GP HBM-NOBAS BG 160TA-4 Especificaciones técnicas

B A U M A S C H I N E N

Maintenance instructions

BG 160TA-4

Motor Grader

Motorgrader

Niveleuse

englisch

01/2007

Motor Grader

Motorgrader

Niveleuse

BG 160TA-4

Maintenance instructions

Wartungsanleitung

Instructions d’entretien

01/2007 HBM/NOBAS construction machine

Maintenance instructions BG

Table of Contents

Preface 1

Safety regulations 2

Running-in period 3

Drive engine 4

Daily Maintenance Procedures 4.1

Daily Maintenance Procedures - Overview 4.1.1

Crankcase Breather Tube 4.1.2

Fuel-Water Separator 4.1.3

Lubricating Oil Level 4.1.4

Coolant Level 4.1.5

Drive Belts 4.1.6

Maintenance Procedures at 250 hours or 3 months 4.2

Air Cleaner Restriction 4.2.1

Charge-Air Cooler 4.2.2

Charge-Air Piping 4.2.3

Radiator Hoses 4.2.4

Air Intake Piping 4.2.5

Fan, Cooling 4.2.6

Maintenance Procedures at 500 hours or 6 months 4.3

Cooling System 4.3.1

Fuel Filter (Spin-On Type) 4.3.2

Lubricating Oil and Filters 4.3.3

Maintenance Procedures at 1000 hours or 1 year 4.4

Cooling Fan Belt Tensioner 4.4.1

Fan Hub, Belt Driven 4.4.2

Maintenance Procedures at 2000 hours or 2 years 4.5

Cooling System 4.5.1

Cooling system 5

Checking the coolant level 5.1

External cleaning of the cooler 5.2

Maintenance instructions BG

Table of Contents

Air filter system 6

Air filter 6.1

Replacement, removal and insertion of the filter insert 6.1.1

Blowing-off the filter insert 6.1.2

Checking the filter insert 6.1.3

Replacement of safety cartridge 6.1.4

Ergopower gear 7

Gear type 6 WG 160 7.1

Battery 8

Rear axle 9

Checking the oil levels 9.1

Exchange of oil at the rear axle 9.2

NO SPIN differential 9.3

Drive shafts 9.4

Front axle 10

Braking system 11

Parking brake 11.1

Bleeding the brake 11.2

Servicing the wheel brake 11.3

Parking brake emergency release 11.4

Moldboard assembly 12

Lubricating the moldboard assembly 12.1

Greasing the moldboard assembly 12.2

Readjustment the blade guide 12.3

Readjustment the circle 12.4

Circle drive 12.5

Hydraulic working system 13

Checking oil level 13.1

Refilling with oil 13.2

Changing the oil 13.3

Maintenance instructions BG

Table of Contents

Replacement of the hydraulic filter 13.4

Replacement of the filter cartridge of the backflow filter 13.4.1

High-pressure filter cleaning 13.4.2

Replace the filter cartridge of the high-pressure filter 13.4.2.1

Articulated frame joint and articulated steering cylinder 14

Lubrication of the grading plate 15

Rear ripper 16

Changing the tyres 17

Tyre Ballast (Option) 17.1

How to use the combined „WASSER-BOY“ water filler and drainage unit 17.1.1

Electrical system 18

Electrical system on the machine 18.1

Electrical symbols 18.2

Lubricants, fuels, filling quantities 19

Lubricants 20

Diesel fuels 21

Long-term coolants 22

Winter operation 23

Shutting the machine down for a longer period 24

Maintenance and inspection plan 25

Maintenance instructions 1

1 Preface

Proper operation and care are important prerequisites for maintaining the serviceability of the building machine.

These maintenance instructions should always be within the machine operator’s reach.

Please read the maintenance instructions and safety rules carefully and follow them strictly. Carry out the inspections,

checks and maintenance jobs at the specified intervals. Any guarantee claims will only be recognized if all the inspections,

checks and maintenance work have been carried out properly and at the specified intervals before the date of dam-

age/defect.

Be aware that regular maintenance and inspections can prevent unexpected and unnecessary downtimes.

Should troubles occur with the machine or equipment, report to the persons responsible for maintenance and repair. If a

trouble may lead to consequential damage, put the machine out of operation and remedy the trouble.

Jobs marked with this symbol in the maintenance instructions should only be done by our agents’

expert staff.

At the printing date of this manual, the building machine described herein corresponded to the state of the art. In the inter-

est of further development, we reserve the right to make changes to our products at any time without simultaneously updat-

ing these maintenance instructions. For this reason, we recognize no claims arising from technical data, descriptions and

figures which deviate from those of the machine.

Note: The test, measuring, and diagnostic equipment mentioned in the maintenance instructions is not included in the

machine's scope of supply. Please call your authorised service representative.

Maintenance instructions 2

2 Safety regulations

As to the inspections, checks and maintenance of the building machine, the safety regulations of the country in which the

machine is used and those of the trade association concerned are applicable.

The regulations specified in European standards EN 474-1 and EN 474-8 are applicable to this.

In the Federal Republic of Germany, the requirements are applicable in accordance with the material content of the "Op-

eration" section in the accident prevention regulations for "earth-moving machinery" (VBG 40).

Control equipment may only be operated from the driver’s seat or operator’s stand.

Only the steps and platforms intended for climbing and walking may be used for the purpose. Their walksafe condition

must be maintained.

Protections covering moving machine parts may only be opened after the drive has been stopped and secured against

unintentional starting.

After the maintenance or repair work, all protections must be properly closed or replaced.

Such protections are, for example: engine covers, doors, safeguards, protective gratings, panels.

The breakdown coupling may only be used for towing vehicles which are not in working order. Towing a trailer with this

coupling in road traffic is not permissible.

Keep out of the machine’s danger zone!

When the engine is running, keep also out of the frame articulation zone!

Do not stand under the lifted and unsecured grading equipment!

Before the execution of any welding work at the grader, make sure that the dynamo, the micro-

processor and the battery are completely disconnected!

See also section 1.2 of the operation instructions for this machine; it is considered part of these

maintenance instructions.

Original HBM parts are especially designed for HBM machines.

Please note that parts and accessories not supplied by us are not tested and approved by us. The use of such products

may affect specific design characteristics of your machine negatively and, consequentially, have an adverse effect on the

active and/or passive safety. The machine manufacturer is not liable for damage caused by the use of parts and accesso-

ries which are not original parts or accessories.

Maintenance instructions 3

3 Running-in period

It is particularly important to carry out the inspections and maintenance work in line with the following schedule (after the

first 100 hours of operation):

Engine Change oil and oil filter cartridge.

Check the coolant level.

Inspect the V-belt.

Drain the water from the fuel prefilter.

Clean the air cleaner.

Ergopower-gear Change oil filter cartridge

Hydraulic system Change the oil filter on contamination

Front and rear axles Retighten the wheel nuts.

Fittings Check for leakage, retighten.

Gears and wheel hubs Check oil levels, refill if required

Important!

Check the tightening torques of the wheel nuts in the following way:

Before initial operation, 50 hours of operation after each wheel mounting, and during each inspection.

Wheel nut tightening torque: 550 Nm (746 lbft).

Maintenance instructions 4

4.1

4 Drive engine

General Information

At each scheduled maintenance interval, perform all previous maintenance checks that are due for scheduled mainte-

nance.

Maintenance Schedule

Daily or Refueling - Maintenance Check (3)

•Crankcase Breather Tube – Inspect

•Fuel-Water Separator – Drain

•Engine oil level - Check

•Coolant Level – Check/Correct

•Drive Belts – Check/Correct

Section 4.1

Every 250 hours or 3 months - Maintenance Check (3)

•Air Cleaner Restriction – Check/Correct

•Charge Air Cooler – Check/Correct

•Charge Air Piping – Check/Correct

•Radiator Hoses – Check

•Air admission line - Check

•Cooling Fan – Check

Section 4.2

Every 500 hours or 6 month - Maintenance Check (1, 2, 3)

•Engine Coolant – Antifreeze Check

•Fuel Filter, Spin-on-Type – Replace

•Lubricating Oil and Filters – Change

Section 4.3

Every 1000 hours or 1 year - Maintenance Check (3)

•Cooling Fan Belt Tensioner – Check/Correct

•Fan Hub, Belt-Driven – Check/Correct

Section 4.4

Every 2000 hours, or 2 years - Maintenance Check (2, 3)

•Cooling System – Drain, Flush, and Fill Section 4.5

(1) The lubricating oil and lubricating oil filter interval can be adjusted based on application, fuel consumption, gross

vehicle weight, and idle time. See the Oil Drain Intervals in this section.

(2) Antifreeze check interval is every oil change or 500 hours or 6 months, whichever occurs first. The operator must use

a heavy-duty year-round antifreeze that meets the chemical composition of GM6038M. The antifreeze change interval

is 2 years or 2000 hours whichever occurs first. Antifreeze is essential for freeze, overheat, and corrosion protection.

(3) Follow the manufacturer’s recommended maintenance procedures for the starter, alternator, generator, batteries,

electrical components, exhaust brake, charge air cooler, radiator, air compressor, air cleaner, freon compressor, and

fan clutch. Refer to Procedure 203-001 (Component Manufacturers) in Section M.

Oil Drain Intervals

American Petroleum Insti-

tute Classification (API) European Classification

(ACEA) Engine Rating is 260Hp [194] or less

API CH-4/SJ ACEA E-5 500 hours or 6 months

Maintenance instructions 4

4.1

Maintenance Record

Engine Serial No.: Engine Model:

Owner’s Name: Equipment Name/Number:

Date km [Miles], hours

or Time Interval Actual km [Miles]

or hours Maintenance

Check Performed Check Per-

formed By Comments

Tabla de contenidos

Manuales populares de Equipos de construcción de otras marcas

SASFORKS

SASFORKS EXTREME Manual de usuario

Hailo

Hailo H-50 Manual de usuario

Graco

Graco LineLazer ES 1000 Manual de uso y cuidado

Greenlee

Greenlee 555RSC Manual de usuario

Manitowoc

Manitowoc Grove CD3340B Manual de usuario

Lux Tools

Lux Tools A-FMR-20 Set Manual de usuario

SIP

SIP 03683 Manual de usuario

Volvo

Volvo L30G Manual de usuario

Grizzly

Grizzly G8712 Manual de usuario

Modulift

Modulift CMOD 12 Manual de usuario

Case

Case DV201 Manual de usuario

Sealey

Sealey SC10.V2 Manual de usuario

Wacker Neuson

Wacker Neuson DT05 Manual de usuario

HYVA

HYVA AMCO VEBA 81 Series Manual de usuario

Atlas Copco

Atlas Copco Dynapac V5100TV Manual de usuario

Toro

Toro 323 Manual de usuario

Manitowoc

Manitowoc National Crane 1400A Manual de usuario

SGS

SGS EC1500 Manual de usuario