Flo CoRe+ Manual de usuario
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x
Pedestal and Cable
Management System
Installation Guide
TM
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Table of Contents
1. Introduction ............................................................................................................................... 4
2. Safety and Maintenance Instructions .......................................................................................... 4
2.1. Safety Symbols on your Unit ............................................................................................................................... 4
2.2. Instructions Pertaining to the Risk of Fire or Electric Shock ......................................................................... 5
2.3. Important General Safety Instructions ............................................................................................................. 5
2.4. Site Preparation Considerations prior to Installation ..................................................................................... 5
2.5. Safety and Maintenance for the Pedestal and Cable Management System Installation ........................ 6
3. Pedestal Specifications .............................................................................................................. 7
3.1. Pedestal ................................................................................................................................................................... 7
3.1.1. Specifications ..................................................................................................................................................... 7
3.1.2. Dimensions ......................................................................................................................................................... 8
3.2. Pedestal Anchor .................................................................................................................................................... 9
3.2.1. Anchor Specifications ...................................................................................................................................... 9
3.2.2. Concrete Base Specifications ........................................................................................................................ 9
3.3. Installation ............................................................................................................................................................. 12
3.3.1. Cascading Single Station Pedestals ............................................................................................................ 12
3.3.2. Cascading Dual Side-by-Side Station Pedestals ....................................................................................... 12
3.3.3. Cascading Back-to-Back Station Pedestals – Charging Stations on Front and Back ......................... 13
3.3.4. Cascading Back-to-Back Station Pedestals – Charging Stations on the Sides .................................. 13
3.4. Cascading Kit ........................................................................................................................................................ 14
3.4.1. Cascading Kit Mounting Bracket ................................................................................................................... 14
3.4.2. Cascading Kit Breaker Locks .......................................................................................................................... 16
4. Installing a Cascading Kit on a 250 A Circuit ................................................................................17
5. Installing the Pedestal and Charging Station ............................................................................. 18
6. Installing the Cable Management System .................................................................................. 20
6.1. Wall-Mounted Charging Station Installation ................................................................................................. 20
6.1.1. Required Material ............................................................................................................................................ 20
6.1.2. Before Getting Started ................................................................................................................................... 22
6.1.3. Installing a Cable Management System ..................................................................................................... 25
6.2. Single Charging Station Installation .................................................................................................................27
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6.2.1. Required Material ............................................................................................................................................ 28
6.2.2. Before Getting Started ................................................................................................................................... 29
6.2.3. Cable Management System Installation..................................................................................................... 30
6.3. Dual Back-to-Back Charging Station Installation ........................................................................................... 31
6.3.1. Required Material ............................................................................................................................................. 31
6.3.2. Before Getting Started ................................................................................................................................... 32
6.3.3. Installing the Back-to-Back Cable Management System ........................................................................ 33
6.4. Dual Side-by-Side Charging Station Installation ........................................................................................... 34
6.4.1. Required Material ............................................................................................................................................ 34
6.4.2. Before Getting Started ................................................................................................................................... 35
6.4.3. Installing the Cable Management System and Supports ........................................................................ 36
7. Positioning the Cable Clamp ..................................................................................................... 40
8. Poster Panel Installation ........................................................................................................... 42
8.1. Required Material ................................................................................................................................................ 42
8.2. Positioning the Poster Panel ............................................................................................................................. 43
9. Electrical Circuits on Different Configurations ........................................................................... 46
9.1. One or Two Devices on Separate Electrical Circuits ..................................................................................... 46
9.2. Multiple Pedestals, Multiple Devices on Separate Electrical Circuits ....................................................... 47
9.3. Multiple Pedestals, Multiple Devices Sharing the Same Electrical Circuit ............................................... 48
9.4. Multiple Pedestals, Multiple Devices Sharing the Same Electrical Circuit, but with a Circuit Breaker
for each Device ................................................................................................................................................................. 49
10. Servicing the Charging Station .................................................................................................. 50
10.1. 250 A Circuit ......................................................................................................................................................... 50
11. Copyright and Liability Information ........................................................................................... 51
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1. Introduction
This guide describes the pedestal installation and how to install a Cable Management System (CMS) on a new
charging station or a charging station that has already been installed on the pedestal.
Refer to the
Pedestal
section (
section 3.1.
) for more information about the pedestal.
The cable management system is reliable, made from aluminum, and convenient to use. It is maintenance-
free and keeps the charging cables safely off the ground.
The instructions have been tailored to each type of installation. There are 4 types of installations:
The wall-mounted charging station installation
The single charging station installation
The dual back-to-back charging station installation
The dual side-by-side charging station installation
Refer to the appropriate section of this guide according to your desired type of installation.
In addition to instructions, this guide also includes a list of parts for each type of installation, as well as a list of
specific tools and equipment required to complete the installation.
2. Safety and Maintenance
Instructions
Read all the instructions before using this product.
PLEASE SAVE ALL THE INSTRUCTIONS OF THIS MANUAL.
Refer to the CoRe+ MAXTM Installation Guide for your product’s complete Safety and Maintenance
Instructions.
2.1. Safety Symbols on your Unit
This unit is equipped with a protective conductor terminal.
WARNING: This symbol is used to warn you about hazardous voltage and the
possibility of electric shock.
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CAUTION: This symbol is used to make you aware of important safety
information.
2.2. Instructions Pertaining to the Risk of Fire or
Electric Shock
WARNING: When using electric products, basic precautions should always be followed,
including the following. This manual contains important instructions for the CoRe+ MAX
models that must be followed during the installation, operation, and maintenance of the unit.
2.3. Important General Safety Instructions
CAUTION: Always use a manual screwdriver only; DO NOT use an impact driver for the screws
at any time; otherwise, the warranty will be voided.
2.4. Site Preparation Considerations prior to
Installation
Prepare the site and the material to follow the requirements below:
Split phase 120/240 VAC supply or single phase 120/208 VAC
Both lines must have 120 V between ground.
The voltage supply must be grounded.
2 lines and 1 ground connection are required. Neutral is not used.
Maximum output power: 19.2 kW @ 240 VAC or 16.6 kW @ 208 VAC
Built-in protection against overvoltage conditions and leakage current to ground
Use 90 °C copper wire conductors only.
Field terminals accept wires between 3 and 14 AWG.
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2.5. Safety and Maintenance for the Pedestal and
Cable Management System Installation
IMPORTANT SAFETY INSTRUCTIONS – PLEASE DO NOT DISCARD THESE INSTRUCTIONS
Read this section carefully before installing the pedestal.
1. This pedestal was designed to be ground-based. It must be mounted on a non-combustible surface.
2. Ensure the safe operation of the pedestal by grounding it. It must be connected to a grounding circuit
compliant with local regulations and installed by a certified electrician.
3. Confirm with local authorities that the location where the pedestal will be installed is free from
underground pipelines or electric equipment to avoid inflicting serious injuries.
4. Contact a certified contractor, a certified electrician, or a trained installer to ensure compliance with
local building codes, regulations, security standards, and weather conditions.
5. This pedestal was designed to meet the requirements of the Americans with Disabilities Act.
6. Handle the parts with care, since they can be sharp-edged. Always use safety glasses and gloves
when unpacking and installing the pedestal.
7. Always use proper lifting techniques and wear safety boots during the installation. Some parts are
heavy and could cause injuries.
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3. Pedestal Specifications
The pedestal is designed to be installed using these components: the pedestal enclosure, a cascading kit (on
certain pedestal models), and a pedestal anchor. An optional cable management system is also available.
3.1. Pedestal
The pedestal has an access door latch that can be secured using a padlock (not included).
3.1.1. Specifications
The table below displays the pedestal specifications:
Product family CoRe+ MAX
Model ACPE000022
Ingress protection rating 3R enclosure type; suitable for outdoor use
Shipping weight Approximately 25 lbs. not including packaging
Security standard
compliance
UL 50E / CSA C22.2 No. 94.2
Enclosures for Electric Equipment, Environmental
Considerations
Specification information sticker
Charging station back plate
Latch
Access door screws
Access door
Safety warning sticker
Ground terminal
Ground sticker
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3.1.2. Dimensions
The image below shows the dimensions of the pedestal.
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3.2. Pedestal Anchor
The pedestal is designed to be mounted on a prefabricated anchor with free space in the center that has
conduit openings to allow for the passage of the power supply cables. The sections below show the
installation details. Certain types of installations may require a concrete base. Refer to the section below for
more information.
3.2.1. Anchor Specifications
The installer can use a FLO prefabricated anchor (part number: ACAN0001 or C+V1-ANCHOR) or make their
own using 12” long ½” threaded rods spaced according to the image below.
3.2.2. Concrete Base Specifications
The concrete base can be prefabricated or made on site using a concrete formwork. The dimensions and
conduit positioning must be determined based on the environment and layout configuration.
3.2.2.1. Dimensions
The base’s height (H), depth in the ground (D), and surface area (A) must be determined according to the soil
type and the freeze/thaw specifications of the installation area. Use an appropriate electrical conduit with a
maximum diameter of 2’’ (5.08 cm) to position the electrical cables in the center of the anchor. The pedestal
base opening has been sized to accept 2 PVC conduits up to 2’’ (5.08 cm) in diameter each, whether in side-
by-side or back-to-back configuration.
3.2.2.2. Conduit Positioning
The conduit positioning in the concrete base will vary according to the charging station configuration.
Side-by-Side Conduit Positioning
Use for
Single, Dual Side-by-Side, and Back-to-Back (Stations on Back and Front)
charging station
installation
(
see section 3.3.1. to 3.3.3
.).
The conduit positioning should follow the guidelines below:
Prefabricated anchor Threaded rod spacing
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The conduits should be off-centered toward the door, with the outside of the conduits at a
minimum distance of 1.25’’ (32 mm) from the center of the anchor pins.
The 2 conduits must be placed side by side and centered between the anchor pins, which are
located on each side of the pedestal access door.
Back-to-Back Conduit Positioning
Use these instructions for the
Back-to-Back (Stations on the Sides)
charging
station installation (see section
3.3.4.).
The conduit positioning should follow the guidelines below:
The conduits should be off-centered toward the door, with the outside of the conduits at a minimum
distance of 1.25’’ (32 mm) from the center of the anchor pins.
The 2 conduits must be placed back to back and be centered between the anchor pins, which are
located on each side of the pedestal’s access door.
69.85 mm
[2.75"]
63.50 mm
[2.5
"
]
63.50 mm
[2.5"]
63.50 mm
[2.5"]
Ø 63.50
mm
[2.5
"
]
Access door side
90.00 mm
[3.5
"
]
25.40
mm
D
H
A
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