Fruitland FB Manual de usuario
I
FB Blowers
MANUFACTURER DECLARATION
MOD................................................................................................................................................
SERIAL NUMBER........................................................................................................
YEAR...............................................................................................................................................
The pump should not be operated until verification can be provided that the installation conforms to directive
2006/42/CE and any current revisions. Always be sure that the installation of the pump conforms to all
applicable installation and operational requirements pertaining to the country and region for which its use is
intended.
PUMP FEATURES
VACUUM PERFORMANCES
MOD. Q* RPM 20%-6”Hg 50%-15”Hg 80%-24”Hg 90%-27”Hg
m3/h-cfm m3/h-cfm Kw m3/h-cfm Kw m3/h-cfm Kw m3/h-cfm Kw
FK1600 1600-950 2000 790-465 7 688-405 14 323-190 21
2500 986-580 9 860-505 18 400-235 26 BO*
3000 1215-715 11 1096-645 23 655-385 31 43-25 35
3500 1428-840 12 1292-760 25 888-522 37 187-110 41
FK2000 2300-1350 2000 1215-715 10 1020-600 20 357-210 32
2500 1547-910 12 1351-795 25 646-380 39
3000 1887-1110 14 1683-990 29 952-560 46 BO*
3300 2084-1226 16 1904-1120 34 1194-702 53 145-85 59
Q = Generated capacity / BO = Blanked Off
DIMENSIONS AND WEIGHT
MOD. A B C D E F G H I J L M N O K
mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in.
FK1600 652 25,7 268 10,55 384 15,1 433 17 157 6,2 50 2 100 4 12 0,47 310 12,2 45 1,77 155 6,1 155 6,1 M16 / 125 5 318 12,5
FK2000 752 29,6 318 12,52 434 17,1 433 17 157 6,2 100 4 200 8 12 0,47 310 12,2 45 1,77 155 6,1 155 6,1 M20 / 155 5 318 12,5
P Q R S T U V Z W X Y r d Z WEIGHT
mm in. mm in. N° mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. Kg lbs
FK1600 380 14,96 420 16,54 8 18 0,71 84 3,3 385 15,16 420 16,54 42 1,65 67,5 2,66 162,5 6,4 7,5 0,3 210 8,27 M12 / 42 1,65
FK2000 380 14,96 420 16,54 8 18 0,71 84 3,3 385 15,16 420 16,54 42 1,65 67,5 2,66 162,5 6,4 7,5 0,3 240 9,45 M12 / 42 1,65
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WORKING PRINCIPLE
This is a three lobe positive displacement pump and can work as an exhauster and a blower. The gas enters
the pump through the suction port at a certain pressure and temperature. It goes out through the exhaust
port at another pressure and temperature. The pump also features ballast cooling through two auxilary ports.
CONSTRUCTION
The pump includes a housing, two lobe rotors, two covers and two sumps. In the front sump there are two
gears that are fixed at the factory for exact timing of the rotors. In the covers there are two opposing seals,,
a roller and a double ball bearing. Each sump contains gear oil.
In the front sump there is also a roll bearing and seal for the drive shaft. (See spare parts list).
GENERAL INFORMATION
This manual is an integral part of the pump. Strictly follow all information and guidlines before
assem-bly and integration to any vacuum system. FRUITLAND will not be responsible for damages
or injuries resulting from improper operation of this equipment. Owners, operators and installers
must adhere to all instructions provided in this manual. FRUITLAND will not be responsable for
damages due to the use of spare parts which are not original parts supplied by or approved by
FRUITLAND.
STORAGE AND HANDLING
When unpacking FRUITLAND products, always check that all parts are shipped in accordance with the
packing slip and other shipping documentation and that the products have not been damaged in shipment.
FRUITLAND products are carefully packaged for shipping. The ports are temporarily sealed to prevent
contamination from entering the pump and the drive shaft is protected from rusting during shipment.
For handling the pump, proceed as follows:
Storage:
Keep the pump in a protected place and at the following climatic conditions:
- Temperature from: -20 °C to 40 °C
- Relative humidity from: 10% to 80%
- For higher humidity use an anti-rust oil on exposed parts
Warning
Use anti-rust oil with fire point over 200 °C
Warning
Dispose the used anti-rust oil in accordance with local regulations.
INSTALLATION
Warning
THE PUMP IS DELIVERED WITHOUT OIL. OIL MUST BE ADDED TO THE PUMP PRIOR TO OPERA-
TION. USE SYNTHETIC EP 220 OIL.
QUALIFIED PERSONNEL
Only qualified and trained personnel who are familiar with the FRUITLAND products should work on, repair
or operate the pump. Original parts supplied by or approved by FRUITLAND must only be used for repair and
main-tenance. Failure to comply with the instructions provided in this manual, may lead to the following
dangers:
- Increased temperature rise beyond the safe operating temperature of the pump and as a burning hazard.
- Danger due to the shaft rotation and other mechanically moving parts.
- Noise generated beyond acceptable limits - hearing protection must be worn in close proximity to the pump.
- This pump is suitable only for applications as described in this manual. Other applications must be approved
by the factory.
If the pump is placed on an irregular base, before tightening it to the frame, check that all four feet touch the
base properly and, if need, use appropiate shims.
The drivetrain coupling or belts must be installted as prescribed by their respective manufacturers.
Under no circumstances must liquids, dust or any kind of solid matter enter the pump. If this happens it will
likely cause catastrophic failure of the pump. It is necessary to protect the pump with appropriate safety
valves and filters. The pump must be used for the purpose for which it was designed. Any other uses must
be approved by the factory.
Don not use this pump to handle flammable gas or liquids. Contact FRUITLAND for special
applications. Never remove safety guards or filters. Check all guards and filters every time prior to operating
the pump.
PIPING TO AND FROM THE PUMP
Using a thick walled pipe reduces the ambient noise effect. Clean the inside of the pipes prior to installation
to prevent foreign debris from getting inside the pump and causing damage. Don’t create short radius curves.
Pipes should be seperately supported, not by the pump. The pump should be isolated from the pipes by
means of flexible connections fitted between the silencers, suction filter and the ports.
PRESSURE RELEIF VALVE
Usually the valve is supplied unadjusted.
ASSEMBLING LAYOUT
1 Secondary shut-off valve
2 4 way valve
3 Suction filter
4 Pump
5 Check valve
6 Check valve
7 Silencer
8 Silencer
9 Vacuum control valve
10 Pressure reliefe valve
11 Temperature thermocouple
VACUUM MODE
PRESSURE MODE
Set the adjustment starting for the lower preload and increase it by tightening the regulation nuts up to the
desired pressure.
COUPLING ALIGNMENT
Correct alignment of the pump coupling is absolutely necessary.
- Measure the alignment with proper instrumentation
- Keep the correct distance between the two coupling faces (see supplier instructions)
V-BELT DRIVE TENSIONING
h (mm) = t/100 x 1,5
INSTRUCTIONS FOR TRUCK INSTALLATION OF
FBVACUUM PUMPS
BASE FRAME
Please follow these instructions when you install the pump on a truck chassis:
First mode
The pump has to be installed on a steel frame with machined base to ensure the flatness with the pump base.
The frame has to be strong enough to avoid deformations due to the chassis elastic strain. The frame has to
be fixed on the chassis with a correct number of shock mounts. The pump and the cooling air manifold have
to be fixed on the frame without any vibration pad. The pump can be installed and supported using either the
discharge and sucking flanges or the proper feet. If the feet are used, before tightening to the frame, check
that all four feet touch the base properly (< 0,2 mm) and, if needed, use appropriate shims on the fourth
foot.
Warning: If the pump is placed on an irregular base, malfunctioning may be occur. During tightening opera-
tion check the free manual rotation of the shaft. Use just one bolt per foot.
Second mode
The pump with the manifold has to be installed on a steel frame machined with the flattest base possible and
with four shock mounts. The frame could be fixed directly to the chassis.
All the above indications are very important to avoid damage to the pump while it is running.
Warning: The pump failure may not occur immediately at start-up but at working temperature.
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