Generac Power Systems 10 kW LP Manual de usuario

SAVE THIS MANUAL FOR FUTURE REFERENCE

Installation Guidelines

60 Hz Air-Cooled Generators

10 kW to 26 kW

Para español, visita: http://www.generac.com/service-support/product-support-lookup

Pour le français, visiter : http://www.generac.com/service-support/product-support-lookup

WWW.GENERAC.COM

1-888-GENERAC

(888-436-3722)

(000209b)

WARNING

Loss of life. This product is not intended to

be used in a critical life support application.

Failure to adhere to this warning could result

in death or serious injury.

ii Installation Guidelines for 60 Hz Air-Cooled Generators

Use this page to record important information about this generator.

Record the information found on the unit data

label on this page. See General Information

for the location of the unit data label. The unit

has a label plate affixed to the inside partition,

to the left of the control panel console as

shown in Figure 2-1, Figure 2-2, or Figure 2-

3. See Operation for directions on how to

open the top lid and remove the front panel.

Always supply the complete model and serial

numbers of the unit when contacting an Inde-

pendent Authorized Service Dealer (IASD)

about parts and service.

Operation and Maintenance: Correct main-

tenance and care of the unit ensures a mini-

mum number of problems, and keeps

operating expenses at a minimum. It is the

operator’s responsibility to perform all safety

inspections, to verify all maintenance for safe

operation is performed promptly, and to have

the equipment inspected periodically by an

IASD. Normal maintenance, service, and

replacement of parts are the responsibility of

the owner/operator and are not considered

defects in materials or workmanship within the

terms of the warranty. Individual operating

habits and usage may contribute to the need

for additional maintenance or service.

When the generator requires servicing or

repairs, Generac recommends contacting an

IASD for assistance. Authorized service tech-

nicians are factory-trained and are capable of

handling all service needs. To locate the near-

est IASD, please visit the dealer locator at:

www.generac.com/Dealer-Locator.

Model:

Serial:

Production Date:

Volts:

LPV Amps:

NG Amps:

Hz:

Phase:

Controller P/N:

STA MAC ID:

SSID:

(000393a)

WARNING

CANCER AND REPRODUCTIVE HARM

www.P65Warnings.ca.gov.

Installation Guidelines for 60 Hz Air-Cooled Generators iii

Table of Contents

Section 1: Safety Rules &

General Information

Introduction ..................................... 1

Read This Manual Thoroughly ............1

Safety Rules.................................... 1

How to Obtain Service ........................1

General Hazards............................. 2

Exhaust Hazards............................. 2

Electrical Hazards ........................... 3

Fire Hazards.................................... 3

Explosion Hazards .......................... 3

Battery Hazards .............................. 4

General Rules ................................. 4

Before You Begin ................................4

NEC Requirements .............................5

Standards Index ..................................5

Section 2: Unpacking and

Inspection

General ........................................... 7

Required Tools................................ 7

Unpacking ....................................... 7

Opening the Lid ...................................8

Enclosure Panel Removal............... 8

Front Access Panel Removal ..............8

Intake Side Panel Removal .................9

Customer Connections and Loose

Parts................................................ 9

Rear Connections ........................... 9

Main Line Circuit Breaker

(Generator Disconnect)................. 10

Parts Shipped Loose..................... 10

Auxiliary Shutdown Switch............ 11

Section 3: Site Selection and

Preparation

Site Selection ................................ 13

Carbon Monoxide.......................... 13

Carbon Monoxide Detectors .............13

Potential CO Entry Points .................14

Protect the Structure .........................14

Fire Prevention .............................. 15

Distance Requirements .....................15

Fire Codes, Standards, and

Guidelines .........................................16

Generator Maintenance ....................16

Fresh Air for Ventilation and

Cooling.......................................... 16

Water Ingress Avoidance.............. 16

Proximity to Utilities ....................... 16

Verify Wi-Fi Range ............................17

Transportation Recommendations 17

Suitable Mounting Surface ............ 17

Placement on Roofs, Platforms, and

Other Supporting Structures.......... 17

Section 4: Generator Placement

Generator Placement .................... 18

Fascia Installation

(If Applicable)................................. 18

Base Plug Installation

(If Applicable)................................. 19

Section 5: Fuel Conversion / Gas

Connections

Fuel Requirements and

Recommendations......................... 20

BTU Content ......................................20

Fuel Pressure ....................................20

Fuel Conversion ............................ 20

Fuel Consumption ......................... 21

Fuel Line Sizing ............................. 21

Flexible Fuel Line Extensions ............21

Natural Gas Pipe Sizing ....................22

LP Gas Pipe Sizing ...........................22

Installing and Connecting

Fuel Lines ...................................... 23

Fuel Shutoff Valve .............................23

Flexible Fuel Line ..............................23

Sediment Trap ...................................23

Checking Fuel Line Connections... 24

Checking Fuel Pressure ....................24

Performing Fuel System Leak Test ...24

Natural Gas Installation (Typical) ..25

LP Gas (Vapor) Installation

(Typical) .........................................26

Section 6: Electrical

Connections

Generator Connections ................. 28

Control Wiring................................ 29

Main AC Wiring.............................. 30

Service Entrance Decals ............... 30

Common Alarm Relay (Option) ..... 30

Battery Requirements.................... 31

Battery Installation ......................... 31

Connecting the Battery ......................31

Battery Disposal ............................ 31

iv Installation Guidelines for 60 Hz Air-Cooled Generators

Section 7: Control Panel Startup

/ Testing

Control Panel Interface ................. 32

Using the AUTO/OFF/MANUAL

Buttons ..............................................32

Generator Setup ........................... 32

Activation ...........................................32

Cold Smart Start ................................34

Setting The Exercise Timer ...............34

Before Initial Startup...................... 34

Install Wizard .....................................34

Interconnect System Self Test

Feature ..............................................35

Before starting, complete the

following: ...........................................35

Checking Manual Transfer

Switch Operation........................... 38

Electrical Checks........................... 38

Generator Tests Under Load ........ 38

Checking Automatic Operation ..... 39

Installation Summary..................... 39

Shutting Generator Down While Under

Load or During a Utility Outage..... 39

Section 8: Troubleshooting

Generator Troubleshooting ........... 41

Section 9: Quick Reference

Guide

System Diagnosis ......................... 43

Section 10: Accessories

Section 11: Diagrams

Installation Drawing

(A0002360608 rev A—1 of 2) ...........49

Installation Drawing

(A0002360608 rev A—2 of 2) ...........50

Safety Rules & General Information

Installation Guidelines for 60 Hz Air-Cooled Generators 1

Section 1: Safety Rules & General Information

Introduction

Thank you for purchasing this compact, high

performance, air-cooled, engine-driven gen-

erator. It is designed to automatically supply

electrical power to operate critical loads

during a utility power failure.

This unit is factory installed in an all-weather,

metal enclosure intended exclusively for out-

door installation. This generator will operate

using either vapor withdrawn liquid propane

(LP) or natural gas (NG).

NOTE: This generator is suitable for supplying

typical residential loads such as induction

motors (sump pumps, refrigerators, air condi-

tioners, furnaces, etc.), electronic components

(computer, monitor, TV, etc.), lighting loads,

and microwaves, when sized correctly. This

unit is also equipped with a Wi-Fi® module,

which allows the generator owner to monitor

generator status from anywhere they have

Internet access.

NOTE: Wi-Fi® is a registered trademark of Wi-

Fi Alliance®.

The information in this manual is accurate

based on products produced at the time of

publication. The manufacturer reserves the

right to make technical updates, corrections,

and product revisions at any time without

notice.

Read This Manual Thoroughly

If any section of this manual is not under-

stood, contact the nearest Independent

Authorized Service Dealer (IASD) or Gen-

erac Customer Service at 1-888-436-3722

(1-888-GENERAC), or visit www.gen-

erac.com for starting, operating, and servic-

ing procedures. The owner is responsible for

correct maintenance and safe use of the unit.

This manual must be used in conjunction with

all other supporting product documentation

supplied with the product.

SAVE THESE INSTRUCTIONS for future ref-

erence. This manual contains important

instructions that must be followed during

placement, operation, and maintenance of

the unit and its components. Always supply

this manual to any individual that will use this

unit, and instruct them on how to correctly

start, operate, and stop the unit in case of

emergency.

Safety Rules

The manufacturer cannot anticipate every

possible circumstance that might involve a

hazard. The alerts in this manual, and on

tags and decals affixed to the unit, are not all

inclusive. If using a procedure, work method,

or operating technique that the manufacturer

does not specifically recommend, verify that

it is safe for others and does not render the

equipment unsafe.

Throughout this publication, and on tags and

decals affixed to the unit, DANGER, WARN-

ING, CAUTION, and NOTE blocks are used

to alert personnel to special instructions

about a particular operation that may be haz-

ardous if performed incorrectly or carelessly.

Observe them carefully. Alert definitions are

as follows:

NOTE: Notes contain additional information

important to a procedure and will be found

within the regular text of this manual.

These safety alerts cannot eliminate the haz-

ards that they indicate. Common sense and

strict compliance with the special instructions

while performing the action or service are

essential to preventing accidents.

How to Obtain Service

When the unit requires servicing or repairs,

contact Generac Customer Service at 1-888-

GENERAC (1-888-436-3722) or visit

www.generac.com for assistance.

(000100a)

Consult Manual. Read and understand manual

completely before using product. Failure to

completely understand manual and product

could result in death or serious injury.

WARNING

(000001)

DANGER

Indicates a hazardous situation which, if not avoided,

will result in death or serious injury.

(000002)

WARNING

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

(000003)

CAUTION

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

Safety Rules & General Information

2 Installation Guidelines for 60 Hz Air-Cooled Generators

When contacting Generac Customer Service

about parts and service, always supply the

complete model and serial number of the unit

as given on its data decal located on the unit.

Record the model and serial numbers in the

spaces provided on the front cover of this

manual.

General Hazards

•Inspect the generator regularly, and contact

the nearest IASD for parts needing repair or

replacement.

Exhaust Hazards

(000190)

DANGER

Loss of life. Property damage. Installation must

always comply with applicable codes, standards, laws

and regulations. Failure to do so will result in death

or serious injury.

(000191)

DANGER

Automatic start-up. Disconnect utility power and

render unit inoperable before working on unit.

Failure to do so will result in death or serious injury.

(000187)

WARNING

Electrocution. Potentially lethal voltages are generated

by this equipment. Render the equipment safe before

attempting repairs or maintenance. Failure to do so

could result in death or serious injury.

(000209b)

WARNING

Loss of life. This product is not intended to

be used in a critical life support application.

Failure to adhere to this warning could result

in death or serious injury.

(000130)

Accidental Start-up. Disconnect the negative battery

cable, then the positive battery cable when working

on unit. Failure to do so could result in death

or serious injury.

WARNING

(000182a)

WARNING

Equipment damage. Only qualified service personnel may

install, operate, and maintain this equipment. Failure to

follow proper installation requirements could result in death,

serious injury, and equipment or property damage.

(000247a)

Equipment damage. This unit is not intended for use as a prime

power source. It is intended for use as an intermediate power

supply in the event of temporary power outage only. Doing so

could result in death, serious injury, and equipment damage.

WARNING

(000155a)

WARNING

Electric shock. Only a trained and licensed electrician

should perform wiring and connections to unit. Failure to

follow proper installation requirements could result in death,

serious injury, and equipment or property damage.

(000115)

Moving Parts. Do not wear jewelry when

starting or operating this product. Wearing

jewelry while starting or operating this product

could result in death or serious injury.

WARNING

(000111)

WARNING

Moving Parts. Keep clothing, hair, and

appendages away from moving parts. Failure

to do so could result in death or serious injury.

(000108)

WARNING

Hot Surfaces. When operating machine, do not

touch hot surfaces. Keep machine away from

combustibles during use. Hot surfaces could

result in severe burns or fire.

(000146)

WARNING

Equipment and property damage. Do not alter

construction of, installation, or block ventilation for

generator. Failure to do so could result in unsafe

operation or damage to the generator.

Risk of injury. Do not operate or service this machine

if not fully alert. Fatigue can impair the ability to

operate or service this equipment and could result in

death or serious injury. (000215a)

WARNING

(000228)

Environmental Hazard. Always recycle batteries at an

official recycling center in accordance with all local

laws and regulations. Failure to do so could result in

environmental damage, death, or serious injury.

(000216)

WARNING

Injury and equipment damage. Do not use generator

as a step. Doing so could result in falling, damaged

parts, unsafe equipment operation, and could result

in death or serious injury.

(000103)

Asphyxiation. Running engines produce carbon

monoxide, a colorless, odorless, poisonous

gas. Carbon monoxide, if not avoided, will

result in death or serious injury.

DANGER

Asphyxiation. Carbon monoxide can kill in

minutes. Operate this unit outdoors only.

Failure to do so will cause death or serious

injury. (000525)

Safety Rules & General Information

Installation Guidelines for 60 Hz Air-Cooled Generators 3

Electrical Hazards

Fire Hazards

Comply with regulations the local agency for

workplace health and safety has established.

Also, verify that the generator is installed in

accordance with the manufacturer’s instruc-

tions and recommendations. Following

proper installation, do nothing that might alter

a safe installation and render the unit in non-

compliance with the aforementioned codes,

standards, laws, and regulations.

Explosion Hazards

(000146)

WARNING

Equipment and property damage. Do not alter

construction of, installation, or block ventilation for

generator. Failure to do so could result in unsafe

operation or damage to the generator.

(000178a)

WARNING

Asphyxiation. Always use a battery operated carbon

monoxide alarm indoors and installed according to

the manufacturer’s instructions. Failure to do so

could result in death or serious injury.

(000144)

DANGER

Electrocution. Contact with bare wires,

terminals, and connections while generator

is running will result in death or serious injury.

(000150)

Electrocution. Never connect this unit to the electrical

system of any building unless a licensed electrician

has installed an approved transfer switch. Failure to

do so will result in death or serious injury.

DANGER

(000237)

DANGER

Electrical backfeed. Use only approved switchgear to

isolate generator from the normal power source.

Failure to do so will result in death, serious injury,

and equipment damage.

(000152)

DANGER

Electrocution. Verify electrical system is

properly grounded before applying power.

Failure to do so will result in death or serious

injury.

(000188)

DANGER

Electrocution. Do not wear jewelry while

working on this equipment. Doing so will

result in death or serious injury.

(000104)

DANGER

Electrocution. Water contact with a power

source, if not avoided, will result in death

or serious injury.

(000145)

DANGER

Electrocution. In the event of electrical accident,

immediately shut power OFF. Use non-conductive

implements to free victim from live conductor. Apply

first aid and get medical help. Failure to do so will

result in death or serious injury.

WARNING

(000217)

Fire hazard. Do not obstruct cooling and ventilating

airflow around the generator. Inadequate ventilation

could result in fire hazard, possible equipment

damage, death or serious injury.

WARNING

(000218)

Fire and explosion. Installation must comply with all

local, state, and national electrical building codes.

Noncompliance could result in unsafe operation,

equipment damage, death, or serious injury.

WARNING

(000219)

Fire hazard. Use only fully-charged fire extinguishers

rated “ABC” by the NFPA. Discharged or improperly

rated fire extinguishers will not extinguish electrical

fires in automatic standby generators.

WARNING

Electrocution. Refer to local codes and standards for

safety equipment required when working with a live

electrical system. Failure to use required safety

equipment could result in death or serious injury.

(000257)

(000147)

WARNING

Risk of Fire. Unit must be positioned in a

manner that prevents combustible material

accumulation underneath. Failure to do so

could result in death or serious injury.

(000192)

DANGER

Explosion and fire. Fuel and vapors are extremely

flammable and explosive. No leakage of fuel is

permitted. Keep fire and spark away. Failure to do

so will result in death or serious injury.

(000151a)

DANGER

Explosion and fire. Connection of fuel source must be

completed by a qualified professional technician or contractor.

Incorrect installation of this unit will result in death, serious

injury, and property and equipment damage.

(000174)

DANGER

Risk of fire. Allow fuel spills to completely dry

before starting engine. Failure to do so will

result in death or serious injury.

Safety Rules & General Information

4 Installation Guidelines for 60 Hz Air-Cooled Generators

Battery Hazards

Always recycle batteries in accordance with

local laws and regulations. Contact your local

solid waste collection site or recycling facility

to obtain information on local recycling pro-

cesses. For more information on battery

recycling, visit the Battery Council Interna-

tional website at: http://batterycouncil.org.

General Rules

•Follow all safety precautions in the owner’s

manual, installation guidelines manual, and

other documents included with the

equipment.

•Never energize a new system without

opening all disconnects and breakers.

•Always consult local code for additional

requirements for where unit is being

installed.

•Incorrect installation can result in personal

injury and damage to the unit. It may also

result in the warranty being suspended or

voided. All instructions listed below must be

followed including location clearances and

pipe sizes.

Before You Begin

•Contact local inspector or city hall to be

aware of all federal, state, and local codes

which could impact installation. Secure all

required permits before installing.

•Fully comply with all relevant NEC, NFPA,

and OSHA standards, as well as all federal,

state, and local building and electric codes.

This unit must be installed in accordance

with current NFPA 37 and NFPA 70

standards, and any other federal, state, and

local codes for minimum distances from

other structures.

(000110)

WARNING

Risk of Fire. Hot surfaces could ignite

combustibles, resulting in fire. Fire could

result in death or serious injury.

(000188)

DANGER

Electrocution. Do not wear jewelry while

working on this equipment. Doing so will

result in death or serious injury.

(000162)

Explosion. Do not dispose of batteries in a fire.

Batteries are explosive. Electrolyte solution can cause

burns and blindness. If electrolyte contacts skin or eyes,

flush with water and seek immediate medical attention.

WARNING

(000137a)

WARNING

Explosion. Batteries emit explosive gases while

charging. Keep fire and spark away. Wear protective

gear when working with batteries. Failure to do so

could result in death or serious injury.

(000164)

WARNING

Electrical shock. Disconnect battery ground

terminal before working on battery or battery

wires. Failure to do so could result in death

or serious injury.

(000138a)

WARNING

Risk of burns. Batteries contain sulfuric acid and can

cause severe chemical burns. Wear protective gear

when working with batteries. Failure to do so could

result in death or serious injury.

(000163a)

Risk of burn. Do not open or mutilate batteries.

Batteries contain electrolyte solution which can cause

burns and blindness. If electrolyte contacts skin or

eyes, flush with water and seek immediate medical

attention.

WARNING

(000228)

Environmental Hazard. Always recycle batteries at an

official recycling center in accordance with all local

laws and regulations. Failure to do so could result in

environmental damage, death, or serious injury.

(000190)

DANGER

Loss of life. Property damage. Installation must

always comply with applicable codes, standards, laws

and regulations. Failure to do so will result in death

or serious injury.

(000237)

DANGER

Electrical backfeed. Use only approved switchgear to

isolate generator from the normal power source.

Failure to do so will result in death, serious injury,

and equipment damage.

(000182a)

WARNING

Equipment damage. Only qualified service personnel may

install, operate, and maintain this equipment. Failure to

follow proper installation requirements could result in death,

serious injury, and equipment or property damage.

WARNING

Electrocution. Refer to local codes and standards for

safety equipment required when working with a live

electrical system. Failure to use required safety

equipment could result in death or serious injury.

(000257)

(000100a)

Consult Manual. Read and understand manual

completely before using product. Failure to

completely understand manual and product

could result in death or serious injury.

WARNING

Safety Rules & General Information

Installation Guidelines for 60 Hz Air-Cooled Generators 5

•Verify capacity of NG meter or LP tank in

regards to providing sufficient fuel for both

the unit and other household and operating

appliances.

NEC Requirements

Local code enforcement may require Arc

Fault Circuit Interrupters (AFCIs) to be incor-

porated into the transfer switch distribution

panel. The transfer switch provided with this

generator has a distribution panel which will

accept AFCIs (pre-wired transfer switches

only).

Siemens Part No. Q115AF - 15A or Q120AF -

20A can be obtained from a local electrical

wholesaler and will simply replace any of the

single pole circuit breakers supplied in the

pre-wired transfer switch distribution panel.

Standards Index

Strictly comply with all applicable national,

state, and local laws, as well as codes or reg-

ulations pertaining to the installation of this

engine-generator power system. Use the

most current version of applicable codes or

standards relevant to the local jurisdiction,

generator used, and installation site.

NOTE: Not all codes apply to all products and

this list is not all-inclusive. In the absence of

pertinent local laws and standards, the follow-

ing publications may be used as a guide

(these apply to localities which recognize

NFPA and ICC).

1. National Fire Protection Association

(NFPA) 70: The NATIONAL ELECTRIC

CODE (NEC) *

2. NFPA 10: Standard for Portable Fire

Extinguishers *

3. NFPA 30: Flammable and Combustible

Liquids Code *

4. NFPA 37: Standard for Stationary

Combustion Engines and Gas Turbines *

5. NFPA 54: National Fuel Gas Code *

6. NFPA 58: Standard for Storage and

Handling Of Liquefied Petroleum Gases *

7. NFPA 68: Standard On Explosion

Protection By Deflagration Venting *

8. NFPA 70E: Standard For Electrical Safety

In The Workplace *

9. NFPA 110: Standard for Emergency and

Standby Power Systems *

10.NFPA 211: Standard for Chimneys,

Fireplaces, Vents, and Solid Fuel Burning

Appliances *

11. NFPA 220: Standard on Types of Building

Construction *

12.NFPA 5000: Building Code *

13.International Building Code **

14.Agricultural Wiring Handbook ***

15.Article X, NATIONAL BUILDING CODE

16.ASAE EP-364.2 Installation and

Maintenance of Farm Standby Electric

Power ****

17.ICC:IFGC

This list is not all-inclusive. Check with the

Authority Having Local Jurisdiction (AHJ) for

any local codes or standards which may be

applicable to your jurisdiction. The above

listed standards are available from the follow-

ing internet sources:

* www.nfpa.org

** www.iccsafe.org

*** www.rerc.org Rural Electricity Resource

Council P.O. Box 309 Wilmington, OH 45177-

0309

**** www.asabe.org American Society of

Agricultural & Biological Engineers 2950

Niles Road, St. Joseph, MI 49085

(000209b)

WARNING

Loss of life. This product is not intended to

be used in a critical life support application.

Failure to adhere to this warning could result

in death or serious injury.

Safety Rules & General Information

6 Installation Guidelines for 60 Hz Air-Cooled Generators

This page intentionally left blank.

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