GarrettCom GT3071R Manual de usuario

1Document 737639-39 (Rev -) www.TurboByGarrett.com

Bill of Materials & Precautions

Application:

2008+ Mitsubishi Lancer Evolution X

Parts List Tools Needed

Item Description Qty.

1 Turbocharger (GT3071R or GT3076R)1

2 Compressor inlet elbow 1

3 Oil inlet fitting (banjo bolt) 1

4 Oil drain line (with o-ring) 1

5 Water line 1

6 Oil inlet spacer 1

7 O-ring for inlet elbow 1

8 Oil drain bolt (M8 x 1.25, 8mm 12-pt head) 2

9 Oil drain gasket 1

10 Copper crush washer, M14 4

11 Copper crush washer, M12 3

12 Copper crush washer, M10 2

13 Actuator retaining ring 1

14 Bolt, turbine (stainless, M10 x 1.25 x 35) 2

15 Installation Instructions 1

We recommend that this Garrett product be installed by a qualified automotive technician. If

you have any doubts as to your ability to install this product, consult with a local automotive

repair company. Please be sure to carefully read all of the attached instructions prior to

starting the installation process. If you have any questions about the enclosed parts or the

instructions, call the distributor that you purchased the kit from for clarification.

Prior to the Garrett product installation, be sure that the vehicle is parked on a level surface

and the engine is cool. Engine fluids and components can be extremely hot following normal

vehicle operation. Avoid direct contact of engine fluids or components with your skin which

may cause personal injury.

Recommended Other Items

IMPORTANT INFORMATION - PLEASE READ CAREFULLY

Garrett Turbocharger Upgrade Kit for the Mitsubishi Evo X

• Ratchet and metric sockets: 10, 12, 14, 17, 19, 22mm, 8mm 12-

point

• Socket extensions, various sizes

• Universal joint (“wobbly”) for socket extension

• Torque wrench (lb-ft or N-m)

• Combination wrenches: 10, 12, 14, 17, 19mm

• Pliers for hose clamps (needlenose or similar)

• Screwdrivers: flat blade and Phillips, various sizes

• Cutoff wheel or hacksaw for trimming steel heat shields & stud

• File or de-burring tool for steel heat shields & stud

• Ruler, scale or calipers (inch or metric)

• Floor jack and 2 jack stands rated for weight of vehicle, or

vehicle lift

• Factory Service Manual & Owner’s Manual

• Safety glasses

• Anti-seize compound

• NOTE: Bolt and fastener sizes may be different from one

model year to the next depending on OE specifications.

Different tools than those listed above may be required.

PLEASE INSURE THAT THE PART NUMBER THAT HAS BEEN

RECEIVED WAS THE INTENDED PART NUMBER BEFORE

BEGINNING INSTALLATION.

See Honeywell Turbo Technologies’ return policy if the incorrect kit

has been ordered.

Part Numbers: 788550-0001:

GT3071R

788550-0002:

GT3076R

2Document 737639-39 (Rev -) www.TurboByGarrett.com

IMPORTANT INFORMATION - PLEASE READ CAREFULLY

Return Policy

Only unused and complete merchandise will be accepted for return subject to inspection and

acceptance by Honeywell Turbo Technologies. No goods will be accepted without prior return

authorization from Honeywell Turbo Technologies. No returns are accepted after thirty (30) days

from original ship date from Honeywell. All accepted returns are subject to a 20% restocking charge

- NO EXCEPTIONS.

Damaged Shipments

The customer must file a claim with the shipping company if goods arrive in a damaged condition.

The customer must also notify the distributor from which the goods were purchased with pertinent

information.

Refused Shipments

Sending a shipment back to The Garrett Garage (or Honeywell) does not automatically give rise to a

complete refund or credit. Honeywell Turbo Technologies may, at its sole discretion require different

payment means for any shipment refused and then reshipped. It is the customer’s responsibility to

make all arrangements with Honeywell Turbo Technologies for disposition of refused shipments.

Shortage or Discrepancy Claim

Shortage or Discrepancy claims must be reported within forty-eight (48) hours of receipt of goods to

the distributor from which the goods were purchased. The Honeywell distributor will determine the

best solution on how to address shortages or discrepancies.

Limited Warranty

Honeywell Turbo Technologies warrants to the original purchaser of its Turbocharger Products that

such Turbocharger Products will, for a period of 1 year from date of shipment and subject to the

Limitations on Warranty, be free from defects in materials and workmanship. For approved warranty

claims Honeywell Turbo Technologies will, at its sole discretion, either credit the original purchaser

in an amount equal to the original purchase price, or replace the applicable Turbocharger Product

free of charge, within 60 days of Honeywell Turbo Technologies’ approval. This is purchaser’s sole

and exclusive remedy and provides the complete financial responsibility of Honeywell Turbo

Technologies for a warranty claim. To be eligible for reimbursement, Customer must (a) submit all

warranty claims to Honeywell Turbo Technologies within 30 days of the discovery of the alleged

Turbocharger Product defect; and (b) complete and return a Returned Material Authorization Form.

Consumers are required to work through Honeywell’s distributors in order to process any warranty

claims.

When Honeywell Turbo Technologies requires the examination of a failed part, Honeywell Turbo

Technologies will promptly notify Customer and will await receipt of the failed part before further

processing the warranty claim. If Honeywell Turbo Technologies ultimately determines that the

failed part is covered under the Limited Warranty, Honeywell Turbo Technologies will reimburse

Customer for the actual cost of ground shipment for any part found to be defective.

Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Part Number: 788550-0001 or -0002

3Document 737639-39 (Rev -) www.TurboByGarrett.com

Limitations on Warranty

The Limited Warranty does not apply to any parts: (a) not used in accordance with Honeywell Turbo

Technologies’ written instructions (b) for which no fault is found; (c) that have been modified in any

manner not specifically approved by Honeywell Turbo Technologies; (d) for which an inspection

indicates that reasonable and proper installation and/or preventative care and maintenance has not

occurred; (e) that have been subject to damage attributable to or caused by misuse, abuse or

vandalism; mishandling, improper shipping or other transit related damage; acts of god or

insurrection; foreign object entry; any part not supplied by Honeywell Turbo Technologies; any repair,

maintenance or service by anyone other than Honeywell Turbo Technologies; or any other acts that

are beyond Honeywell Turbo Technologies’ reasonable control; or (f) attributable to parts not

supplied by Honeywell Turbo Technologies. Honeywell Turbo Technologies expressly disclaims any

and all warranties relative to the foregoing circumstances.

Honeywell Turbo Technologies shall not be liable to Customer under any circumstances for

any special, incidental or consequential damages, including without limitation, damage to or

loss of property other than for Turbocharger Products; damages incurred in installation,

repair or replacement; lost profits, revenue or opportunity; loss of use; losses resulting from

or related to downtime of Turbocharger Products; the cost of replacement transportation,

power, or compression; the cost of substitute products; or claims of third parties for such

damages, howsoever caused, and whether based on warranty, contract, and/or tort (including

negligence, strict liability or otherwise).

The Limited Warranty is the only warranty made by Honeywell Turbo Technologies for any of

its turbochargers and related parts and/or services, and is in lieu of and excludes all other

warranties, expressed or implied, including warranties of merchantability or fitness for a

particular purpose. Honeywell Turbo Technologies hereby disclaims all other warranties not

expressly set forth. Some jurisdictions do not allow for the exclusion of implied warranties, so

the above exclusions may not apply to you, however if implied warranties do apply they are

limited to the original purchaser and for a period of one (1) year from the date of shipment.

Diagnosing Your Vehicle

Do not rely on diagnostic software without seeking the advice of an ASE certified mechanic.

Diagnostic software should only be used as a general guideline to help you facilitate the repair of

your car. If you experience or suspect any malfunction of vital safety equipment, such as your brakes,

exhaust, motor, transmission, fuel delivery system, your car’s structural integrity or any other

potentially life threatening malfunction, cease driving your vehicle immediately and seek professional

help. Always consult your owner’s manual.

Vehicle Modification Notice

Any modifications to your car are AT YOUR OWN RISK. You should consult the owner’s manual and

service manual. You should also contact your car’s manufacturer to determine what effects

modifications may have on your safety, warranty, performance, etc. Please also contact your local

authorities to determine whether your intended modifications will make your car illegal to drive on

public roads. A vehicle modified by the use of competition parts may not meet the legal requirement

for use on public roads. It is your responsibility to comply with federal, state, and local laws prior to

driving your vehicle on public roads.

IMPORTANT INFORMATION - PLEASE READ CAREFULLY

Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Part Number: 788550-0001 or -0002

4Document 737639-39 (Rev -) www.TurboByGarrett.com

OTHER PRECAUTIONS

Observe all safety precautions and warnings contained in the installation instructions. Wear eye and

ear protection and appropriate protective clothing. When working under or around the vehicle support

it securely with jack stands. Use only the proper tools. Exercise extreme caution when working with

flammable, corrosive, and hazardous liquids and materials.

LEGAL INFORMATION

The Garrett turbo kits are for use off the public roadways. Federal law restricts the removal or

modification of any part of a federally required emission control system on motor vehicles. Also,

many states have enacted laws which prohibit tampering with or modifying emission or noise control

systems. Vehicles which are not operated on public roadways may be exempt from certain

regulations, however the buyer is strongly urged to check all applicable local and state laws and is

ultimately responsible for compliance with the applicable laws and regulations.

Contact Information for Questions

Please contact the Honeywell distributor from which the equipment was purchased for any questions

regarding this Shipping/Returns/Cancellation Policy, for notifications to Honeywell Turbo

Technologies, and for instructions on processing damaged shipments and authorized returns.

IMPORTANT INFORMATION - PLEASE READ CAREFULLY

Honeywell Turbo Technologies

Garrett Independent Aftermarket

Honeywell International Inc.

3201 W. Lomita Blvd.

Torrance, CA 90505

www.TurboByGarrett.com

Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Part Number: 788550-0001 or -0002

5Document 737639-39 (Rev -) www.TurboByGarrett.com

Installation Instructions

NOTE:

2 steel heat shields and one steel stud will

need to be trimmed as part of this

installation. See steps 35 & 48-50.

TURBOCHARGER REMOVAL

1. Uncover the vehicle’s battery, which is

located in the trunk. Disconnect the ground

cable and secure it away from the terminal

(10mm wrench or socket). See

Fig. 1.

2. Locate the plastic engine compartment

covers under the vehicle. Remove the rear-

most center cover, shown outlined in yellow

Fig. 2

. The cover is secured by round

plastic clips. Use a prying tool or a flat blade

screwdriver to pop out the center section of

the clip, and then pull the clip out by hand

(clips, flat blade screwdriver).

3. Then remove the passenger side front cover,

which is secured by 2 bolts and plastic clips.

This cover is shown outlined in

Fig. 3

, with

bolt locations shown by arrows (2 bolts, clips,

10mm socket, screwdriver).

4. Drain the engine coolant by opening the

drain valve, which is now accessible on the

passenger’s side front of the radiator. Drain

into a suitable container. Open the radiator

cap to speed the process (pliers).

Fig. 1

Fig. 3

Fig. 2

Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Part Number: 788550-0001 or -0002

6Document 737639-39 (Rev -) www.TurboByGarrett.com

Installation Instructions

5. Remove the upper plastic engine cover by

pulling upwards until it pops off. See

Fig. 4

6. Remove the compressor outlet elbow hoses

complete with the adapter tube between

them. Remove the hose clamps at the

locations shown by arrows in

Fig. 5

. These

parts will be reused (2 clamps, screwdriver).

7. Remove the compressor inlet hose, complete

with rubber elbow and bypass valve. To do

so, remove all 4 clamps at locations shown in

Fig. 6

. These are:

1. MAF sensor clamp

2. Bypass valve clamp

3. Bypass valve signal line clamp

4. Turbocharger inlet elbow clamp (out

of sight)

These parts will be reused (4 clamps, Phillips

screwdriver or 10mm socket, pliers).

Fig. 4

Fig. 6

Fig. 5

Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Part Number: 788550-0001 or -0002

7Document 737639-39 (Rev -) www.TurboByGarrett.com

Installation Instructions

8. Remove the strut tower brace bar. There are

3 nuts on each side of the car securing it to

the strut towers. These parts will be reused

(6 nuts, 14mm socket). See

Fig. 7

9. Remove the cowl heat shield, located on the

firewall behind the cylinder head and under

the cowl overhang. These parts will be

reused (3 bolts, 10mm socket). See

Fig. 8

10. Remove the heat shield covering the exhaust

manifold and downpipe. These parts will be

reused (5 bolts, 10mm socket). Bolt locations

are shown by arrows in

Fig. 9.

Fig. 7

Fig. 9

Fig. 8

Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Part Number: 788550-0001 or -0002

8Document 737639-39 (Rev -) www.TurboByGarrett.com

Installation Instructions

11. Remove the vacuum / emission hose from

the black metal compressor outlet elbow and

from the wastegate actuator. Tag this hose

for easy identification upon reassembly, and

secure the hose out of the way in the engine

compartment. These parts will be reused (2

hose clamps, pliers). See

Fig. 10

12. Remove the black metal compressor outlet

elbow and its gasket, noting orientation of

the gasket. These parts will be reused (2

bolts, 12mm socket). See

Fig. 11

13. From the driver’s side, find the steel bracket

that braces the compressor housing to the

engine block. Remove this bracket, noting

orientation. This part will be reused (2 bolts,

17mm socket/wrench). See

Fig. 12

14. Remove the cast aluminum inlet elbow from

the compressor housing, along with its

gasket. The bolts will be reused but the

elbow and gasket will not (3 bolts, 12mm

socket). See

Fig. 12

Fig. 10

Fig. 12

Fig. 11

BRACKET

TAB ON GASKET

ELBOW

OUTLET ELBOW CLAMP

CLAMP

Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Part Number: 788550-0001 or -0002

9Document 737639-39 (Rev -) www.TurboByGarrett.com

Installation Instructions

15. Find the hard steel water line that connects

to the rear of the turbocharger’s center

housing (facing firewall). Remove it, along

with its banjo bolt, copper crush washers,

and mounting bolt. Disconnect the rubber

hose. These parts will be reused, except for

the crush washers. The hard line will be

transferred to the Garrett turbocharger in

step 31, using the original banjo bolt and

new copper crush washers supplied in kit (1

banjo bolt, 1 bracket bolt, 1 clamp, pliers,

10mm & 17mm sockets). See

Fig. 13

16. Find the hard steel water line that connects

to the front of the turbocharger’s center

housing (closest to engine block).

See

Fig. 14

; turbocharger shown off of

vehicle for clarity. Remove the rubber hose

that connects to the hard line, but leave the

hard line attached to the turbocharger for

now. The hard line will not be reused. Only

the banjo bolt will be reused, with new M14

copper crush washers supplied in kit (2

clamps, pliers).

WARNING:

If raising vehicle is necessary,

use a lift, or jack and jack stands, rated for

weight of vehicle and follow manufacturer’s

recommendations for lift points.

17. From underneath the vehicle, remove the

front exhaust pipe (before catalytic

converter). Remove the 2 bolts with springs

into downpipe with 14mm socket on 12”

(305mm) extension. Rear nuts are 19mm. If

you do not desire to remove the oxygen

sensor from the pipe, secure the pipe under

the car with zip-ties or wire, so that the

oxygen sensor wire is not supporting the

weight of the pipe (2 bolts, 2 nuts, 14mm &

19mm sockets, extension). Fastener locations

shown by arrows in

Fig. 15

Fig. 13

Fig. 15

Fig. 14

WATER LINE

RUBBER HOSE

Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Part Number: 788550-0001 or -0002

FRONT OF CAR

10Document 737639-39 (Rev -) www.TurboByGarrett.com

Installation Instructions

18. From underneath the vehicle, remove the

black steel bracket that connects the turbine

outlet elbow (downpipe) to the engine block.

This part will be reused (2 bolts, 14mm

socket). See

Fig. 16

19. From underneath the vehicle, remove the

heat shield attached to the top side of the

transfer case, behind and below the

turbocharger. This part will be trimmed in

step 49 and reused. Bolts fasten downward

into transfer case (3 bolts, 10mm socket).

See

Fig. 17

20. Remove the heat shield above the

passenger-side inner driveshaft boot. This

part will be trimmed in step 48 and reused (2

bolts, 10mm socket). See

Fig. 18.

Fig. 17

Fig. 18

HEAT SHIELD

Fig. 16

Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Part Number: 788550-0001 or -0002

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