Fluidwell E110-P Manual de usuario

User Manual

E110-P

FLOW LOGGER / TOTALIZER

with analog and pulse signal outputs

Signal input: Flowmeter - type P: Pulse, NAMUR and coil

Signal outputs: Analog referenced flowrate

Scaled or unscaled pulse referenced total

Remote control: External reset with clear-lock

Options: Modbus communication, USB communication

E-Series - Explosion proof indicators for hazardous areas

More info: www.fluidwell.com/eseries

User Manual E110-P

Page 2 FW_E110-P_M_v0301-01_EN

TABLE OF CONTENTS

1 ABOUT THIS MANUAL ........................................................................................................... 4

1.1 How to use this manual................................................................................................... 4

1.2 Use of pictograms ........................................................................................................... 4

1.3 Warranty and technical support ...................................................................................... 4

1.4 Model Reference............................................................................................................. 4

2 SAFETY.................................................................................................................................... 5

2.1 Personal safety ............................................................................................................... 5

2.2 End-user responsibilities................................................................................................. 5

2.3 Potential equipment damage .......................................................................................... 5

2.4 Disposal of electronic waste ........................................................................................... 5

3 INTRODUCTION ...................................................................................................................... 6

3.1 System description.......................................................................................................... 6

3.2 Product features.............................................................................................................. 7

3.3 Installation example ........................................................................................................ 8

4 OPERATION............................................................................................................................. 9

4.1 Introduction ..................................................................................................................... 9

4.1.1 Operating modes............................................................................................................. 9

4.2 Control panel................................................................................................................... 9

4.2.1 Display ............................................................................................................................ 9

4.2.2 Optical keys..................................................................................................................... 10

4.2.3 Backlight.......................................................................................................................... 11

4.3 Operator functions .......................................................................................................... 11

4.4 Displayed information ..................................................................................................... 13

4.4.1 Flowrate .......................................................................................................................... 13

4.4.2 Total and Accumulated Total .......................................................................................... 13

4.4.3 Current day total and Previous day total ......................................................................... 13

4.5 Operator alarms .............................................................................................................. 14

4.5.1 Low battery...................................................................................................................... 14

4.5.2 Internal error.................................................................................................................... 15

4.6 Datalogging (with Type ZL)............................................................................................. 15

5 CONFIGURATION.................................................................................................................... 17

5.1 Introduction ..................................................................................................................... 17

5.2 Operating the Main Electronics Module (MEM) .............................................................. 17

5.2.1 Configuring using PC Configuration tool ......................................................................... 18

5.2.2 Mechanical keys.............................................................................................................. 18

5.2.3 Optical keys switch.......................................................................................................... 18

5.2.4 Saving battery lifetime (type PB)..................................................................................... 19

5.3 Configuring using SETUP mode ..................................................................................... 19

5.3.1 Entering SETUP mode.................................................................................................... 19

5.3.2 Navigating the SETUP menu .......................................................................................... 19

5.3.3 Changing configuration settings...................................................................................... 20

5.3.4 Returning to Operator Mode ........................................................................................... 21

5.4 SETUP menu overview................................................................................................... 21

5.5 SETUP menu explanations............................................................................................. 23

5.5.1 Menu 1: Total ................................................................................................................. 23

5.5.2 Menu 2: Flowrate ........................................................................................................... 24

5.5.3 Menu 3: Display ............................................................................................................. 25

5.5.4 Menu 4: Flowmeter ........................................................................................................ 26

5.5.5 Menu 5: Analog output ................................................................................................... 28

5.5.6 Menu 6: Pulse output ..................................................................................................... 29

5.5.7 Menu 7: Modbus communication ................................................................................... 30

5.5.8 Menu 8: Others (without type ZL) ................................................................................... 31

5.5.9 Menu 8: Datalogging (with type ZL) ............................................................................... 31

5.5.10 Menu 9: Others (with type ZL) ........................................................................................ 33

6 INSTALLATION........................................................................................................................ 34

6.1 Installation / environmental conditions ............................................................................ 34

6.2 Handling the E-Series enclosure .................................................................................... 35

6.2.1 Main parts ....................................................................................................................... 35

6.2.2 Identification .................................................................................................................... 36

6.2.3 Opening, assembling and closing the unit ...................................................................... 38

6.2.4 Test unit .......................................................................................................................... 39

E110-P User Manual

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6.3 Mechanical installation.................................................................................................... 40

6.3.1 Installation precautions ................................................................................................... 40

6.3.2 Mechanical dimensions................................................................................................... 41

6.3.3 Mounting the unit............................................................................................................. 41

6.4 Electrical installation........................................................................................................ 43

6.4.1 Electrical precautions ...................................................................................................... 43

6.4.2 Grounding of the enclosure............................................................................................. 44

6.4.3 Electrical ratings.............................................................................................................. 44

6.4.4 Voltage selection sensor supply...................................................................................... 45

6.4.5 Terminal connectors – MEM ........................................................................................... 46

6.4.6 Terminal connectors – RSM............................................................................................ 47

6.4.7 Terminals P1-P2 or P5-P6: Power supply – type PD/PX ................................................ 47

6.4.8 Terminals P3: Sensor supply - type PD .......................................................................... 47

6.4.9 Terminals R1-R2 and R10-R11: Digital outputs D1 and D5............................................ 47

6.4.10 Terminals S1-S3: Flowmeter input.................................................................................. 48

6.4.11 Terminals E1-E2: External reset with clear-lock - Type IB.............................................. 51

6.4.12 Terminals C1-C4: Communication RS232/RS485/USB - Type CB/CH/CU .................... 52

6.4.13 Terminals A1-A2: Isolated analog output – Type AH ...................................................... 53

7 MAINTENANCE ....................................................................................................................... 54

7.1 Check for wear or damage.............................................................................................. 54

7.2 Clean unit........................................................................................................................ 54

7.3 Replace battery............................................................................................................... 54

7.3.1 Battery replacement Supply module BSM / RSM ........................................................... 54

7.3.2 Replace clock battery (type ZL) ...................................................................................... 55

7.4 Replace silica gel sachet ................................................................................................ 55

APPENDIX A - TECHNICAL SPECIFICATION .............................................................................. 56

A.1 General ........................................................................................................................... 56

A.2 Input ................................................................................................................................ 57

A.3 Output ............................................................................................................................. 57

A.4 Operational...................................................................................................................... 58

A.5 Directives/Standards and hazardous area classification ................................................ 59

APPENDIX B - TROUBLESHOOTING ........................................................................................... 60

APPENDIX C - MODBUS COMMUNICATION ............................................................................... 62

C.1 Introduction ..................................................................................................................... 62

C.2 Runtime variables of the unit .......................................................................................... 63

C.3 Configuration variables of the unit .................................................................................. 64

APPENDIX D - REMOTE CONFIGURATION TOOL...................................................................... 68

D.1 Introduction ..................................................................................................................... 68

D.2 Cable connection ............................................................................................................ 68

D.3 Download and install....................................................................................................... 69

APPENDIX E - LEGAL INFORMATION ......................................................................................... 70

E.1 EU Declaration of Conformity.......................................................................................... 70

User Manual E110-P

Page 4 FW_E110-P_M_v0301-01_EN

1 ABOUT THIS MANUAL

1.1 HOW TO USE THIS MANUAL

This operation manual is divided into two main parts:

● The daily use of the E110-P is described in Section 4: Operation[»9]. These instructions are

meant for users.

● All subsequent sections and appendices are meant for electricians/technicians. These provide a

detailed description of all software settings and hardware installation guidance.

Always follow the instructions in this manual, especially the safety information. For additional

information, please contact your supplier.

1.2 USE OF PICTOGRAMS

A hazardous situation may occur if the unit is not used for the purpose it was designed for or is used

incorrectly. The following pictograms inform you of important information:

A warning indicates a hazardous situation that could cause injury or death.

A caution indicates a condition that could cause:

● moderate/minor personal injury or equipment damage.

● incorrect functioning of the unit or connected instruments.

A note informs you of important information.

1.3 WARRANTY AND TECHNICAL SUPPORT

For warranty and technical support on your Fluidwell products, visit our internet site

www.fluidwell.com or contact us at [email protected].

1.4 MODEL REFERENCE

Hardware version: 13.03.xx

Software version: 03.07.xx

Document version: FW_E110-P_M_v0301-01_EN

Information in this document is subject to change without prior notice. The manufacturer is

not responsible for mistakes in this material or for incidental damage caused as a direct or

indirect result of the delivery, performance or use of this material.

by any means without written permission of your supplier.

E110-P User Manual

FW_E110-P_M_v0301-01_EN Page 5

2 SAFETY

2.1 PERSONAL SAFETY

● Explosion hazard: Never open the unit in a hazardous area when it is connected to a power

supply or a consuming device other than the internal battery supply.

● Risk of electric shock: Only open the unit if all leads are free of potential electrical energy.

● Immediately inform the person responsible for the installation if you:

○ detect errors or danger.

○ disagree with the safety precautions.

2.2 END-USER RESPONSIBILITIES

● Installation, use, and servicing of the unit must be done by authorized technicians.

● This unit is not designed for use in life support appliances, devices, or systems where

malfunction of the product could result in personal injury. Customers using or selling these

products for use in such applications do so at their own risk and agree to fully indemnify the

manufacturer and supplier for any damages resulting from such improper use or sale.

● Check all connections, settings and technical specifications of all peripheral devices supplied

with the unit.

● The unit must be installed in accordance with the EMC (Electro Magnetic Compatibility)

guidelines.

● If the unit is used on a ship, truck or somewhere else with no ground, connect an appropriate

grounding to the housing as described in the “Installation” chapter of this manual. Never remove

the earth lead between the housing and the removable terminal-block.

● The local labor and safety laws, and regulations must be adhered to.

● Modifying the unit without prior written consent from the manufacturer will result in the

immediate termination of product liability and the warranty period.

● The manufacturer accepts no responsibility whatsoever if the safety information and instructions

in this manual are not observed.

2.3 POTENTIAL EQUIPMENT DAMAGE

● Before installing the unit, check the mains voltage and information on the manufacturer's label

for product configuration.

● Electro Static Discharge (ESD) causes irreparable damage to electronics. When installing or

opening the unit, wear an ESD ground strap that is correctly grounded and first discharge

yourself by touching a grounded object.

● Never touch the electronic components.

● Never expose the unit to conditions than may exceed the enclosure classification (see the

manufacturer's label for certification data; also refer to Section 6.1: Installation / environmental

conditions[»34]).

2.4 DISPOSAL OF ELECTRONIC WASTE

At the end of its life this product should be disposed of according to the

(inter)national regulations regarding waste electronic equipment. If a

battery is installed in this product it should be disposed of separately. The

separate collection and recycling of your waste equipment will help to

conserve natural resources and ensure that it is recycled in a manner that

protects the environment.

User Manual E110-P

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3 INTRODUCTION

3.1 SYSTEM DESCRIPTION

The flowrate indicator / totalizer model E110-P (also referred to as a unit) is an explosion proof

microprocessor-driven instrument designed to show the current flowrate, the totalized flow and the

accumulated totalized flow, current and previous day total, and several historical day totals.

Fig.1: The E110-P

This manual describes the daily use, configuration and installation of the standard unit (with pulse

input from a flowmeter) and its available options. The following figure shows the E110-P used in a

typical application.

Fig.2: Typical application

E110-P User Manual

FW_E110-P_M_v0301-01_EN Page 7

3.2 PRODUCT FEATURES

The main features of the unit are:

● User-friendliness: optical keys for through-the-glass operation (no need to touch the glass or

remove the cover).

● Bright backlight enables good readings in full sunlight and darkness.

● Usability: wide operational temperature, high ingress protection rating and international

certification.

● PC configuration software making configuration quick and easy.

● Rugged design for harsh environments: not just designed to be explosion proof.

● Aluminum enclosure with high quality industrial two component coating or stainless steel 316L

enclosure for offshore applications.

● Mounting flexibility: multiple solutions for sensor mounting, including 1” NPT or M25 bottom

entry; suitable for wall or pipe mount applications.

● Installation friendly design: spacious cabling area, plug and play cable connection and easy to

remove electronic module.

● Ability to process any type of sensor signal.

● Multiple power supply options to suit any application, including long-life battery supply.

● Configurable pulse and analog signal outputs and optional communication outputs.

Standard inputs

● One flowmeter with a passive or active pulse, NAMUR or coil signal output can be connected to

the E110-P. Several options are available for powering the sensor.

● Status input to reset total remotely or to lock the ‘clear total’ key.

Standard outputs

● Configurable pulse output to transmit pulses representing a certain total quantity. The pulse

length can be set as desired with a maximum frequency of 500Hz.

● Unscaled frequency output for retransmission of the incoming pulses as robust square wave

forms.

● Configurable linear 4-20mA isolated analog output with 12-bits resolution representing the actual

flowrate. Flowrate levels and the minimum and maximum signal output can be tuned.

Control panel

The unit is equipped with a control panel with three optical keys and a large backlit Liquid Cristal

Display (LCD) with various symbols and digits to display/control measurement units, status

information, trend-indication, and key-word messages.

Configuration

The unit can be used for many types of application and has both a SETUP mode as well as a PC

connection for configuring it to your requirements. It includes several important features, such as

K‑Factor, measurement units and signal selection.

All settings are stored in an EEPROM memory so they will not be lost if there is a power failure or

the battery is drained. For information on how to extend the battery life, consult Section 5.2.4: Saving

battery lifetime (type PB)[»19].

Options

Available options are:

● power and sensor supply

● mechanical relay

● full Modbus communication RS232/485 or USB (also battery powered)

● powerful data logging

User Manual E110-P

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3.3 INSTALLATION EXAMPLE

Following parts can be recognized in below installation example.

4 5 9

Fig.3: Installation example E110-P

1. Cover 4. Display 7. Grounding

2. Armed cable connection 5. Optical touch keys 8. Labels

3. Pipe mounting plate 6. Process mount 9. USB connection

E110-P User Manual

FW_E110-P_M_v0301-01_EN Page 9

4 OPERATION

This unit may only be operated by authorized and trained personnel who have read and understood

this manual, particularly Section 2: Safety[»5].

4.1 INTRODUCTION

This chapter describes the daily use and operation of the E110-P. For this, the unit is equipped with

a control panel that provides the operator with various functions, information and operating modes.

4.1.1 OPERATING MODES

The following operating mode are available:

●OPERATOR-mode

This is the default mode of operation and mode indicator

RUN

is shown on the display. This

mode is available for all operators and gives access to most other modes. The available

functions and rights depend on the type of unit and configured settings. The unit will always

return to this mode when there is no user interaction for some time in any of the other modes.

●LOG-mode

When the unit is equipped with a logging function (like historical day totals), this mode is used to

access the logged data. The mode indicator LOG is shown on the display and, depending on the

type of unit, functions like logbook-selection and printing become available.

●SETUP-mode

This mode allows to review all configuration settings using a SETUP-menu. The mode indicator

SETUP

is shown on the display and access can be restricted via a password. After selecting a

configuration item, it can be changed using the PROGRAM-mode.

●PROGRAM-mode

This mode is used to change settings in the SETUP-menu, enter values in OPERATOR-mode or

enter a password. When a setting is being changed, this is indicated by the mode indicator

PROG

on the display.

The following paragraphs describe the modes of operation in more detail. SETUP-mode and

PROGRAM-mode are described in Section 5: Configuration[»17].

4.2 CONTROL PANEL

The control panel is located on the front side of the E-Series and consists of the following parts:

● A Liquid Cristal Display (LCD) to show process values and various other information.

● Three optical keys (PROG, SELECT, CLEAR) to control the unit during operation.

● A backlight to illuminate the display.

When the front cover is removed (only during service in non-hazardous area), the following parts

also become available:

● The Main Electronics Module (MEM)

● Three mechanical keys to control the unit during service.

● A switch to completely disable the optical keys.

These parts are explained in Section 5.2: Operating the Main Electronics Module (MEM)[»17].

Explosion risk: never open the housing when explosive atmosphere is present.

Opening and servicing of the unit may only be carried out by authorized and trained personnel who

have read and understood this manual, particularly Section 2: Safety[»5].

4.2.1 DISPLAY

Inside the E110-P, all inputs (such as sensors and switches) and outputs (such as relays and

current loop) are continuously processed in the background. The relevant process information is

then displayed on a selection of screens when the unit is in OPERATOR-mode.

Normally, the information shown on the display is updated depending on the refresh rate selected in

the configuration settings. However, by pressing any of the keys, the display switches to refreshing

the information 8 times per second. After 30 seconds of key inactivity, the display returns to the

configured refresh rate.

User Manual E110-P

Page 10 FW_E110-P_M_v0301-01_EN

The display contains one line with large digits at the top and one line with small digits at the bottom.

The top line is mainly used to display key process information, while the bottom line usually displays

less important information or system messages.

Both lines are surrounded by various symbols to indicate operating mode, function, status and

measurement unit. The following image shows this in more detail:

PROG SELECT CLEAR

ACC.TOTAL

RATE

bbl lb

USIGALkg

ton

TOTAL

standard 0x10 0

001

LOW BATTERY

40 60

ALARM

Fig.4: Display layout and important symbols

1. Optical keys: PROG, SELECT, CLEAR 8. Alarm indication symbol

2. Small digits – bottom line 9. Optical keys activation indicator

3. Current function – bottom line 10. Trend indication arrows (increase / decrease)

4. Large digits – top line 11. Speedometer

5. Measuring unit – top line 12. Mode indicators: RUN, SETUP, PROG

6. Current function – top line 13. Low battery indicator

7. Key lock symbol (for optical keys)

4.2.2 OPTICAL KEYS

The optical keys are used to control the unit ‘through the glass’ without the need to open the

enclosure. To activate an optical key, position a finger (clean and without gloves) in front of the glass

above the indicated area for PROG, SELECT or CLEAR. Correct key operation will result in the

activation indicator to show on the display. After the indicator is shown, the finger can be

removed and the selected key ‘is pushed’.

The optical keys only work reliably when the glass is clean. Try to avoid actually touching the glass

as this could leave smudges. Clean the glass regularly with a lint free cloth dampened with (soapy)

water.

False activation or bad responses of the optical keys can also be caused by:

● Dirt, grease or dust on the glass.

● Shiny surfaces positioned up to 100 mm (4 inches) in front of the display.

Key lock function

To prevent any erroneous operations due to false optical key activation, a key lock function is

implemented. When the function is enabled (default), the optical keys are automatically locked if no

optical key is activated for 30 seconds.

● False optical key activations can cause erroneous operation and reduce the battery lifetime

significantly. Therefore, it is advised to keep the key lock function enabled.

● When battery powered, the backlight will only come on after the unlock sequence is finished.

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