Flo SmartTWO-BSR Manual de usuario

ilheenTable of Contents

SmartTWO -

BSR

Installation Guide

Table of Contents

1. Maintenance and Safety ............................................................................................................................................... 4

2. General .............................................................................................................................................................................. 5

2.1. Configurations ....................................................................................................................................................... 5

2.2. Specifications ........................................................................................................................................................ 6

2.3. Dimensions .............................................................................................................................................................. 7

3. Site Layout ....................................................................................................................................................................... 8

3.1. Pedestal Positioning ............................................................................................................................................. 8

3.2. Concrete Base ....................................................................................................................................................... 9

3.2.1. Concrete Base – For Master Pedestals with an Integrated Electrical Distribution Panel ................... 9

3.2.2. Concrete Base – For Pedestals without an Integrated Electrical Distribution Panel ........................... 11

4. Electrical Configuration ................................................................................................................................................ 13

4.1. Power Input: Deported Electrical Distribution Panel ..................................................................................... 13

4.1.1. 240V Split Phase Configuration .................................................................................................................... 14

4.1.2. 208 V 3-Phase Supplied by a Deported Electrical Distribution Panel ..................................................... 15

4.2. Power Input: Integrated Electrical Distribution Panel ................................................................................... 16

4.2.1. 240 V Split Phase Configuration .................................................................................................................... 17

5. Integrated Electrical Distribution Panel ..................................................................................................................... 18

5.1. Electrical Design ................................................................................................................................................... 18

5.2. Mechanical Design ............................................................................................................................................... 18

5.2.1. Anchor Points .................................................................................................................................................... 19

5.3. Installation ............................................................................................................................................................ 20

6. Electrical Installation .................................................................................................................................................... 22

6.1. Lifting the Pedestal ............................................................................................................................................. 22

6.2. Pedestal Installation ........................................................................................................................................... 23

6.3. Integrated Electrical Distribution Panel Installation (Optional) ................................................................. 23

6.4. Power Supply Cable Installation ....................................................................................................................... 24

6.4.1. Deported Electrical Distribution Panel ........................................................................................................ 25

6.4.2. Integrated Electrical Distribution Panel ...................................................................................................... 25

6.5. Charging Station Connection ............................................................................................................................27

6.5.1. Pedestal Panel Removal ................................................................................................................................. 28

6.5.2. Charging Station Cable Routing and Ground Connection ...................................................................... 29

6.5.3. Charging Station Wire Connection .............................................................................................................. 32

7. Charging Station Installation ...................................................................................................................................... 33

7.1. Pedestal Access Door Installation ................................................................................................................... 33

7.2. Pedestal Panel Installation ................................................................................................................................ 33

7.3. Charging Station and Connector Installation ................................................................................................ 35

7.4. Preliminary Tests and Commissioning ............................................................................................................ 36

7.5. Preliminary Tests and Commissioning ............................................................................................................. 37

8. Copyright and Liability ................................................................................................................................................. 38

1. Maintenance and Safety

IMPORTANT SAFETY INSTRUCTIONS - PLEASE DO NOT DISCARD THESE INSTRUCTIONS

Read this guide carefully before installing the Electric Vehicle Supply Equipement (EVSE)

1. This dual charging station curbside pedestal was designed to be ground-based,

installed on a non-combustible surface, and to host two SmartTWOTM charging

stations.

2. Verify with local authorities that the location where the EVSE is to be installed is free

from underground pipelines or electrical equipment, otherwise you might inflict

serious injuries on yourself or bystanders.

3. Connect the power input of the charging station bases with 2 AWG to 8 AWG caliber

copper or aluminum conductors rated for usage at a temperature of at least 75 °C

(176 °F.)

4. Grounding: To ensure the safe operation of FLO® EVSEs, they must be connected to

a grounding circuit compliant with local regulations and installed by a certified

electrician.

5. Communicate with a certified contractor, certified electrician, or trained installer to

ensure compliance with the local building code, regulations, security standards and

weather conditions.

6. Any EVSE part alteration will automatically void the warranty.

7. Handle parts with care since they can be sharp-edged. Always use safety glasses

and gloves when unpacking and installing the EVSE.

8. Some parts are heavy and could cause manual handling injuries. Always use proper

lifting techniques and wear safety boots during installation.

9. Never insert your finger into the electric vehicle connector.

10. Never use the EVSE if the power cable seems damaged or if the insulation is

damaged.

11. Never use the EVSE if the main case is broken, cracked, open or damaged.

12. This EVSE was designed to be used with electric vehicles equipped with an SAE-

J1772 connector.

13. This EVSE is to be used to charge vehicles that do not require a ventilated

environment during charging.

14. Replacement of the EVSE charging station, or cable connector must be performed by

qualified service personnel.

15. If the enclosure of the EVSE’s charging station is opened, all gaskets must be

replaced.

16. Do not install the charging station on or over a combustible surface.

2. General

2.1. Configurations

The SmartTWO-BSRTM can be purchased with different configurations. The type of

configuration needed varies based on the site layout.

Model

Description

Master SmartTWO-BSR Power input

From an integrated distribution cabinet (Installed at the

back of the pedestal – Not provided by FLO) OR from a

deported distribution cabinet.

Communication

Integrated cellular gateway

Auxiliary SmartTWO-BSR Power Input

From the Master SmartTWO-BSR integrated distribution

panel OR a deported distribution panel.

Communication

No gateway. Communicates via zigbee communication

protocol with the Master SmartTWO-BSR gateway.

2.2. Specifications

The SmartTWO-BSR is made of one dual pedestal, two SmartTWO charging stations and

two cable management systems. Depending on the chosen configuration, the SmartTWO-

BSR can also be provided with a Cellular Gateway.

Product family

SmartTWO-BSR

Models Master SmartTWO-BSR

Auxiliary SmartTWO-BSR

Aluminum casing Type 3R

Storage temperature -40 °C to 70 °C / -40 °F to 158 °F

Humidity Up to 95% (non-condensing)

Weight

80 kg / 175 lb

Electrical load

2 x 30 A @ 240 VAC or 208 VAC

Output current 6 A to 30 A (Maximum configurable by

software for each charging station)

Frequency

60 Hz

Accessibility ADA Compliant

Certifications CSA certified

USA: UL2594, UL2231-1, UL2231-2, CTEP

EMI Compliance

CAN

ICES

003 (A) / NMB

3 (A) USA

FCC

47 CFR part 15 class A

Dual pedestal

SmartTWO charging stations

Cellular Gateway (Master

configuration only)

Cable management system

Pedestal door opening Pedestal mounting bolts

openings

2.3. Dimensions

The dimensions below apply to both Master and Auxiliary configurations of the SmartTWO-

BSR.

3. Site Layout

3.1. Pedestal Positioning

For each installation site, one master curbside pedestal should be installed, followed by

auxiliary curbside pedestals (optional). The master curbside pedestal is equipped with a

cellular LTE communication gateway that will link with up to 18 auxiliary unit charging

stations (up to 9 pedestals) in close vicinity to the centralized network management

server.

Prior to starting the installation, make sure that the specific location chosen for the master

curbside pedestal installation has a good LTE signal strength. See the reference table

below for typical LTE signal strengths. To ensure linking every charging station on a site,

the maximum distance between any unit is 160’ (48.7 meters), without any obstacle

interfering with the line of sight.

RECOMMENDATION: Each pedestal is equipped with two charging stations. We

recommend installing them at the junction of 2 successive parking spaces on the side of a

street.

LTE signal strength

Excellent Good Fair Poor Deadzone

-90 dBm -91 dBm to -105

dBm

-106 dBm to -110

dBm

-111 dBm to -119

dBm

-120 dBm

Master pedestal

Auxiliary pedestal

Maximum distance 160’ (48.7 m) Maximum distance 160’ (48.7 m)

3.2. Concrete Base

The installer should make a concrete base on site (or use a prefabricated base). Two

configurations are suggested depending on whether there is an integrated or deported

electrical distribution panel.

3.2.1. Concrete Base – For Master Pedestals with an

Integrated Electrical Distribution Panel

When an electrical panel is installed on the back of the SmartTWO-BSR pedestal, it requires

a separate conduit for the power input coming from the grid and going to the panel. The

pedestal has a provision at the center of its base to let the power input pass from the

concrete base up to the electrical panel.

The concrete base should have the following characteristics:

 Four 1” (25.4 mm) diameter threaded rods, spaced according to the pattern

shown below.

 The rods should extend 4” (101.6 mm) out of the concrete base.

 Two cable conduits to pass the charging station wiring feeding the auxiliary

SmartTWO-BSR.

 The cable conduits should exceed the concrete base by 2” (50.8 mm) in the

center of the mast.

 One 2" to 3" (50.8 to 76.2 mm) diameter aluminium cable conduit to pass the grid

cables to the integrated electrical distribution panel dedicated opening.

NOTE: The power input position for the integrated electrical distribution cabinet might

vary. Validate that the cable can be routed correctly from the pedestal opening

dedicated to the grid cabling conduit, to the position of the power input in the electrical

distribution panel.

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