Formax FD 8804CC Instrucciones de instalación

FD 8804CC Cross-Cut

FD 8804SC Strip-Cut

Industrial Conveyor Shredders

OPERATOR/

MAINTENANCE MANUAL

FIRST EDITION

7/2013

The serial number is specied on the nameplate of the shredder. Guarantee claims and inquiries cannot be

processed if you do not quote the serial number.

Enter this number into the nameplate shown here immediately after receipt of the shredder.

MACHINE SPECIFICATIONS

Model Type FD 8804CC FD 8804SC

Serial #:

Shred Size: 1/4” x 2” 1/2”

Sheet Capacity: 75 - 90 105 - 125

Speed: Up to 40 fpm Up to 50 fpm

Throat Width: 16” 16”

Waste Bin Capacity: 36 gallons 49 gallons

Motor: 8HP 8HP

Power: 3-Phase, 220V, 50/60Hz, both models

Weight: 661 lbs. 661 lbs.

TABLE OF CONTENTS

TOPIC PAGE

Safety Precautions 1-2

Checking Safety Devices 3

Overview 4

Machine Characteristics 5

Cutting Data, Speed, Dimensions, Weight 5

Motor Specications, Power Requirements 5

Installation 5

Start-up: Main Switch and Control Panel 6

Operation, Overloading 7

Maintenance: Emptying Waste Bin 8

Maintenance: Removing Side Covers 8

Maintenance: Conveyor Belt Maintance 8-9

Maintenance: Lubricating Shredder Mechanisms 10

Maintenance: Exterior Cleaning 10

Parts Lists 11-20

“Work safety” symbol

This symbol marks all work safety notes in this manual which can endanger the health

or life of operators. Please pay attention to this symbol and exercise particular care in

such cases. Please also forward all work safety notes to other users.

Apart from the instructions in this manual, you should also follow generally

applicable safety and accident prevention regulation.

Notes on work safety

The FD 8804 shredder has been inspected for safety. However, improper operation and misuse risk the

following:

• the health or life of the operator

• the machine and other valuable equipment

• the efcient operation of the shredder.

The FD 8804 employs state-of-the-art technology and is safe to operate. However, this machine can become

hazardous if used incorrectly, by untrained staff or for purposes other than those for which it is designed.

• Material with a tendency to curl, e.g. tapes, cords, etc. should not be processed.

• Keep long hair, loose clothes, ties, scarves, etc. away from paper feed opening.

• Only one person should operate the shredder at a time.

• Always follow local safety and accident prevention regulations when operating the shredder.

• No pedestals or other raised surfaces may be placed in the vicinity of the machine if they alter the

safety clearances.

• All connecting cables must be laid in such a way that they cannot be tripped over.

• Mechanical wearing parts must be inspected once a year.

“Attention” notes

This icon marks information in this manual which requires particular attention including

guidelines, regulations, instructions and correct working procedures intended to prevent

damage to the machine and/or other equipment.

Safety Precautions

The FD 8804 shredder is intended only for shredding paper, paperboard and cardboard. It is designed

for shredding large volumes of archive les, bound EDP lists and the contents of waste paper bins. The

hardened, solid-steel cutting rollers are unaffected by loose-leaf binders, paper clips and staples contained in

these materials.

Any other use beyond the scope described here is regarded as not being in accordance with the instructions.

The manufacturer will not be held liable for damage resulting from incorrect use; the user alone is responsible.

Users must also follow the assembly, dismantling, re-assembly, operation and maintenance procedures

specied by the manufacturer. The operation, maintenance and repair of the machine must be performed only

by trained personnel who are aware of the potential dangers.

The relevant accident prevention regulations as well as other generally recognized rules concerning safety

engineering and occupational safety must be observed.

 • Each person responsible for assembling, dismantling and reassembling and maintenance (inspection,

servicing, repair) of the shredder must have read and fully understood the entire operating manual, in

particular the "Safety" section.

• The shredder may only be operated, serviced and repaired by authorized, trained personnel.

• The shut-down procedures specied in this manual must be followed during all assembly, dismantling

and re-assembling, cleaning, and maintenance work. This type of work must be performed only when

the machine is idle.

• The drive of the FD 8804 must be secured against unintentional switching-on before performing

work on the machine. Set the main switch to "Off" and unplug machine from wall outlet.

• After repair, check all protective devices to be sure they have been re-installed before operation.

• Do not perform any work which may impair your safety while operating the machine.

• Immediately report any changes which impair your safety to the person responsible. Shut the machine

down until such damage has been resolved.

• Before operating the shredder, ensure that it is in perfect working condition.

• Ensure that the workplace around the FD 8804 is always clean and safe.

• The user must not make any conversions or changes on his own initiative which impair the safety of

the FD 8804. Protective devices must not be removed or rendered inoperative.

• All work which is not directly connected to the normal operation of the machine must always be

performed when the machine is idle.

• Doors and aps must not be opened until the machine is motionless. Observe safety labels!

• Test the safety features after installing or repairing electrical components.

Checking the safety devices

Check the safety devices:

• at the start of each work shift (when operation is sporadic)

• at least once a week in continuous operation

• after each maintenance or repair

Check the safety devices for:

• specied condition • specied location

• safe attachment • specied function

Correct defects before you operate the shredder.

1. Immediately shut down the shredder if defects occur during operation and make sure the defects are

corrected.

2. Do not modify or remove protective devices. Do not switch off protective devices. For safety reasons,

modications of the machine are not allowed.

Danger: Defective safety devices can cause serious accidents. If safety devices are not

working properly, the shredder should immediately be put out of operation.

Never reach into the cutting system while it is operating; you risk serious injury!

Only when all safety devices are operating correctly can the shredder be used again.

Operate the shredder only when these devices have been checked and are in order.

1. Check the Safety Bar push button (A) in front of the feeding table:

The shredder must switch off immediately when you press the Safety Bar button and the Emergency

stop light must go on.

2. Check the Stop button (B) on the right of the

control panel:

The shredder must switch off immediately

when the button is pushed.

3. Check the Safety Switch inside the Cutting

Block Access Door at the top of the shredder (C).

Press the door handle release. Handle will rotate

up. Pull up on handle.

The shredder must switch off immediately

when the door is opened.

General Overview

Front View with Waste Bin

Control Panel and

Cutting Block Access Door

Breaker Panel

Feed Table

Safety Bar

Right Side View with Electricity

Control Box Access Door

Machine characteristics

Machine designation: conveyor-belt paper shredder

Machine type: FD 8804CC, FD 8804SC

Total machine weight: 661 lbs.

Technical equipment: large feeding table, inlet conveyor belt

Cutting Data, Speed, Dimensions, Weight

Cutting Style: Cross Cut Strip Cut

Shred Size: 1/4” x 2” 1/2”

Sheet Capacity: 75 to 90 105 to 125

Speed: Up to 40 feet per minute Up to 50 feet per minute

Feed Opening: 16” 16”

Dimensions: 31” W x 54” D x 43 1/2” H 29” W x 53” D x 50 1/2” H

Feed Table Dimensions: 26” W x 16” D x 37 1/2” H 28 1/4” W x 16” D x 41 1/2” H

Space Requirements: 34” W x 57” L x 52” H 32” W x 55” L x 59” H

Waste Bin Capacity: 36 gal. 49 gal.

Weight: 661 lbs. 661 lbs.

FD 8804CC

Motor Specications, Power Requirements

Installation

1. Appropriate power outlet must be available at installation site.

2. The FD 8804 is delivered completely assembled (although it can be

delivered in parts, if necessary.) During transport, be aware of the

shredder’s high center of gravity.

3. The shredder can be moved on its casters. If a fork-lift is used to transport

the machine, be sure to use the designated pick-up points.

4. Install the shredder on a at and even oor without carpeting.

5. Once the shredder is in place, lock the caster brakes, and plug in power

cable to appropriate power source.

Power Plug

Power Outlet

Motor Type Horizontal Geared

Rated Power 8HP

Operating Voltage 220V

Phase 3-Phase

Frequency 50/60Hz

Rated Current 20A

Output RPM 25 RPM

Number of Poles 4 (3 hot & 1 ground)

Total Rated Power Pn 1.5KW

Total Rated Current In 20A

Total EOCR Protection 25A

FD 8804SC

Control Panel

DOOR OPEN

Indicator lights to show

when waste bin door is

open. (Shredder will not

operate if door is open.)

REVERSE

Blue Touch Pad

Push button to reverse

direction of cutting blades.

STOP

Red Touch Pad

Push button to stop

cutting system. Shredder

remains in standby mode

until Start is pressed.

START

Green Touch Pad

Push to start conveyor and cutting

blade operation. Cutting system

operates in feed direction.

Start-up and Operation

Main Switch

1. On the right side of the machine, open the orange door leading to the electrical control panel. Push on the

lever (Fig. 1) and the handle will pop out. Pull to open (Fig. 2).

2. Flip the main power switch to the UP position (Fig. 3).

3. Insert key into On-Off switch to right of control panel (Fig. 4). Turn key right, to the On position.

Fig. 1 Fig. 2 Fig. 3

Main Power Switch

MODE INDICATORS

Indicators light to show the

shredder’s status: Auto,

Manual, Stop, Reverse

WASTE BIN FULL

Indicator lights when

waste bin is full of

paper shreds.

LOAD INDICATOR

Lights to show how

close shredder is

to capacity, or if

overloaded.

Fig. 4

Operation

1. Set main switch to ON (Fig. 3). Turn the OFF/ON key switch on the control panel to the ON position.

2. Touch the START pad on the control panel. The conveyor will begin to move in the forward direction.

3. Place the material to be shredded on the feed table, then slide onto the inlet conveyor belt, in appropriate

stacks. (Cross-Cut, up to 90 sheets. Strip-Cut, up to 125 sheets. Sheet capacity may vary due to variables in

paper thickness and power supply.)

NOTE: If material is accidentally placed onto the conveyor belt, DO NOT REACH FOR IT. Instead, press

the Safety Stop bar on the front of the shredder, or press the red STOP pad on the control panel. When the

shredder stops, press and hold the REVERSE pad. The conveyor should operate in reverse, allowing safer

access to the materials. The shredder will stop when the REVERSE pad is released. To resume shredding,

press the START pad.

Turning off the shredder

1. To shut down the shredder, press the STOP pad on the control panel.

2. Turn OFF/ON key switch on the control panel to the OFF position.

3. Open the electrical control panel door, and ip the main power switch DOWN to the off position.

Overloading the motor

If the shred capacity of the machine is exceeded (too large a stack of paper, etc.), the shredder will stop

automatically. To resume shredding:

1. Push and hold the reverse pad until the paper backs completely out of the shredder.

2. Press the red STOP pad or the SAFETY BAR on the front of the machine, then divide the materials into

smaller stacks.

3. Press the START pad. The conveyor and internal shredding mechanisms will begin to move.

4. Continue shredding, feeding less paper at a time.

Frequent Overloading

If the shredder is repeatedly overloaded, the motor can overheat, which will cause the shredder to switch off

automatically. To resume shredding:

1. Allow the motor to cool down for approximately 20 - 30 minutes before using.

2. Once the motor has cooled sufciently, resume shredding by following standard operating procedure (see

Operation).

NOTE:

To maintain optimum performance and allow constant operation, avoid repeatedly

overloading the shredder. This will prevent time-consuming reversing cycles, and will

provide the highest possible throughput.

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