Fytech FY-9028 Manual de usuario

Owner’s Manual

9028

1、Safety Precautions Symbols

2、Symbols and Definitions

3、Accessories and Spare Parts List

4、Installation

1)、Sp ecifications

2)、D uty Cycle and Overhea ting

3)、Machine Installation

4)、Se lecting a Location

5)、Co nnecting Input Power

5、Operation

1)、Con trols

2)、Welding Gun and Adaptors

3)、Various Oper ations

a、Spo t Welding

b、Washer Welding

c、Tr iangle Washer Welding

d、Carbon Rod Heating

e、Wriggle For m Wire Welding

f、Quick puller

g、Cr ossbar Lifter

h、Cupules

6、Ma intenance

1、Ex ploded View

2、Tr oubleshooting

7、El ectrical Diagra m

8、Pac king List

Contents

Safety Precautions Symbols

Pro tect you r self an d o thers f r om injur y,

rea d a nd foll o w these p r ecaut i ons befo re

ins tallat i on and op e ratio n .

Explo din g par ts ca n inj ure .Alw ays w ear a f ace

sh iel d and l ong s lee ves。

St at ic c a n da ma ge P C b oa rd s

1、Pu t on g ro u nd ed w ri s t st ra p be f or e

ha nd in g b oa rd s or p a rt s。

2、Us e pr op e r st at ic - pr oo f ba g s an d bo xe s t o

st or e，move or s hi p PC b o ar ds。

1、We ar a pp r ov ed f ac e s hi el d or s a fe ty g ogg le s

wi th s id e s hi el ds。

2、We ar p ro p er b od y pr o te ct io n t o pr ot ect s ki n。

Do n ot w el d i n th e he ig h t！

Read instructions.

1、Read owner's Man ua l be f or e us in g o r se rv ic i ng

un it。

2、Use only manufacturer’s supplied replacement。

Fl yi ng m e ta l ca n in j ur e ey es。

1) We ar s a fe ty g la s se s wi th s i de s hi eld s or f ac e

sh ie ld。

1、Ma gn et i c fi el ds c a n af fe ct p a ce ma ker s.

Pa ce ma k er w ea re r s ke ep a wa y .

2、We ar er s s ho ul d co n su lt t he i r do ct or be fo re

go in g ne a r pl as ma a r c cu tt in g o pe ra ti o ns。

Ov eru se ca n cau se ov erh eat ing

Al low c ool ing p eri od ,f oll ow ra ted d uty c ycl e

before starting to w eld a gai n.

El ec tr i c sh oc k ca n k il l:

1、Do n ot t ou c h li ve e le c tr ic al p a rt s。

2、We ar d ry , ho le -f r ee i ns ul a ti ng g lo v es a nd

bo dy p ro t ec ti on .

3、Do n ot w ra p e le ct ri c al c ab le a r ou nd y ou r

bo dy .

4、Gr ou nd t h e wo rk pi e ce w it h a go o d el ec tr -

ic al g ro u nd。

Ey e pr ot e ct io n fo r w el di ng :

Cu rr en t l ev el i n am p er ag e Mi n im um s ha d e

Nu mb er

30-150A----------- --- -- - -- - -- - -- - -- # 8

150-300A--------------------------- #1 0

30 0- 50 0 A- -- -- -- - -- - -- --- --- --- ----- #12

Nev e r cut o n p res s uri z ed cyl inde r.

Maintenance regularly！

Fa ct or y s af et y！

Page.1

Fi re o r ex p lo si on h a za rd .

Do n ot l oc a te u ni t on , ov er ,o r n ea r co mb u st ib e

su rf ac e s. Do n ot i n st al l un i t ne ar f la m ma bl es.

Re mo ve a l l fl am ma b le s of t he w e ld in g ar e a.

Fa ll in g u ni t ca n ca u se i nj ur y .

Th e he at f r om t he w or k pi ec e ca n c au se s er i ou s

bu rn s。

Fu me s an d g as es c an b e h az ar do u s

we ld in g p ro du ce s f um es a nd g a se s. Breathing

th es e fu m es a nd g as e s ca n be h az a rd ou s

to y ou r he a lt h .

If inside,ventilate the area.

Do n ot w el d i n a co nf in e d sp ac e on l y if i t

is w el l ve n ti la te d .

Pr ot ec t y ou rs el f Warn others

Definitions

Symbols and Definitions

Rat e d w e l d i ng

current

Pri m a r y v o l tage

Rat e d n o l o a d

vol t a g e ( A average)

Con v e n t i o nal

loa d v o l t a g e

Power rating,

product o f v ol ta ge

and current(KVA)

Her t z

Amperes

Volts

I1max

I1eff

Rat e d m a x i m um

sup p l y c u r r ent

Maximum effective

supply current

Degree of protection

Sin g l e p h a s e

Duty cycle

Direct current

Constant crrent

Temperature

Su it ab l e fo r so me

ha za rd o us l oc at i on s

Vol t a g e i n p ut

Lo w ai r pr e ss ur e

li gh t

Off

Protective earth

(Ground)

Input

＋－

Adjust air/gas

pressure

Percent

Increase

Lin e c o n n e c tion

Loo s e s h i e l d cup

Aut o m a t i c

Man u a l

Page.2

Do n ot d o th i s

Accessories And Spare parts

Accessories and Spare Parts List:

Remark:

1)、Op t ional o r ders fo r a bove acc essori es and com ponent s are

ava ilable .

2)、Mo d el and pa r ts numb e r requi r ed when or dering p arts fro m

you r local di s tribu t or.

Page.3

Description

matic cupule

( )

raction pin (long)

Trolley

Professional spot welder

Polishing machine

Tool box

Car body repair kit

Quick puller

Pneu

Small pneumatic cupule

Manual cupule

Wrench for welding gun

Multi hook claw

Wavy wire

OT washer

10mm Washer

12mm Washer

Stud 0.6mm

Triangle washer

Carbon rod

Wavy wire electrode tip flat

OT washer connector

Washer connector

Stud connector

Triangle washer connector

Carbon rod connector

Spot weld electrode tip

Air hose connector

Hook

Pulling hammer with hook

Dent pulling spot hammer

“T” pothook (long)

“T” pothook (short)

Crow bar

1250mm Crossbar lifter with 4 stands

850mm Crossbar lifter with 4 stands

750mm Crossbar lifter with 2 stands

Hooker for crossbar lifter

6-hook claw for crossbar lifter

4-hook claw for crossbar lifter

Traction pin (short)

4-hook chained claw for crossbar lifter

Water proof socket

Earth clamp

Common caster

Caster with brake

Wheel screw

Dent repair glue pulling kit With O type washer 20pcs

Hot air gun

Glue gun

Glue stick

Portable multi-hook puller

No.

Remarks

10KW

Electronic timer,continuity

0-9 9 ms

Inf i nit y

1.0+1.2(mm)

100 0 *52 0 0*1 5 60( m m)

Sin g le ph a se 23 0 V 50H Z

AC1V-13V

5800A

180kg

Kr ip to l h ea ti ng A C 6V -1 0V w a sh er w el d in g AC 1V- 12 V do ubl e- si de we ld in g AC1V-13V

57A

1、specifications

Output voltage

Input power

Max i. nput current

Operation way

Time reg ulat ion sy stem

Operation place

Vacuum cup ule device

Dimension

Instant max .current

One side welding thickness

Installation

Input voltage

Page.4

2、Duty Cycle and Overheating

Duty cycle is percentage of 10 minutes that unit can weld at

rated load without overheating.

If unit overheat,output stops ,and cooling fan runs .Wait fif-

teen minutes for unit to cool.Reduce amperage or duty cycle be-

fore welding.

Page.5

Overheating Sto p w ork i ng Wai t f ift e en mi n ute s

for u n it to c o ol

Red u ce am p era g e or

reduce duty cycle

Wel d again

3、Machine Installation

1)Open the package and find out the owner's manual。

2)Check the supplied accessories according to packing

list that attached to this manual.

3)Properly install this equipment as following diagram.Inspect

the unit for any problems.If so,contact your local distributor

or service agency.To locate a distributor or service agency.

Pag e .6

Page.7

4、Selecting a Location

1)Select a correct location to place the unit.

2)Determine input power cord length according to its actual

operation requirement .Make sure that the supply cable is at

least 6mm in diameter

3)Do not move or operate unit where it could tip.

4)Use cart or unit handle to move unit .Do not pull the cords

to move unit.

5、Connecting Input Power

1、Inp u t pow e r cor d（n ot le s s than 6 mm

cop p er co r d）.

2、Ove r -cu r ren t p rot e ctio n.

3、Dis c onn e ct de v ice l i ne ter mina ls.

4、Gro u nd wi r e L1/ L 2 inp u t cond ucto rs.

Ins t all a tio n m ust m e et all N atio nal an d

Local Codes-- - hav e o nly q u ali f ied pe rson s

mak e t his i n sta l lat i on.

Dis c onn e ct an d l ock o ut/t agou nt inp ut pow er

bef o re co n nec t ing i n put co nduc tors f rom

unit.

Sel e ct ty p e and s i ze of o v er-c urre nt

protection.

Clo s e and s e cur e d oor o n d isco nnec t devi ce .

Rem o ve lo c kou t /ta g out de vice ,and p lace

swi t ch in t h e "on" position.

Page.8

The powersupply must have a ground connection.

The welder must also be connected to circuit breaker.

The m a chine m u st be gro u nded( e arthed )

properly to prevent accidental electrical

shock.

If yo u n eed to op e n the mac h ine case (after

wor k e very da y ,make s u re to tur n o ff the

ext e rnal po w er sour c e and tur n o ff the pow er

swi t ch on the m a chine .

The p o wer s upp l y mus t h ave a gr ound c onne ctio n.

The w e lde r m ust a l so be c o nnec ted to c ircu it bre aker .

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