on HYNDAI GENESIS TURBO on HYNDAI GENESIS TURBO

on HYNDAI GENESIS TURBO

Front mount Type 24 LS

Front mount Type 24 LSFront mount Type 24 LS

Front mount Type 24 LS

Installation of this kit requires modifications to the front bumper and

Installation of this kit requires modifications to the front bumper and Installation of this kit requires modifications to the front bumper and

Installation of this kit requires modifications to the front bumper and

removal of the bumper reinforcement. Please check with the owner of

removal of the bumper reinforcement. Please check with the owner of removal of the bumper reinforcement. Please check with the owner of

removal of the bumper reinforcement. Please check with the owner of

the vehicle before

the vehicle before the vehicle before

the vehicle before installing this kit.

installing this kit.installing this kit.

installing this kit.

―２―

2009

2009 2009

2009 –

––

–on HYUNDAI GENESIS TURBO

on HYUNDAI GENESIS TURBOon HYUNDAI GENESIS TURBO

on HYUNDAI GENESIS TURBO

Front mount Type 2

Front mount Type 2Front mount Type 2

Front mount Type 24

4LS

LSLS

Please read the manual before installing this kit.

Please read the manual before installing this kit.Please read the manual before installing this kit.

Please read the manual before installing this kit.

Application:

MAKE

MAKEMAKE

MAKE

MODEL

MODELMODEL

MODEL

CHASSIS

CHASSISCHASSIS

CHASSIS

ENGINE

ENGINEENGINE

ENGINE

YEAR

YEARYEAR

YEAR

HYUNDAI GENESIS TURBO

HGC20 4B11T 2009 – ON

• This

GReddy Intercooler Kit

GReddy Intercooler KitGReddy Intercooler Kit

GReddy Intercooler Kit

is designed for the original turbo.

• Premium grade gasoline (91 octane or higher) is required with this Kit.

Important

ImportantImportant

Important

1. This installation should only be performed by a trained specialist who is

familiar with the automobile’s mechanical and electrical system.

2. If installed by an untrained person, it may cause damage to the kit as well

as the vehicle.

3. GReddy Performance Products Inc. is not responsible for any damage to

the vehicle caused by improper installation.

4. Call your GReddy Authorized dealer or GReddy Performance Products if

there are any problems or questions regarding this product.

Installation Manual

Installation ManualInstallation Manual

Installation Manual

―３―

PARTS LIST

PARTS LIST PARTS LIST

PARTS LIST

1. Intercooler Type 24 LS 1

2. Intake Pipe I-1 (50Φ Aluminum) 1

3. 〃 I-2 (50Φ Aluminum) 1

4. 〃 I-3 (60Φ Aluminum) 1

5. 〃 I-4 (70Φ Aluminum) 1

6. Silicone Hose PR 50Φ × 70mm Straight 2

7. 〃 60Φ × 70mm Straight 1

8. 〃 70Φ × 70mm Straight 1

9. Reducer Hose 50Φ - 60Φ Reducer 1

10. 〃 60Φ - 70Φ Reducer 1

11. Hose Band 50Φ Hose Clamp #32 5

12. 〃 60Φ Hose Clamp #36 4

13. 〃 70Φ Hose Clamp #44 3

14. P/S Oil Cooler Clamp 1

15. Aluminum Spacer t=8 1

16. 6mm Stainless F/W 1

17. 6mm x 15mm Stainless B S/W F/W 3

18. 6mm x 15mm Stainless B S/W F/W N 1

19. 6mm x 20mm Stainless B S/W F/W 1

―４―

PARTS LIST

PARTS LISTPARTS LIST

PARTS LIST

1 2 3

5 6 - 10 11 - 13

15 16 - 19

―５―

2. Removal of Stock Parts

2. Removal of Stock Parts2. Removal of Stock Parts

2. Removal of Stock Parts

Please refer to the factory service manual

Please refer to the factory service manual Please refer to the factory service manual

Please refer to the factory service manual

for the proper removal of stock parts.

for the proper removal of stock parts.for the proper removal of stock parts.

for the proper removal of stock parts.

2-1

Disconnect the negative terminal of the battery.

2-2

Remove the under carriage cover.

2-3

Remove the front bumper.

2-4

Remove the bumper reinforcement (this will not be reinstalled).

2-5

Remove the stock Intercooler piping.

2-6

Remove the power steering oil cooler.

―６―

3. KIT INSTALLATION

3. KIT INSTALLATION3. KIT INSTALLATION

3. KIT INSTALLATION

-1

1 1

Mount the Intercooler

Mount the IntercoolerMount the Intercooler

Mount the Intercooler

(1) Mount the top bracket of the Intercooler

to the horn bracket using the stock bolt.

(Parts used #1)

(2) Mount the bottom bracket to the radiator core support lower.

(Parts used #17)

-2

Intake Pipe installation

Intake Pipe installationIntake Pipe installation

Intake Pipe installation

(1) Install the intake pipes I-1, I-2 from the

turbo outlet side stock piping to the

Intercooler.

(Parts used #2, 6, 11)

Stock Bolt

M6x15 B S/W F/W

M6x15 B S/W F/WM6x15 B S/W F/W

M6x15 B S/W F/W

Right side the car

I-1

―７―

(2) Install the intake pipe I-2 to Intercooler and put a washer between frame and bracket.

(Parts used #3, 9, 11, 12, 17, 19)

(3) Install the Intercooler pipe I-3 and relocate the power steering oil cooler.

(Parts used #4, 7, 12, 14, 15, 16, 18, 19)

Use clamp spacer

M6x 20mm bolt

Chassis

I-2

I-2 bracket

Washer

M6 bolt

Spring Washer

Washer

―８―

(4) Install the Intercooler pipe I-4 and reinstall

the stock pressure sensor on the I-4.

(Parts used #5, 8, 10, 12, &

13)

-3

3 3

Bumper Modification

Bumper ModificationBumper Modification

Bumper Modification

(1) Remove the impact foam from the

bumper.

(2) Cut the outlined area of the bumper to clear

the intercooler.

Impact foam

Air dam cover

cut

―９―

4 . Starting the Engine

4 . Starting the Engine4 . Starting the Engine

4 . Starting the Engine

(1) Check all the pipe and hose connections. Then reconnect the negative side of the battery.

(2) Start the engine. While idling, check for any air leeks.

(3) After inspection, reinstall the front bumper, under carriage cover and other stock parts that was

removed. Secure the bottom of the bumper with intercooler bracket (Front Bumper Reinforcement

will not be Reinstalled).

This completes the Intercool

This completes the IntercoolThis completes the Intercool

This completes the Intercooler Installation

er Installationer Installation

er Installation

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