Genesis Upflow-NHW Manual de usuario
GENESIS
2
UPFLOW AN
D
PREMIER SER
V
I
C
E MANUAL
z
�
w
z
s
□
Table of Contents
1. Introduction ................................................................................................................................................................. 3
2. Product Features and Applications ............................................................................................................................. 4- 5
3. Product Dimensions and Specifications ....................................................................................................................... 6-7
4. Pre-Installation Checklist ..............................................................................................................................................8-9
5. Valve Installation ..................................................................................................................................................... .10-12
a. Unit Location ............................................................................................................................................................................10
b. Plumbing Mechanical Set Up....................................................................................................................................................10
c. Control Valve Installation..........................................................................................................................................................11
6. Bypasses............. ........................................................................................................................ ............................ .......13
7. Pro rammin - Display and Instructions.................................................................................................................... 14-16
a. Programming: Modes A-03....................................................................................................................................................... 16
8.System Installation ................................................................................................................................ ....................17-24
a. Plu bing Connections ..............................................................................................................................................................17
b. Drain Line Installation ...............................................................................................................................................................17
c. Brine Line and Brine Tank Installation ....................................................................................................................................... .18
d. Syste Installation Chart ......................................................................................................................................................... 22
e. Syste Start-Up........................................................................................................................................................................ 23
9.Assembly Drawin s and Parts List ............................................................................................................................. ........25
10.Troubleshootin ....................................................................................................................................................... ....27-29
11.Replacement Parts ...........................................................................................................................................................30
12.Accessories ..................................................................................................................................................................31-32
13.Discount Water Softener Warranty Statement.............................................................................................................32-33
14.System Confi uration and Settin s .................................................................................................................................. 34
15.Contact Information ........................................................................................................................................................ 35
a.
b. Product Characteristics...............................................................................................................................................................4
c. Three Regeneration Sequences ...................................................................................................................................................4
Primary Applications...................................................................................................................................................................4
d.
7 Regeneration Mode Options with Adjustable Cycle Times.....................................................................................................4
a. Required Operating Conditions...................................................................................................................................................8
d.System Sizing Chart...................................................................................................................................................................12
a. Electronics .................................................................................................................................................................................29
System Packing List...................................................................................................................................................................32
1. Introduction
Thank you for choosing a Genesis Upflow Ceramic Rotary Valve. Genesis Upflow valves are designed with high
flow rates to handle any residential or light co ercial application. They feature innovative, patented cera ic
discs for ulti ate perfor ance and reliability. The discs are abrasion and corrosion resistant, extending the life
of the valve and significantly reducing aintenance costs.
Genesis Upflow valves have 7 advanced progra ing options with fully adjustable cycles to ini ize water
usage during regeneration. They utilize up-flow regeneration which efficiently washes the edia, exchanging
ore grains per pound of salt. Genesis Upflow valves have signal output for external devices, progra
functions that re ain in long ter e ory, and 72-hour e ory backup should a power outage occur, giving
you the confidence that your custo ers are receiving a cost-effective, high-quality water treat ent solution.
Genesis Upflow valves have an interlock function to connect ultiple valves in series or in parallel. There is an
alternate interlock function, used with twin de and syste s and 3-way ball valves to supply treated water
24/7. The Genesis Upflows si ple, yet powerful user interface has an easy to read LCD display and the valve
offers re ote handling to accept input fro a PLC or co puter. Advanced work odes are available with
adjustable settings and three different cycle sequences to get the exact configuration needed for any job.
Genesis Upflow Valves Feature:
• Patented cera ic discs for longer life and reduced aintenance
• Highly configurable with easy to use progra interface
• Long-ter e ory for progra functions
• 72-hour e ory backup
• 4 language options: English, Spanish, Chinese, French
Genesis Upflow Valves & Systems Service Manual
2. Product Features and Applications
Primary Applications
Reco ended for co ercial and residential softening or de ineralization water treat ent syste s.
•Softening Syste
•Iron Re oval Syste
•Ion Exchange Equip ent
•Boiler Softening Water Treat ent
•RO Pre-treat ent
Product Characteristics
Mechanical Components
The Genesis Upflow uses internal cera ic discs which are corrosion and abrasion resistant to for a her etic seal.
Rotation of the upper disc aligns to the corresponding lower disc ports for Service, Backwash, Brine & Slow Rinse, Brine
Refill and Fast Rinse odes.
Hard Water/No Hard Water Bypass
Up-flow regeneration with no hard water and hard water bypass options. This valve operates as a hard water bypass.
Excellent Flow Rate: 16 GPM to 22 GPM @ 15psi drop.
365-Day Usa e Memory
Manual / Delayed Re eneration
Pressing at any ti e results in an i ediate anual regeneration.
Pressing and holding for 3 seconds, when syste is locked, results in a delayed regeneration at the preselected ti e.
Extended Power Outa e Indicator
If outage exceeds 3 days, the ti e of day indicator “” will flash 12:12. The current ti e of day needs to be re-set. All
other set para eters re ain stored in e ory. The valve will resu e to operate fro the point of the power outage.
Three Re eneration Sequences
Lockout Function
Keypad will lock after 5 inutes without use. To access the para eter changes press and hold and
si ultaneously for 3 seconds to unlock.
Genesis Upflow Valves & Systems Service Manual
LCD Display Screen
Advanced Valve and External Device Connections
•Interlock and Alternate Interlock
•Re ote Handling
•Solenoid Valve
7 Re eneration Mode Options with Adjustable Cycle Times
Maximum 14 Day Re eneration Interval
When the valve reaches the axi u progra ed service days, without reaching the set service capacity, it will trigger
a regeneration at the pre-progra ed ti e of day. Regeneration(s) reset both the axi u day regeneration value and
the service capacity value.
One Button to Chan e the Current Time
Pressing and holding the button for 3 seconds, when syste is locked, allows the current ti e of day to be adjusted.
Service Alarm
When the service alar feature counts-down and reaches set point, (Selectable 30 day in to 900 day ax in 30 day
incre ents) the alar will activate at 8p . The alar will sound for 2 inutes and then shut off auto atically. To silence
alar within the 2 inute period, press any button. A service call essage will then appear on the screen as a signal for
the ho eowner to contact a water treat ent professional for routine service. To eli inate this essage fro the screen,
unlock the valve progra ing by pressing the UP and DOWN arrows si ultaneously until the padlock in the upper left
corner of the screen disappears (approxi ately 3 seconds). Next, enter the progra ing enu by pressing the
MENU/CONFIRM button once and then pressing the BACK/REGENERATION button once. The syste will then go back to
nor al status and the operational days will re-start new count-down. Note: The syste will operate nor ally when it is
displaying the service alar essage.
Genesis Upflow Valves & Systems Service Manual
3. Product Dimensions and Specifications
Len th (max.) Width (max.) Hei ht (max.) Re eneration Mode
8.3" 8.75" 7.5" Up-flow
These valve dimensions are for reference only.
Connect Port Dimensions
Product Model Inlet Port Outlet Port Drain Port Brine Port Base Riser Pipe
Hard Water Bypass
Genesis Upflow-NHW
1" NPT 1" NPT 3/4" NPT 3/8" 2.5" 8NPSM 32 No
Genesis Upflow-HW
1" NPT 1" NPT 3/4" NPT 3/8" 2.5" 8NPSM 32 Yes
Main Technical Parameters
Water Capacity See Perfor ance Data Sheet
Power Input 100-240VAC / 50-60Hz
Power Output 12VDC / 2A
Regeneration
Cycles
Sequence 1: Service → Backwash → Brine & Slow Rinse → Fast Rinse → Brine Refill
Sequence 2: Service → Backwash → Brine & Slow Rinse → Backwash → Fast Rinse → Brine Refill
Sequence 3: Service → Brine Refill → Service (180 in-ti e fixed) → Backwash → Brine & Slow Rinse →
Backwash → Fast Rinse
Genesis Upflow Valves & Systems Service Manual
Regeneration
Mode
A-01 Meter Delay: Regeneration happens when the capacity reaches zero and the preset ti e of
regeneration is reached.
A-02 Meter I ediate: Regeneration happens when the capacity reaches zero.
A-03 Intelligent Meter Delay (manufacturer default preset): Do not change unless consulting a water
treatment professional first.
A-04 Intelligent Meter I ediate: The sa e function as A-02 but the capacity is deter ined by
entering the Total Resin Capacity and Feed Water Hardness. The control valve auto atically calculates
the gallons for regeneration.
A-05 Re aining Co pare: Co pares current usage with previous 365 day daily usage to intelligently
deter ine when regeneration will occur. Regeneration starts at the set regeneration ti e.
A-06 By Day (ti er): Service days count down to zero (0) and regeneration starts at the set
regeneration
ti e.
A-07 Filter Meter: Filter ode, regeneration occurs when the capacity reaches zero and the preset ti e
for regeneration is reached.
Genesis Upflow Valves & Systems Service Manual
4. Pre-Installation Checklist
IMPORTANT NOTICE
Read through the instructions thoroughly and obtain all aterials and tools before proceeding with the installation. Be sure to follow
all applicable national, state, county and local plu bing codes and regulations.
All plu bing and electrical work should be perfor ed by an accredited professional to ensure all local, state, and unicipal guidelines
are et.
During cold weather it is reco ended that the installer war the valve to roo te perature before operating.
For outdoor installation ensure that system cannot freeze and is protected from direct sunlight and weather conditions including rain.
Outdoor weather cover can be added for additional weather protection of the control valve. Warranty coverage does not include
damage due to weather or acts of God.
Required Operatin Conditions
Workin Conditions
Working Pressure
20psi ~ 120psi
Water Te perature
35 °F ~ 125 °F
Workin Environment
Environ ent Te perature
35 °F ~ 125 °F
Relative Hu idity ≤95%
Power Source
< 100-240VAC / 50-60Hz
Inlet Water Quality
Turbidity
< 2FTU
Hardness
< 60 grains per gallon
Chlorine
< 0.1pp
Iron2+
< 0.3pp
CAUTION
Do not exceed 120 psi water pressure.
Do not exceed 35° C / 125° F water te perature.
Do not subject unit to freezing conditions.
Failure to use this product within the described conditions ay void the warranty.
Genesis Upflow Valves & Systems Service Manual
•Do not use the syste with water that is icrobiologically unsafe or of unknown quality without
adequate disinfection before or after the syste .
•Do not use the brine tube, injector body, or other connectors on the Genesis Upflow valve as a
handle to carry the syste .
•Ensure there is salt in the brine tank at all ti es when this valve is used for softening. The brine tank
should contain clean water softening salt only, at least 99.5% pure. Only use clean water softener
salt in pellet granular or block form.
•When there is oderate to high turbidity, a filter should be installed before the water softening syste
on the inlet side.
•If the water pressure exceeds 120psi, a pressure reducing valve ust be installed before the water inlet. If
the water pressure exceeds 80 psi, installing a pressure reducing valve before the water inlet is highly
reco ended. If the water pressure is under 20 psi, a booster pu p ust be installed before the
water inlet.
•Replace ent parts for the Genesis Upflow valve should only be purchased through Discount Water
Softeners Genesis resellers. Electrical co ponents, such as transfor ers, are specific to the Genesis
Upflow valve fro Discount Water Softener.
•Regular interval onitoring of the water quality and work environ ent is reco ended to ensure
proper operation of the valve and syste .
•Any odification to Genesis equip ent, which is outside the standard scope of supply, voids the
product warranty.
•Genesis equip ent, like all odern electronic devices, can be da aged by electrical surges or brown
outs. Every effort has been taken to harden the circuits, by design, to protect against such events.
These precautions, or even additional surge protection, are not 100% effective. Therefore, equip ent
da age caused by abnor al electrical events is not covered by warranty.
Genesis Upflow Valves & Systems Service Manual
5. Valve Installation
Unit Location
•The filter or softener should be located close to a floor drain away fro direct sunlight and any heat
sources.
•Protect equip ent fro direct sunlight and precipitation exposure.
•Install equip ent in a location safe fro unauthorized access or vandalis .
•Ensure that the unit is installed with enough space for operation and aintenance.
•The installation surface should be clean and level.
•Install the unit in an environ ent which ini izes consu er risk of loss in the event of alfunction.
•Discount Water Softeners offers any different products for any different applications, for both
indoor and outdoor environ ents. If you are not 100% sure the equip ent purchased is suitable for the
installation application or environ ent, please check with a Discount Water Softener representative, or
your local equip ent provider, to ensure the proper equip ent is selected. Equip ent installed in
inappropriate applications or environ ents are not covered by warranty.
•Brine tank should be located close to the control valve. Distance should not exceed 20 linear feet.
Plumbin and Mechanical Setup
If the water outlet or water tank is installed higher than control valve, or parallel interlock system with multi-
outlets, a liquid level controller must be installed in the brine tank. If not, the water outlet or source tank will
flow backwards into brine tank during backwashes.
If making a soldered copper installation, all sweat soldering should be done before connecting pipes to the valve.
Torch heat will damage plastic parts.
When turning threaded pipe fittings onto plastic fitting, take precaution not to cross thread or over tighten.
Genesis Upflow Valves & Systems Service Manual
Este manual sirve para los siguientes modelos
1
Tabla de contenidos
Otros manuales de Unidad de control de Genesis
Manuales populares de Unidad de control de otras marcas
Festo
Festo Compact Performance CP-FB6-E Manual de lista de piezas
Elo TouchSystems
Elo TouchSystems DMS-SA19P-EXTME Manual de usuario
JS Automation
JS Automation MPC3034A Manual de usuario
JAUDT
JAUDT SW GII 6406 Series Guía rápida
Spektrum
Spektrum Air Module System Manual de usuario
BOC Edwards
BOC Edwards Q Series Manual de usuario
