FRONIUS TransSteel 2200 Manual de usuario

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TransSteel 2200

MTG 2100S

Service manual

MIG/MAG power source

42,0426,0273,EN 007-01042021

Contents

General information 5

Foreword and safety instructions 7

Safety 7

Fronius Technical Support National (TSN) 7

General 7

Tools and measuring devices 8

Tools required 8

Measuring and testing equipment 8

Ancillary materials 8

Error location aid 9

LED checklists 11

LSTMAG20 LED checklist 11

Measuring points 13

TSt 2200c measuring points 13

Temperature sensor 13

Service codes 15

General 15

Service codes table 15

Replacing modules 23

Replacing modules 25

Safety 25

General 25

Opening the housing 26

Replacing the LSTMAG20 PC board 27

Removing the LSTMAG20 PC board 27

Installing the LSTMAG20 PC board 28

Replacing secondary diodes 30

Replacing the secondary diode 30

Replacing the fan 32

Replacing the transformer 33

Removing the transformer 33

Fitting the transformer 33

Replacing the solenoid valve 35

Replacing the drive 37

Removing the drive 37

Installing the drive 38

Calibrating the motor 38

Replacing the motor plate 40

Removing the motor plate 40

Installing the motor plate 41

Closing the housing 43

MTG 2100 S 44

MTG2100S welding torch/trigger/coaxial cable 44

MTG2100S FSC 45

MTG2100S inspection following repairs 46

Software 49

Software update 51

Service menu 52

General 52

Opening/closing the service menu 52

Description of the menu contents 52

Safety Inspections 55

Safety Inspections 57

Safety inspection 57

Responsibility 57

Test record 57

Visual inspections 58

General 58

Mains supply and connecting lines 58

Housing and covers 58

Adjustment and display devices 58

Rating plate and warning stickers 58

Electrical tests 59

Ground conductor resistance 59

Insulation resistance 59

Open circuit voltage 60

Documentation 61

Function tests 62

Mains on/off devices 62

Indicators and control elements 62

Gas solenoid valve 62

Test weld 62

General information

Foreword and safety instructions

Safety The following safety instructions apply to all activities described in this service manual:

WARNING!

Work that is carried out incorrectly can cause serious injury and damage.

All activities described in the service manual must only be carried out by Fronius-trained

service technicians. Read the "Safety rules" chapter in the power source operating

instructions.

WARNING!

An electric shock can be fatal.

Before opening the device

▶Turn the mains switch to the "O" position

▶Unplug the machine from the mains

▶Prevent it from being switched on again

▶Using a suitable measuring instrument, check to make sure that electrically charged

components (e.g. capacitors) have discharged

WARNING!

An electric shock can be fatal.

If the device needs to be switched on briefly for testing while the housing is open:

▶Do not touch any parts inside the housing

▶Only touch using suitable measuring or test probes

WARNING!

An inadequate ground conductor connection can cause serious injury or damage.

The housing screws provide a suitable ground conductor connection for earthing the

housing and must NOT be replaced by any other screws that do not provide a reliable

ground conductor connection.

Fronius Technical

Support National

(TSN)

If you have any questions about error analysis, your Fronius Technical Support National

(TSN) sales team will be able to help.

mailto: [email protected]

General The service manual can be obtained from the DownloadCenter at "downloadcen-

ter.fronius.com".

Each chapter in the service manual deals with one complete topic. Use each chapter as

a self-contained source of information. A short description of each chapter follows.

Tools and measuring devices

Tools required - Torx screwdriver (TX8)

- Torx screwdriver (TX10)

- Torx screwdriver (TX20)

- Torx screwdriver (TX25)

- Torx screwdriver (TX40)

- Box spanner, 8 mm

- Flat spanner, 17 mm

- 2 x flat spanner, 15 mm

- Flat spanner, 19 mm

- Slotted screwdriver, 3 mm

- Phillips screwdriver (PZ2)

- Phillips screwdriver (PH2)

- Torque wrench, 1 - 5 Nm

- BT1 fitting tool (item number 42,0411,0039)

- Torque wrench (item number 42,0411,9040)

- Adjustable spanner insertion tool (item number 42,0435,0229)

Measuring and

testing equip-

ment

- Digital multimeter

- Insulation tester (Metriso 5000)

- Torch flow rate testbox (4,078,016)

- Flow and leak tester

- Manual welding torch testbox (4,045,998)

- Apparatus tester e.g. Fluke 6200

Ancillary materi-

als

- Contact spray or alcohol-based solvent

- Cleaning paper

Error location aid

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