Fytech FY-4200/2E Manual de usuario

Owner’s Manual

FY-4200/2E

The equipment is approved by a number of car manufacturers(China)

CONTENTS

1.Safety Precautions Symbols

2. Symbols And Descriptions

3.Accessories And Spare Parts

4.Installation

4-1. Specifications

4-2. Duty Cycle And Overheating

4-3. Machine Installation

4-4. Selecting A Location

4-5. Installing Gas Supply

4-6. Connecting Input Power

4-7. Threading Welding Wire

4-8. Changing Drive Roll

4-9. Typical MIG process Connection

4-10.Welding Gun

5.Operation

5-1.Controls

5-2.Holding And Positioning Welding Gun

5-3.Conditions That Affect Weld Bead Shape

5-4.Gun Movement During Welding

5-5.Poor Weld Bead Characteristics

5-6.Good Weld Bead Characteristics

6.Troubshooting

6-1.Excessive Spatter

6-2.Porosity

6-3.Excess Penetration

6-4.Lack Of Penetration

6-5.Incomplete Fusion

6-6.Burn-Through

6-7.Waviness Of Bead

6-8.Distortion

6-9.Troubleshooting Guide For Semiautomatic Welding Equipment

7.Exploded View

8.Electrical Diagram

9.Packing List

Read instructions.

1、Read owner's Manual before using or

servicing unit。

2、Use only manufacturer’s supplied

replacement。

Exploding parts can injure.Always

wear a face shield and long sleeves。

Static can damage PC boards

1、Put on grounded wrist strap before

handing boards or parts。

2、Use proper static-proof bags and

boxes to store，move or ship PC boards。

Fire or explosion hazard.

Do not locate unit on,over,or near combustibe

surfaces.Do not install unit near flammables.

1、Wear approved face shield or safety

goggles with side shields。

2、Wear proper body protection to protect skin。

Do not weld in the height！

Flying metal can injure eyes。

1)Wear safety glasses with side shields or

face shield。

1、Magnetic fields can affect pacemakers.

Pacemaker wearers keep away.

2、Wearers should consult their doctor

before going near plasma arc cutting

operations。

Overuse can cause overheating

Allow cooling period ,follow rated duty

cycle before starting to weld again.

Cylinders can explode if damaged.Gas

cylinders contain gas under high pressure.

If damaged,a cylinder can explode .Be sure

to treat them carefully.

Electric shock can kill:

1、Do not touch live electrical parts。

2、Wear dry,hole-free insulating gloves

and body protection.

3、Do not wrap electrical cable around your body.

4、Ground the workpiece with a good elect-

rical ground。

Keep away from the torch tip.

Remove all flammables of the welding area.

Falling unit can cause injury.

Eye protection for welding:

Current level in amperage Minimum shade

Number

30-150A---------------------------- #8

150-300A--------------------------- #10

300-500A--------------------------- #12

The heat from the workpiece can cause serious

burns。

Never cut on pressurized cylinder.

Keep away from moving parts such as fans.

Fumes and gases can be hazardous.

welding produces fumes and gases. Breathing

these fumes and gases can be hazardous to

your health.

If inside,ventilate the area.

Do not weld in a confined space only if it

is well ventilated.

Moving parts can cause injury.

Maintenance regularly！

Factory safety！

Protect yourself Warn others

Page.1

Safety Precautions Symbols

Protect yourself and others from injury,

read and follow these precautions before

installation and operation.

Symbols And Descriptions

Symbols And Definitions

Primary voltage

Hertz

＋－

Adjust Air/Gas

Pressure

Description:

Our semi-automatic welder is an all-in-one MIG shielding gases welder (GMAW) with high

efficiency that is an ideal substitute for manual arc welding.

Most advanced circuit design and technology are adopted.Excellent performances,supreme reliability,

quality welding requirements can be satisfied.Spot weld,groove weld,and fillet weld are available.Most

commonly used shielding gases are applicable such as Co2,AR,CO2+AR,CO2+O,etc.

Suitable for welding of variou metallic materials such as mild steel,low carbon steel,low alloy steel,

stainless steel, steel,iron,copper, aluminum,nicket,etc.

Extensively used in the welding and field operation of oil pipeline,chemical,car fabrication,shipyard,

etc.

Gas Input

Gas Output Do Not switch

While welding

Amperes

Volts

Gas Metal Arc

Welding(GMAW)

Gun On Percent

Wire Feed Off Increase

Line Connection

Loose Shield Cup

Protective Earth

(Ground)

Degree Of

Protection

Rated Welding

Current

No--Do Not DO

This

Single Phase

Power Rating,Products

Of Voltage And Current

Duty cycle

Direct Current

Wire Feed

Spool Gun

Input

Constant Current

Voltage Input

Temperature

Rated No Load

Voltage(Average)

Conventional Load

Voltage

Page.2

Accessories And Spare Parts

Accessories And Spare Parts List

Pressure Regulator NO.C001

Contact Tip NO.C004

Welding Gun NO.C007

Front Adaptor NO.C010

Trigger Potentiometer NO.C013

Capacitor NO.C016

Feeder Potentiometer NO.C019

Anti-Clogging Ointment NO.C022

Panel Socket NO.C025

Back Wheel NO.C028

Adjustment Switch NO.C002 European Connector NO.C003

Ouput Cable NO.C005

Collect Body NO.C008

Wire Guide NO.C011

Fuse Socket NO.C014

Electromagnetism NO.C017

15AK Gooseneck NO.C020

24AK Gooseneck NO.C018

Control Transformer NO.C023

Digital Display NO.C026

Hose NO.C029

Spool Spindle NO.C006

Fan NO.C009

Shield Cup NO.C012

Chain NO.C015

Feeder Motor NO.C021

NO.C024

Front Wheel NO.C027

Circuit Board NO.C030

Remarks:

1.Optional orders for above accessories and components are available.

2.Model and part number required when ordering parts from your local distributor.

European Connector

Shield

Page.3

Installation Instruction

Side panel

Gun holder

6" torx screw

6" nut

Wheel

Wheel axle

Rubber mat

Wheel washer

Wheel cap

6" torx screw

Side plate

Fender panel

Caster bracket

Caster

8" inner-

hexangular screw

Install the gun holer to the side panel; install the side plates to the fender panel; install the wheel

axle and wheels to the fender panel; install the fender panel to the back panel (using 6" torx screws

and nuts); install casters to the caster bracket (using 8" inner-hexagonal screws); put the rubber

mat on the fender panel.

Page.4

1.Specifications

INSTALLATION

Page.5

Model

Parameter

Voltage

(V)

Frequency

(Hz)

Rated Max

Input Current

(A)

Max Effective

Input Current

(A)

No-load Voltage

(V)

Welding Current

(A)

Output

Current/Voltage

Insulation Grade

Wire Diameter

Type

Dimensions

(mm)

Voltage

Adjustment

Weight

(kg)

Duty Cycle

35%

9.8

35A/17V-

220A/25V

850×380×770

12.8

20-31

35-220A

50 / 60

7 stages

One-piece

Mild Steel

Solid Wire

0.8/1.0mm

FY-4200/2E

AC 380V/3ph

2.Duty Cycle And Overheating

1.Overheat protection is installed on the aluminium board of main

transformer and rectifier.The unit products heat while welding.

2.If unit overheats ,output stops, and cooling fan runs.

3.Wait fifteen minutes for unit to cool.Reduce amperage or voltage,

or duty cycle before welding.

Overheating Stop working Wait 15 minutes

for unit to cool

Reduce amperage

or reduce duty

cycle

Weld again

Page.6

3.Machine Installation

1.Open the package and find out the Owner's Manual.

2.Check the details of accessories according to packing list

that attached to this manual.

3.Properly install this equipment as following diagram.Inspect the

unit for any damage. If so,contact your local distributor or service

agency.

4)The unit should not be located under sunshine.The worksite should

be in low humidity and without dust.

5)Operating Temperature range:-10℃-+40℃.

6)Storage Temperature range:-25℃-+56℃.

7)At least 20cm of space for airflow,30cm of space for two units

located side by side.

8)Use tent to protect the machine from stormy weather when operate

outdoor.

9)Welding produces fumes and gases,Breathing these fumes and gases

can be hazardous to your health.If inside,less than 300m,Venti-

late the area.

10)Properly ground this equipment.

11 ）The input power cord gradient should not more than 15°.

Page.7

4、Selecting a Location

1)Select a correct location to place the unit。

2)Determine input power cord length according to its actual operation

requirement.Input power cord must have a minimum inside diameter of

6mm。

3)Do not move or operate unit where it could tip。

4)Use cart or unit handle to move unit .Do not pull the cords to move

unit.

5)Moving gas cylinder and main unit to hight sparaely.Use lifting eye

to lift unit only ,not running gear,gas cylinders,or any other ac-

cessories.

6)Optional order for individual wire feeder is available.The wire fe-

eder and welding gun divide from the main unit.It is more convenient

to operate.

Page.8

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