GRAPHTEC SignJet JS310-25ES Manual de usuario
JK310 Series
MANUAL NO.JS310-UM-251
SignJet
Service Manual
JS310-UM-251-03-9370
iJS310-UM-251-9370
HISTORY OF REVISIONS
No. Date issued Description of revision Page Edition
1 06.08.31 First printing All 01
2 06.12.07 Additional parts added for the parts list. 115 to 132 02
3 07.07.18 Part number of the GTC Flange Set was corrected. 130 03
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CONTENTS
1. Safety information ...............................................................................................................................1
1.1 Safety precautions .................................................................................................................................1
1.2 Important Safety Information .....................................................................................................2
1.3 Caution When Using Printer ........................................................................................................2
1.4 Guide When Using Ink ......................................................................................................................2
1.5 Choosing Printer Installation Place ........................................................................................3
1.6 Warning, Caution and Attention ...............................................................................................3
2. Technical Parameters .......................................................................................................................5
3. Product Configuration ....................................................................................................................7
3.1 Main Unit ....................................................................................................................................................7
3.2 Accessories .................................................................................................................................................8
3.3 Consumables ...........................................................................................................................................12
4. Basic Panel Operation ...................................................................................................................13
4.1 Menu Structure of Control Panel ............................................................................................13
4.1.1 Function description of the keys ..................................................................................................13
4.1.2 Menu structure ...................................................................................................................................14
4.2 Description of menu function .....................................................................................................15
4.3 LCD display for normal usage ..................................................................................................21
4.3.1 LCD display during printing .......................................................................................................21
4.3.2 LCD display when printing is paused ......................................................................................21
4.3.3 System warning and error display .............................................................................................22
4.4 Printing Steps ........................................................................................................................................23
5. Assembling the Printer and the Installation Procedure .............................25
5.1 Notes on the Installation Environment ................................................................................25
5.1.1 Installation Space ..............................................................................................................................25
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5.1.2 Installation Space ..............................................................................................................................25
5.1.3 Power Supply Specifications .........................................................................................................26
5.2 Removing the Printer from its Packaging ........................................................................27
5.3 Mounting the Ink Tanks ................................................................................................................31
5.4 Mounting the Waste Ink Tanks ................................................................................................32
5.5 Connecting the Power Supplies .................................................................................................33
5.6 Setting the Print Speed ...................................................................................................................34
5.6.1 Turning on the printer power supply ........................................................................................34
5.6.2 Setting the print head carriage speed .......................................................................................34
5.6.3 Setting the media feed speed ........................................................................................................34
5.7 Executing the Moving Test ...........................................................................................................35
6. Initial Ink Induction Procedure ..........................................................................................37
6.1 Initial Cleaning of the Ink Supply Tubes and the Sub Tanks .............................37
6.2 Initial Cleaning of the Cleaning Solution Supply Tubes ........................................44
6.3 Print head height Adjustment ....................................................................................................46
6.4 Mounting the Print heads .............................................................................................................47
6.5 Initial Print head Cleaning Procedure ................................................................................51
6.6 Ink Induction .........................................................................................................................................54
7. Media Loading Procedure .........................................................................................................57
7.1 Loading the Media ..............................................................................................................................57
7.2 Adjusting the auto feed function ..............................................................................................61
7.3 Winding the Media onto the Take-up Unit .......................................................................63
7.4 Adjusting the auto take-up function ......................................................................................66
7.5 Setting the Media Width ................................................................................................................68
8. Print head Adjustment Procedures .................................................................................69
8.1 Setting the Print head Drive Voltage ....................................................................................69
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8.2 Installing the Printer Adjustment Utility Software “Try” ...................................70
8.3 Connecting the Print Heads ........................................................................................................72
8.4 Launching the Try Utility .............................................................................................................73
8.5 Printing the Nozzle Check Pattern ........................................................................................74
8.6 Adjusting the Positions of Print heads of the Same Color .....................................75
8.7 Adjusting the Positions of Print heads of a Different Color .................................79
8.8 Media Feed Amount Compensation ......................................................................................81
8.9 Bi-directional Printing Band Adjustments ......................................................................84
9. Procedures when leaving the printer for a long time ...................................87
9.1 Dispose the ink from the printer ..............................................................................................87
9.2 Induction of the cleaning solution ...........................................................................................88
9.3 Moisturizing of print head ...........................................................................................................89
10. Procedures when you transport the printer ........................................................91
10.1 Dispose the cleaning solution from the printer ...........................................................91
10.2 Fixing the printhead carriage .................................................................................................91
10.3 Discard the waste ink ....................................................................................................................92
11. Troubleshooting .................................................................................................................................93
11.1 Printing is not performed ...........................................................................................................93
11.2 Unsatisfactory printing ................................................................................................................93
11.3 Cleaning cannot be performed ...............................................................................................96
11.4 Other problems ...................................................................................................................................97
11.5 Additional Troubleshooting ......................................................................................................98
12. Consumables ......................................................................................................................................103
13. How to use the Print head position alignment jig .......................................105
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14. Ink supply system diagram .................................................................................................107
15. Recommended print conditions .....................................................................................109
16. Upgrading of firmware ............................................................................................................ 111
17. AC cable alteration procedure from CEE to NEMA ............................... 113
18. Maintenance parts lists ........................................................................................................... 115
18.1 Recommend Parts List ................................................................................................................115
18.2 Electrical part ................................................................................................................................... 116
18.3 Control panel ..................................................................................................................................... 119
18.4 Main Frame ........................................................................................................................................120
18.5 Sensor part ..........................................................................................................................................122
18.6 Inkjet part ............................................................................................................................................124
18.7 Cables ......................................................................................................................................................129
18.8 Accessories ...........................................................................................................................................130
1. Safety information
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1. Safety information
Before use your Inkjet Digital Printer, please read following safety information carefully and pay more
attention to the cautions on the Printer.
1.1 Safety precautions
• Install over-current and over-voltage facility for printer power.
Failure to follow this guide could result in electric shock, personnel injury and fire.
• Clean the ink channels with solution matching to the used ink.
Failure to follow this guide could result in filter clog and ink channel blockage.
• Besides the ground-line for power, another unattached ground-line should be connected outdoor.
Failure to follow this guide could result in abnormal work status of printer.
• Static prevent facility should be settled on the carpet or in dry climate.
Failure to follow this guide could result in print head or other parts damage on the printer.
• Waiting for 10 minutes at least after power off to transport, connect and check the printer.
Failure to follow this guide could result in electric shock.
• Printer should be settled on flat floor and be adjusted horizontally.
Failure to follow this guide could reduce the print resolution.
• Clean the print head and ink channel with solution after long-time printing.
Failure to follow this guide could result in print head damage and ink channel clog.
• Never put hands on depend fence while the printer is working.
Failure to follow this guide could result in hand crushing.
• Never put hands into the heating board while the board is heating.
Failure to follow this guide could result in hand scald.
• Never put hands on rotating rollers while the printer is working.
Failure to follow this guide could result in hand crushing.
• Don’t open the electric tank in normal condition.
Failure to follow this guide could result in electric shock.
1. Safety information
2JS310-UM-251-9370
1.2 Important Safety Information
• Do not block the hole on the cover.
• Do not insert any object into the Printer groove. Don’t let any kind of liquid splash into Printer.
• Only use the power supply according to the label.
• Connect all the equipment to a properly grounded socket. Avoid the socket in the same circuit with copy
machine or air conditioner.
• Avoid to using the socket controlled by the wall switch or by auto timer.
• Please keep Printer away from the latent source of electromagnetic disturbance. For example,
loudspeaker or wireless phone.
• If you use additional cable, please make sure that total amperage of the equipment connecting with
cable shall not exceed the amperage of the power supply. Moreover, the amperage of all equipment
connecting with wall socket does not exceed the amperage of the wall socket.
• Do not use damaged Electrical Power wire.
• Do not repair Printer by yourself.
• Shut off the power and ask experienced technician for help, if the following situations occur:
Power cable or plug is damaged.
Liquid splashes into printer.
Printer falls down or broken.
Printer cannot work properly or change in property.
1.3 Caution When Using Printer
• Don’t use your hand to move print head; otherwise the printer will be damaged.
• Always use power switch to turn On/off the printer. Before shutting down the Printer, do not pull out
Power Supply wire or Data Wire.
• Before moving the printer, please make sure the print head is fixed at original position.
1.4 Guide When Using Ink
• Never put the ink near open flames. Failure to follow this warning might result in fire.
• Do not swallow ink or avoid its splashes on the eye.
• If ink spills on the skin, please wash with soap and water. If ink splashes into eye, please wash with
water immediately and consult a doctor as required.
• If it is swallowed, do not try to vomit it forcefully, but see a doctor.
• Do not shake the ink cartridge in case ink leak is caused.
• After using for a certain period (generally 3 months), you should take off the ink cartridge, clean it and
dry it.
• Please keep surrounding clean when you replace a new ink container. It helps you improve printing
quality.
• Do not mix the waste ink with any other chemicals and solvent when you displace the waste ink.
Also dispose the waste ink as the industrial waste (waste oil).
1. Safety information
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1.5 Choosing Printer Installation Place
• Put printer at a horizontal and stable place with enough space; otherwise, the Printer may not work
properly.
• Don’t leave Printer at a place where temperature and humidity change severely. Avoid direct sunlight,
strong light or heat.
• Avoid shaking or vibrating.
• Keep sufficient room around printer for air circulation.
• Place printer nearby the wall socket, so that it is easy to connect or disconnect the power supply
1.6 Warning, Caution and Attention
Warning
Must obey in order to ensure personal safety.
Caution
Must obey in order to protect the machine.
Attention
Contain some important and useful information about operation.
Este manual sirve para los siguientes modelos
1
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