GEA ECOspace Manual de usuario

Hygienic valves

GEA hygienic leakage butterfly valve type ECOspace

Operating instruction (Translation from the original language)

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These Operating Instructions are the English translation of the original operating

instructions in the sense of the EU Machinery Directive. This document is

part, be copied, reproduced, translated or reduced to an electronic medium of

machine-readable form without the express permission of GEA Tuchenhagen

GmbH.

LEGAL NOTICE

Word marks

The designation T.VIS® is a protected trademark of GEA Tuchenhagen GmbH.

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TABLE OF CONTENTS

1 General Information 5

1.1 Information on the Document 5

1.1.1 Binding Character of These Operating Instructions 5

1.1.2 Notes on the Illustrations 5

1.1.3 Symbols and Highlighting 5

1.2 Manufacturer address 6

1.3 Contact 6

1.4 EU Declaration of Conformity in accordance with the EC Machinery Directive 2006/42/EC 7

1.5 Translated copy of the EU - Declaration of conformity in accordance with the Pressure Equipment Directive

2006/42/EU 8

2 Safety 9

2.1 Intended use 9

2.1.1 Flow speed 9

2.1.2 Pressure equipment directive 9

2.1.3 ATEX directive 9

2.1.4 Improper operating conditions 9

2.1.5 Requirements for operation 10

2.2 Operator’s Duty of Care 10

2.3 Subsequent changes 11

2.4 General safety instructions and dangers 11

2.4.1 Principles for safe operation 11

2.4.2 Environmental Protection 11

2.4.3 Electrical Equipment 12

2.5 Supplementary Regulations 12

2.6 Qualification of personnel 12

2.7 Safety equipment 13

2.7.1 Signage 13

2.8 Residual dangers 14

2.9 Hazard Areas 15

3 Description 17

3.1 Pneumatic Butterfly Valve with Control Top 17

3.2 Pneumatic Butterfly Valve without Control Top 17

3.3 Butterfly Valve Body without Actuator 18

3.4 Manual Actuator Type H 18

3.5 Functional description 19

3.5.1 Pneumatic Actuator 19

3.5.2 Actuator (A.1) 19

3.5.3 Actuator (A.2) 19

3.5.4 Manual Actuator Type H 20

3.5.5 Butterfly Valve Body without Actuator 20

4 Transport and storage 22

4.1 Storage conditions 22

4.2 Transport 22

4.2.1 Scope of supply 22

5 Technical data 23

5.1 Type plate 23

5.2 Technical data 23

5.3 Resistance of Sealing Materials 25

5.4 Pipe ends - General table of measurements 26

5.5 Tools 27

5.6 Lubricants 28

5.7 Weights 28

6 Assembly and installation 29

6.1 Safety instructions 29

6.2 Notes on installation 29

6.3 Pneumatic connections 29

6.3.1 Air Requirement 29

6.3.2 Establishing Hose Connections 30

6.3.3 Actuator with T.VIS Control Top 30

6.3.4 Actuator without Control Top 30

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6.4 Electrical connections 30

6.4.1 Electrical connection with T.VIS control top 31

6.4.2 Adjusting the proximity switch – actuator without T.VIS 31

7 Start-up 33

7.1 Safety instructions 33

7.2 Notes on commissioning 33

8 Operation and control 34

8.1 Safety instructions 34

9 Cleaning 35

9.1 Cleaning 35

9.1.1 Cleaning Process Examples 35

9.1.2 Cleaning effect 35

9.1.3 Cleaning the Leakage Cavity 36

9.2 Passivation 37

10 Maintenance 38

10.1 Safety notes 38

10.2 Inspections 39

10.2.1 Pneumatic connections 39

10.2.2 Electrical connections 39

10.2.3 Mechanical Connections 39

10.2.4 Signs on the valve 39

10.3 Maintenance intervals 40

10.4 Prior to disassembly 40

10.5 Disassembling the Valve 40

10.5.1 Removing the T.VIS M-15 Control Top 41

10.5.2 Removing the T.VIS A-15 Control Top 42

10.5.3 Removing the Valve 43

10.5.4 Disassembling the Pneumatic Actuator 43

Taking off the Actuator 43

Dismantling the Actuator Parts 44

10.5.5 Disassembling the Manual Actuator 44

10.5.6 Removing the Valve Disk Seal 45

10.6 Maintenance 46

10.6.1 Cleaning the Mixproof Butterfly Valve 46

10.6.2 Lubricating Seals and Threads 47

10.7 Installation 48

10.7.1 Assembling the Valve Disk 48

10.7.2 Torques for the clamps and bolts 49

11 Alarms 50

11.1 Malfunctions and remedies 50

12 Decommissioning 51

12.1 Safety instructions 51

12.2 Disposal 51

12.2.1 General notes 51

12.2.2 Valve Actuator Disposal 51

13 Parts list - Hygienic leakage butterfly valve ECOspace 52

14 Spare parts list - Pneumatic actuator hygienic leakage butterfly valve 54

15 Dimension sheet - Manual operation hygienic leakage butterfly valve 57

16 Dimension sheet - Hygienic leakage butterfly valve ECOspace 59

17 Dimension sheet - Hygienic butterfly valve - seals 61

18 Appendix 63

18.1 Lists 63

18.1.1 Abbreviations and terms 63

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1 General Information

1.1 Information on the Document

The present Operating Instructions are part of the user information for the

product. The Operating Instructions contain all the information you need to

transport, install, commission, operate and carry out maintenance for the product.

1.1.1 Binding Character of These Operating Instructions

These Operating Instructions contain the manufacturer's instructions to the

operator of the product and to all persons who work on or use the product

regarding the procedures to follow.

Carefully read these Operating Instructions before starting any work on or using

the product. Your personal safety and the safety of the product can only be

ensured if you act as described in the Operating Instructions.

Store the Operating Instructions in such a way that they are accessible to the

operator and the operating staff during the entire life cycle of the product. When

the location is changed or the product is sold make sure you also provide the

Operating Instructions.

1.1.2 Notes on the Illustrations

The illustrations in these Operating Instructions show the product in a simplified

form. The actual design of the product can differ from the illustration. For detailed

views and dimensions of the product please refer to the design documents.

1.1.3 Symbols and Highlighting

In these Operating Instructions, important information is highlighted by symbols

or special formatting. The following examples illustrate the most important types

of highlighting.

Danger

Warning: Fatal Injuries

Failure to observe the warning can result in serious damage to health, or

even death.

► The arrow identifies a precautionary measure you have to take to avoid

the hazard.

Warning: Explosions

Failure to observe the warning can result in severe explosions.

► The arrow identifies a precautionary measure you have to take to avoid

the hazard.

General Information

Information on the Document

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Warning!

Warning: Serious Injuries

Failure to observe the warning can result in serious damage to health.

► The arrow identifies a precautionary measure you have to take to avoid

the hazard.

Caution!

Warning: Injuries

Failure to observe the warning can result in minor or moderate damage to

health.

► The arrow identifies a precautionary measure you have to take to avoid

the hazard.

Notice

Warning: Damage to Property

Failure to observe the warning can result in serious damage to the

component or in the vicinity of the component.

► The arrow identifies a precautionary measure you have to take to avoid

the hazard.

Carry out the following steps: = Start of a set of instructions.

1. First step in a sequence of operations.

2. Second step in a sequence of operations.

®Result of the previous operation.

®The operation is complete, the goal has been achieved.

Hint!

Further useful information.

1.2 Manufacturer address

GEA Tuchenhagen GmbH

Am Industriepark 2-10

21514 Büchen

1.3 Contact

Tel.:+49 4155 49-0

Fax:+49 4155 49-2035

[email protected]

www.gea.com

General Information

Manufacturer address

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1.4 EU Declaration of Conformity in accordance with the EC Machinery Directive

2006/42/EC

1/1

GEA INTERNAL

EU Declaration of conformity within the meaning of the EC machine directive 2006/42/EC

Manufacturer:

GEA Tuchenhagen GmbH

Am Industriepark 2-10

21514 Büchen, Germany

Hereby, we declare that the machine designated in the following

Designation: GEA Hygienic Butterfly Valve

GEA Hygienic Leakage Butterfly Valve

Type: Valve with actuator

by virtue of its design and construction and in the versions placed on the market by us, complies with the essential health

and safety requirements of the following directive:

Relevant EC directives:

2006/42/EC

EC Machinery Directive

Applicable harmonized standards, in particular:

EN ISO 12100: 2010

Remarks:

•In the event of a modification to the machine that was not agreed with us, this declaration loses its

validity

•Furthermore, we declare that the specific technical documentation for this machine has been drawn

up in accordance with Annex VII, Part A, and undertake to forward this documentation by means of

data medium upon justified request by the national authorities

Person authorised for compilation and handover of technical

documentation:

GEA Tuchenhagen GmbH

CE Documentation Officer

Am Industriepark 2-10

21514 Büchen, Germany

Büchen, 29 April 2021

________________________________ ________________________________

Franz Bürmann pp. Matthias Südel

Managing Director Head of Engineering

General Information

EU Declaration of Conformity in accordance with the EC Machinery Directive 2006/42/EC

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1.5 Translated copy of the EU - Declaration of conformity in accordance with the

Pressure Equipment Directive 2006/42/EU

Manufacturer:

GEA Tuchenhagen GmbH

Am Industriepark 2-10

21514 Büchen

We hereby declare that the machine named below

Designation: GEA Hygienic butterfly valve

GEA Hygienic leakage butterfly valve

Type: Valve with actuator

due to its design and construction as well as in the versions sold by us,

meet the basic safety and health requirements of the following guideline:

Relevant EC directives: 2006/42/EC EC Machinery Directive

Applicable harmonized

standards, in particular:

DIN EN ISO 12100

Remarks: This declaration will become invalid if

any alterations are made to the

machine which have not been agreed

with us.

We also declare that the relevant

technical documentation for this

machine has been prepared in

accordance with Annex VII, Part A, and

agree to submit the documentation on

justified request of national authorities

on a data carrier.

Person authorised for compilation and

handover of technical documentation:

GEA Tuchenhagen GmbH

CE Documentation Officer

Am Industriepark 2-10

21514 Büchen

Büchen, 29 April 2021

Franz Bürmann

Managing Director i.V. Matthias Südel

Head of Engineering

General Information

Translated copy of the EU - Declaration of conformity in accordance with the Pressure Equipment Directive 2006/42/EU

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2 Safety

2.1 Intended use

The Mixproof Butterfly Valve is used for the separation of media in pipe sections.

Using the device for any other purpose is considered contrary to its designated

use.

Hint!

The manufacturer will not accept any liability for damage resulting

from any use of the valve which is not in accordance with the

designated use of the valve. The risk of such misuse lies entirely with

the operator of the facility.

2.1.1 Flow speed

With slow flow speeds, existing solids holding space can potentially settle.

When the butterfly valve is closed quickly, this causes negative pressure on the

disk and in the area of the butterfly valve seal, as a result of a stall. With flow

speeds of ≥ 3.5 m/s, the valve may only be closed with significantly reduced

speed.

2.1.2 Pressure equipment directive

The Mixproof Butterfly Valves are pressure equipment (without safety function) in

the sense of the pressure equipment directive: Directive 2014/68/EG. They are

classified according to Annex II, article 4, section 3. In the event of any

deviations, GEA Tuchenhagen GmbH will supply a specific Declaration of

Conformity.

2.1.3 ATEX directive

In areas with an explosive atmosphere, only valves suitable for use in such areas

may be used.

Refer to and observe the additional operating instructions “ATEX version valves”.

For details regarding the marking of valves for potentially hazardous areas also

refer to the additional operating instructions “ATEX version valves”.

If these valves are used in areas with a potentially explosive atmosphere, you

must absolutely comply with directive 2014/34/EC with respect to all ignition

hazards.

2.1.4 Improper operating conditions

The operational safety of the component can not be guaranteed under improper

operating conditions. Therefore avoid improper operating conditions.

The operation of the component is not permitted if:

•Persons or objects are in the danger zone.

•Safety devices are not working or were removed.

•Malfunctions have been detected on the component.

Safety

Intended use

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•Damage to the component has been detected.

•Maintenance intervals have been exceeded.

2.1.5 Requirements for operation

The prerequisite for reliable and safe operation of the component is proper

transportation and storage as well as professional installation and assembly.

Operating the unit within the limits of its designated use also involves adhering to

the operating, inspection and maintenance instructions.

2.2 Operator’s Duty of Care

The operating company of the component has a special responsibility for the

proper and safe handling of the component within their company. Only use the

component when it is in perfect operating condition in order to prevent danger to

persons and property.

This operating manual contains information that you and your employees need

for safe operation over the life of the component. Be sure to read these Operating

Instructions carefully and ensure that the measures described here are observed.

The operator's duty of care includes planning the necessary safety measures and

monitoring that these measures are observed. The following principles apply:

•Only qualified personnel may work on the component.

•The operating company must authorize personnel to carry out the relevant

tasks.

•Order and cleanliness must be maintained at the work stations and in the

entire area surrounding the component.

•Personnel must wear suitable work clothing and personal protective

equipment. As the operating company must ensure that work clothing and

personal protective equipment are used.

•Inform personnel regarding any properties of the product which might pose a

health risk and the preventative measures to be taken.

•Have a qualified first-aid representative on call during the operation. This

person must be able to initiate any necessary first-aid measures in case of an

emergency.

•Clearly define procedures, competences and responsibilities for those

working in the area of the component. Everybody must know what to do in

case of an emergency. Instruct the staff in this respect at regular intervals.

•The signs on the component must always be complete and easy to read.

Check, clean and replace the signs as necessary at regular intervals.

•Observe the Technical Data specified and the limits of use!

Hint!

Carry out regular checks. This way you can ensure that these

measures are actually observed.

Safety

Operator’s Duty of Care

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