Flintec FT-112 Manual de usuario

FT-112(D) Panel

Weighing Terminal

Technical Manual

FT-112(D) Panel Weighing Indicator, Technical Manual, Rev.1.0.0, May 2019 Page 1of 170 
Table of Contents: 
 1Safety Instructions...................................................................5
2Declaration of Conformity........................................................6
3Introduction .............................................................................7
 Overview.............................................................................................................................................7 
 Specifications......................................................................................................................................7 
 The Front View and Key Functions...................................................................................................12 
3.3.1 Display ..............................................................................................................................................12 
3.3.2 Key Pad ............................................................................................................................................13 
 Passwords ........................................................................................................................................15 
3.4.1 Keylock .............................................................................................................................................15 
3.4.2 Passwords ........................................................................................................................................15 
4Installation.............................................................................16
 Recommendations............................................................................................................................16 
4.1.1 Environment......................................................................................................................................16 
4.1.2 Cabling..............................................................................................................................................16 
4.1.3 Electrical Connection........................................................................................................................16 
4.1.4 Location of the Peripheral Connections............................................................................................17 
 Cleaning............................................................................................................................................17 
 Disposal ............................................................................................................................................17 
 Housing.............................................................................................................................................18 
 Mechanical Installation......................................................................................................................18 
 Electrical Connections ......................................................................................................................19 
4.6.1 Analogue Load Cell Connection (Only FT-112 Panel) .....................................................................19 
4.6.2 Digital Load Cell Connection (Only FT-112D)..................................................................................20 
4.6.3 RS232C Serial Port...........................................................................................................................21 
4.6.4 RS485 Serial Port.............................................................................................................................22 
4.6.5 RS422 Serial Port.............................................................................................................................23 
4.6.6 Ethernet TCP/IP................................................................................................................................24 
4.6.7 Profibus PB.......................................................................................................................................25 
4.6.8 Profinet..............................................................................................................................................25 
4.6.9 CANopen ..........................................................................................................................................26 
4.6.10 EtherNET/IP......................................................................................................................................27 
4.6.11 EtherCAT ..........................................................................................................................................28 
4.6.12 CC-Link.............................................................................................................................................28 
4.6.13 Powerlink ..........................................................................................................................................29 
4.6.14 CC-Link IE.........................................................................................................................................29 
4.6.15 USB Port...........................................................................................................................................30 
4.6.16 Installation of Alibi SD card...............................................................................................................30 
4.6.17 Installation of SD Card......................................................................................................................31 
4.6.18 Digital Inputs .....................................................................................................................................31 
4.6.19 Digital Outputs: .................................................................................................................................31 
4.6.20 Analogue Output Connection............................................................................................................32 
4.6.21 Power Source Connection and Grounding.......................................................................................32 
5FT-112(D) Functions.............................................................33
 Basic Functions.................................................................................................................................33 
 Advanced Functions .........................................................................................................................35 
 Alibi Memory.....................................................................................................................................38 
6Programming and Calibration ...............................................41
 Entering to the Programming and Calibration...................................................................................41 
 Quick Access to frequently Used Parameter Blocks........................................................................42 
 Exit from Programming.....................................................................................................................42 
 Programming and Parameters..........................................................................................................43 
 Calibration.........................................................................................................................................70 
6.5.1 Linearity Correction...........................................................................................................................70 

FT-112(D) Panel Weighing Indicator, Technical Manual, Rev.1.0.0, May 2019 Page 2of 170 
6.5.2 Zero and Span Adjustments .............................................................................................................71 
6.5.3 eCal Electronic Calibration ..............................................................................................................72 
6.5.4 Gravity adjustment............................................................................................................................73 
6.5.5 Calibration coefficients......................................................................................................................73 
7Digital Load Cell (DLC) .........................................................74
 Addressing Digital Load cells............................................................................................................74 
8Identifications ........................................................................76
9SmartAPP..............................................................................78
10 Standard Applications ...........................................................79
 Classifying.........................................................................................................................................79 
10.1.1 Product Limit values at Classifying...................................................................................................80 
10.1.2 Start and Stop the Classifying ..........................................................................................................81 
10.1.3 SmartAPP at Classifying...................................................................................................................81 
 Checkweighing..................................................................................................................................82 
10.2.1 Product Limit values at Checkweighing............................................................................................83 
10.2.2 Start and Stop the Checkweighing ...................................................................................................84 
10.2.3 SmartAPP at Checkweighing............................................................................................................84 
 Filling.................................................................................................................................................85 
10.3.1 Product Entries at Filling...................................................................................................................86 
10.3.2 Start and Stop the filling....................................................................................................................87 
10.3.3 SmartAPP at filling............................................................................................................................87 
 Peak Hold .........................................................................................................................................88 
10.4.1 Product entries..................................................................................................................................88 
10.4.2 Start and Stop the peak hold ............................................................................................................90 
10.4.3 SmartAPP at peak hold.....................................................................................................................90 
10.4.4 Digital inputs and outputs .................................................................................................................90 
 Totalization........................................................................................................................................91 
11 Digital inputs and outputs......................................................93
 Basic Weighing .................................................................................................................................93 
 Application Weighing ........................................................................................................................94 
 Digital inputs .....................................................................................................................................95 
 Digital outputs ...................................................................................................................................96 
12 Serial Data Outputs.............................................................106
 Continuous Data Output .................................................................................................................106 
12.1.1 Continuous Data Formats...............................................................................................................107 
 Fast Continuous Data Output .........................................................................................................110 
 Print Mode.......................................................................................................................................110 
 EPL Format.....................................................................................................................................111 
 BSI Data Structure for Dialog with PC and PLC.............................................................................112 
12.5.1BSI-Base Commands ....................................................................................................................115 
13 Optional Communication.....................................................118
 Analogue Output.............................................................................................................................118 
 Modbus RTU and TCP/IP...............................................................................................................119 
13.2.1 Modbus Data Structure...................................................................................................................120 
 Ethernet TCP/IP..............................................................................................................................127 
13.3.1 Ethernet Parameters.......................................................................................................................127 
 Profibus DP.....................................................................................................................................128 
14.1.1 Data Format....................................................................................................................................128 
14.1.2 GSD Configuration..........................................................................................................................129 
14.1.3 Profibus DP Data Structure ............................................................................................................129 
 Profinet............................................................................................................................................130 
14.2.1 Data Format....................................................................................................................................131 
14.2.2 Profinet Parameters........................................................................................................................131 
14.2.3 GSDML Configuration.....................................................................................................................131 

FT-112(D) Panel Weighing Indicator, Technical Manual, Rev.1.0.0, May 2019 Page 3of 170 
2.4 Profinet Data Structure ...................................................................................................................132 
 CANopen.........................................................................................................................................133 
3.1 Data Format....................................................................................................................................133 
3.2 EDS Configuration..........................................................................................................................134 
3.3 CANopen Data Structure................................................................................................................134 
 EtherNet/IP .....................................................................................................................................135 
4.1 Data Format....................................................................................................................................136 
4.2 EtherNet/IP Parameters..................................................................................................................136 
4.3 EDS Configuration..........................................................................................................................136 
4.4 EtherNet/IP Data Structure.............................................................................................................137 
 EtherCAT ........................................................................................................................................138 
5.1 Data Format....................................................................................................................................139 
5.2 ESI Configuration............................................................................................................................139 
5.3 EtherCAT Data Structure................................................................................................................139 
 CC-Link...........................................................................................................................................140 
6.1 Data Format....................................................................................................................................140 
6.2 CC-Link Configuration.....................................................................................................................140 
6.3 CC-Link Data Structure...................................................................................................................141 
 Powerlink.........................................................................................................................................142 
7.1 Data Format....................................................................................................................................143 
7.2 XDD Configuration..........................................................................................................................143 
7.3 Powerlink Data Structure................................................................................................................143 
 CC-Link IE Field..............................................................................................................................144 
8.1 Data Format....................................................................................................................................144 
8.2 CC-Link IE Configuration................................................................................................................144 
8.3 CC-Link IE Data Structure ..............................................................................................................145 
Appendix 1: Data Structure Profibus, Profinet, EtherNET/IP, 
EtherCAT, CC-Link, Powerlink, CC-Link IE..................................146
Appendix 2: Data Structure - CANopen..............................155
Sealing of Approved Scale..................................................165
Trouble Shooting.................................................................166

FT-112(D) Panel Weighing Indicator, Technical Manual, Rev.1.0.0, May 2019 Page 4of 170

RIGHTS AND LIABILITIES

No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or

by any means, mechanical, photocopying, recording, or otherwise, without the prior written permission of

FLINTEC GmbH.

No patent liability is assumed with respect to the use of the information contained herein. While every

precaution has been taken in the preparation of this book, FLINTEC GmbH assumes no responsibility for

errors or omissions. Neither is any liability assumed for damages resulting from the use of the information

contained herein.

The information herein is believed to be both accurate and reliable. FLINTEC GmbH, however, would be

obliged to be informed if any errors occur. FLINTEC GmbH cannot accept any liability for direct or indirect

damages resulting from the use of this manual.

FLINTEC GmbH reserves the right to revise this manual and alter its content without notification at any

time.

Neither FLINTEC GmbH nor its affiliates shall be liable to the purchaser of this product or third parties for

damages, losses, costs, or expenses incurred by purchaser or third parties as a result of: accident,

misuse, or abuse of this product or unauthorized modifications, repairs, or alterations to this product,

or failure to strictly comply with FLINTEC GmbH operating and maintenance instructions.

FLINTEC GmbH shall not be liable against any damages or problems arising from the use of any options

or any consumable products other than those designated as Original FLINTEC GmbH Products.

NOTICE: The contents of this manual are subject to change without notice.

FT-112(D) Panel Weighing Indicator, Technical Manual, Rev.1.0.0, May 2019 Page 5of 170

1 SAFETY INSTRUCTIONS

CAUTION! READ THIS MANUAL BEFORE OPERATING OR SERVICING THIS

EQUIPMENT. FOLLOW THESE INSTRUCTIONS CAREFULLY. SAVE THIS MANUAL

FOR FUTURE REFERENCE. DO NOT ALLOW UNTRAINED PERSONNEL TO

OPERATE, CLEAN, INSPECT, MAINTAIN, SERVICE, OR TAMPER WITH THIS

EQUIPMENT. ALWAYS DISCONNECT THIS EQUIPMENT FROM THE POWER

SOURCE BEFORE CLEANING OR PERFORMING MAINTENANCE. CALL FLINTEC

ENGINEERING FOR PARTS, INFORMATION, AND SERVICE.

WARNING! ONLY PERMIT QUALIFIED PERSONNEL TO SERVICE THIS EQUIPMENT.

EXERCISE CARE WHEN MAKING CHECKS, TESTS AND ADJUSTMENTS THAT MUST

BE MADE WITH POWER ON. FAILING TO OBSERVE THESE PRECAUTIONS CAN

RESULT IN BODILY HARM.

WARNING! FOR CONTINUED PROTECTION AGAINST SHOCK HAZARD CONNECT

TO PROPERLY GROUNDED OUTLET ONLY. DO NOT REMOVE THE GROUND

PRONG.

WARNING! DISCONNECT ALL POWER TO THIS UNIT BEFORE REMOVING ANY

CONNECTION, OPENING THE ENCLOSURE OR SERVICING.

WARNING! BEFORE CONNECTING/DISCONNECTING ANY INTERNAL ELECTRONIC

COMPONENTS OR INTERCONNECTING WIRING BETWEEN ELECTRONIC

EQUIPMENT ALWAYS REMOVE POWER AND WAIT AT LEAST THIRTY (30)

SECONDS BEFORE ANY CONNECTIONS OR DISCONNECTIONS ARE MADE.

FAILURE TO OBSERVE THESE PRECAUTIONS COULD RESULT IN DAMAGE TO OR

DESTRUCTION OF THE EQUIPMENT OR BODILY HARM.

CAUTION! OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC SENSITIVE

DEVICES.

FT-112(D) Panel Weighing Indicator, Technical Manual, Rev.1.0.0, May 2019 Page 6of 170

2 DECLARATION OF CONFORMITY

EU-Konformitätserklärung

EU-Declaration of Conformity

Monat/Jahr: month/year:

07/2019

Hersteller: Manufacturer:

Flintec GmbH

Anschrift: Address:

Bemannsbruch 9

D-74909Meckesheim

Deutschland/Germany

Produktbezeichnung:Product name:

Nr. der Bauartzulassung:

No oft the EC type-examination certificate:

Nichtselbsttätige Waage (NSW)

Non-automatic Weighing Instrument (NAWI)

FT-11x / FT 11x panel Wägeterminal / Weighing

Terminal

No. 0200-NAWI-04810, FORCE Certification

Das bezeichnete Produkt stimmt mit folgenden Vorschriften der Europäischen Richtlinien überein:

This product confirms with the following regulations of the Directives of the European Community

Richtlinie 2014/35/EU Niederspannungs-Richtlinie

Richtlinie 2014/30/EU EMV

Richtlinie 2011/65/EU RoHS

Richtlinie 2014/31/EU Nichtselbsttätige Waagen

Directive2014/35/EULowVoltageDirective

Directive2014/30/EUElectromagneticcompatibility

Directive2011/65/EURoHS

Dircetive2014/31/EUNon-AutomaticWeighing

Die Absicherung aller produktspezifischen

Qualitätsmerkmale erfolgt auf Basis eines

zertifizierten Qualitätsmanagement-Systems nach

DIN ISO 9001.

All product-related features are assured by a quality

system in accordance with ISO 9001.

FolgendeNormenwerdenzumNachweisderÜbereinstimmungmitdenRichtlinieneingehalten:

Asaproofofconformitywiththedirectivesfollowingstandardsarefulfilled:

EN 60950-1:2008

EN 61326-1:2013

EN 50581:2012

EN 45501:2015

DieseErklärungbescheinigtdieÜbereinstimmung

mitdengenanntenRichtlinien,beinhaltetjedoch

keineZusicherungvonEigenschaften.

Thisdeclarationcertifies theconformitywiththelisted

directives,butitisno promiseofcharacteristics.

FT-112(D) Panel Weighing Indicator, Technical Manual, Rev.1.0.0, May 2019 Page 7of 170

3 INTRODUCTION

Overview

FT-112(D) Panel weighing indicator is economic and powerful state-of-the-art indicator for industrial weighing

applications like basic weighing, checkweighing, classifying, peak holding, labelling, filling and totalization etc.

This compact instrument provides flexible solutions besides its high-speed weighing and interfacing features.

The weighing indicator has two identification data memory each has 500 items record size, 500 items record

size specific tare memory and 500 items set memory which has 6 set values for each item.

Digital inputs and outputs of the instrument can be programmed as a Remote IO on the fieldbus. This feature

gives advantage to eliminate additional PLC in the cabinet for only having remote IO’s.

The scales equipped with FT-112(D) Panel weighing indicator can be used in all kind of industrial areas up

harsh to wet and hygienic environments with its fast and efficient cleaning that was designed and built

according to the international guidelines.

Specifications

Analogue Load cell (only FT-112)

A/D converter type

24-bit Delta-Sigma ratio metric with integral analog and digital filters

Conversion rate

Up to 1600 measurement values per second

Input sensitivity

0.4 μV/e approved; 0.05 μV/d non approved.

Analog input range

-5 mV to +19 mV

Internal resolution

up to 16 000 000

Excitation

5 VDC max. 150 mA

Number of load cells

Up to 8 load cells 350 Ω or 25 load cells 1100 Ω.

Connection

4- or 6-wire technique.

Cable length: maximum 1000 m/mm² for 6-wire connection

Digital load cell (only FT-112D)

Interface

RS 485

Interface baud rate

Up to 57600

Connection

4 wire. Up to 500 meters.

Number of load cell

Up to 24 digital load cells.

Internal resolution

200 000 counts

Excitation

12 VDC, max. 1.3 A

Scale

Range

Single range, up to 3 x multi intervals, up to 3 x multi ranges.

Display resolution

FT-112 Panel Approval, up to 10 000 division at usage in trade, according to

EN45501 and OIML R76.

Up to 300 000 division at industrial usage.

FT-112D Panel Maximum 20 000. Should be limited by 10% of the maximum

count of the digital load cell for accurate measurement.

Calibration and Functions

Calibration

Calibration with test weights,

eCal electronic calibration without test weights,

Temporary zero calibration,

Zero adjustment, Gain adjustment,

Coefficient entry.

Digital filter

5 steps programmable adaptive filter

FT-112(D) Panel Weighing Indicator, Technical Manual, Rev.1.0.0, May 2019 Page 8of 170

RS 422

Baud rate

1200 to 57600 programmable

Data

Length 7 or 8 bits; parity even, odd or none

Stations

Up to10 stations

Ethernet TCP/IP

Transmission rate

10 / 100 Mbit/s, Full duplex

TCP/IP settings

Manual IP assign over Indface2x PC Software or by keys in programming mode.

Connection method

Server or Client

Installation

Switched Ethernet transmission with shielded twisted pair cables and RJ-45.

Isolation

Galvanically isolated bus electronics

Response speed

Up to 4 ms response delay after read/write commands

USB

Connection

Standard USB Micro-B cable

Response speed

Min. 4 ms response delay after read/write commands

Digital Inputs and Outputs (optional)

Digital Inputs

Optoisolated 4 digital input, 12 to 28 VDC, 10mA.

Any input(s) can be used as a Remote input of your PLC over BSI or Modbus.

Digital Outputs

5 free relay contact, 250 VAC or 30 VDC, 0.2A

Any output(s) can be used as a Remote output of your PLC over BSI or Modbus.

Analogue Output (opional)

Voltage output

0-5 VDC, 0-10 VDC

Current output

4-20mA, 0-20mA

Resolution

60 000 steps

Dynamic filter

Programmable dynamic filter

Weighing functions

Taring, zeroing, auto zero tracking, motion detection, auto zero at power up, tare

status saves at power off, increased resolution, automatic tare and clear,

temporary gross indication, unit change.

Standard applications

Labelling with barcode, checkweighing, classifying, basic filling, peak holding,

totalization, livestock weighing and free setpoints, functional outputs,

Remote IO of PLC or HMI, fieldbus interface.

Memory

Application memories

ID1, ID2, Limit values for weighing of items / setpoint memory and preset tare

memory.

Each memory size is 500 item records.

Alibi memory (optional)

99 999 records

Communication

Connectable with

PC, PLC, Printer, Remote display, EPL printer etc.

RS 232

Isolation

Galvanically isolated.

Baud rate

1200 to 57600 programmable

Data

Length 7 or 8 bits; parity even, odd or none

RS 485

Isolation

Galvanically isolated.

Baud rate

1200 to 57600 programmable

Data

Length 7 or 8 bits; parity even, odd or none

Stations

Up to 31 stations

FT-112(D) Panel Weighing Indicator, Technical Manual, Rev.1.0.0, May 2019 Page 9of 170

Max. cable length

300 meters

Max. load resistance

(current output)

500 Ω

Minimum load resistance

(voltage output)

10 kΩ

Profibus DPV1 (optional)

Data rate

Up to 12000 kbit/s with automatic baud rate detection

GSD file

Generic GSD-file provided

Topology

Depending on physical media

RS-485: segmented line topology without stubs

Installations

Shielded twisted pair cable

Line length depending on physical media and transmission speed

Max. Stations

up to 126 stations per network

Isolation

Galvanically isolated bus electronics

Response speed

Min. 4 ms response delay after read/write commands

Remote IO

Digital inputs and outputs of the instrument can be programmed independently as

a Remote IO’s of PLC to control them over fieldbus.

Profinet (optional)

Data rate

100 Mbit/s, full duplex

GSDML file

Generic GSDML-file provided

TCP/IP settings

DHCP or manual IP are assigned over Indface2x PC Software or by keys in

programming mode. Device identity customization

Topology

Line, Bus, Star or Tree topology depending on physical media

Installation

Switched Ethernet transmission with shielded twisted pair cables and RJ-45

connectors.

Web client

Available

Isolation

Galvanically isolated bus electronics

Response speed

Min. 4 ms response delay after read/write commands

Remote IO

Digital inputs and outputs of the instrument can be programmed independently as

a Remote IO’s of PLC to control them over fieldbus.

CANopen (optional)

Data rate

10 kbit/s –1 Mbit/s (selectable) kbit/s

EDS file

Generic EDS-file provided

Topology

Line with Trunkline, Dropline structure and Termination at both Ends

Line length depending on baud rate 25 –500 meters.

Installation

2 wire shielded twisted pair cable

Alternatively, 4 wire with 24 Volt power over the bus

Max. Stations

Up to 127 stations per network

Isolation

Galvanically isolated bus electronics

Response speed

Min. 4 ms response delay after read/write commands

Remote IO

Digital inputs and outputs of the instrument can be programmed independently as

a Remote IO’s of PLC to control them over fieldbus.

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