Flightcell SVS Manual de usuario

117-00002 Flightcell SVS Installation Manual Rev 1.2 Effective date 20 September 2023

Flightcell SVS

Installation Manual

117-00002 Flightcell SVS Installation Manual Rev 1.2 Effective date 20 September 2023 Page 2

Section 1: Revisions & Approvals

Manual Revision

Effective Date

Approved By

Reasons for Change

1.0

30 July 2022

James Mace

New issue for product revision 1.5

and up

1.1

30 August 2022

Brodie Hemmings-

Sykes

Updated revision

1.2

20 September

2023

Hannes Booyse

HW-2238

Except as expressly provided below, no part of this document may be reproduced, copied, transmitted, disseminated, downloaded, or

stored in any storage medium, for any purpose other than that which Flightcell International has provided this document for. Any

electronic or printed copy of this document or any revision must contain the complete text of this copyright notice. Any unauthorised

commercial distribution of this document or any revision hereto is strictly prohibited. Information in this document is subject to change.

Document users are responsible for ensuring printed copies are valid prior to use.

117-00002 Flightcell SVS Installation Manual Rev 1.2 Effective date 20 September 2023 Page 3 
 
 
 
CONTENTS 
Section 1: Revisions & Approvals.................................................................................................... 2 
Section 2: Introduction .................................................................................................................... 5 
Applicability of this Manual........................................................................................................... 5 
Section 3: Specifications................................................................................................................. 6 
Dimensions .................................................................................................................................. 6 
Electrical ...................................................................................................................................... 6 
Environmental and EMI Qualifications.......................................................................................... 7 
Section 4: Installation...................................................................................................................... 8 
Mounting the SVS ........................................................................................................................ 8 
The SVS Backplate ...................................................................................................................... 8 
Necessary Installations ................................................................................................................ 8 
Antennas................................................................................................................................... 9 
Installation of Iridium Antennas............................................................................................................ 9 
Guidelines for Antenna Cables .............................................................................................................. 9 
SIM cards.................................................................................................................................. 9 
SIM Slot Designation............................................................................................................................ 10 
Installing SIM cards.............................................................................................................................. 10 
Wiring the SVS........................................................................................................................... 10 
Fabricating Wiring Harnesses ................................................................................................. 10 
Grounding and Shielding Terminations ................................................................................... 10 
SVS Main Connector............................................................................................................... 11 
Necessary Connections ............................................................................................................. 13 
Power Supply.......................................................................................................................... 13 
Audio....................................................................................................................................... 13 
Audio from the SVS to the Aircraft Audio System............................................................................... 13 
Audio from the ICS to the SVS (microphone installation) ................................................................... 13 
Low Impedance Microphones ......................................................................................................... 14 
High Impedance Microphones ........................................................................................................ 14 
Connecting Directly to a Headset Microphone Line.................................................................... 14 
Connecting to a Cell Phone Port on the Audio Panel.................................................................. 14 
Connecting to a Spare Radio Position on the Audio Panel.......................................................... 14 
Inputs ...................................................................................................................................... 14 
Wiring the inputs................................................................................................................................. 15 
Outputs ................................................................................................................................... 15 
Management Ports..................................................................................................................... 15 

117-00002 Flightcell SVS Installation Manual Rev 1.2 Effective date 20 September 2023 Page 4 
 
 
Section 5: Configuration................................................................................................................ 16 
Accessing the Command Line Interface ..................................................................................... 16 
Using the Ethernet Interface.................................................................................................... 16 
Using the USB Interface.......................................................................................................... 18 
Using the Command Line Interface ......................................................................................... 19 
Configuring the SVS................................................................................................................ 20 
Modem Configuration................................................................................................................. 20 
Secondary Modem Activation.................................................................................................. 20 
Safety Voice Functionality Activation....................................................................................... 21 
Importing and Exporting Settings and Phone Books................................................................... 21 
Settings File ............................................................................................................................ 22 
Phone Book File...................................................................................................................... 22 
Audio Configuration ................................................................................................................... 23 
Configuring Microphone Bias .............................................................................................................. 23 
Configuring Side Tone.......................................................................................................................... 23 
Configuring Global Default Audio Levels............................................................................................. 23 
Backlighting ............................................................................................................................... 23 
Backlight Control..................................................................................................................... 23 
Backlight Control Options........................................................................................................ 24 
Section 6: Diagnostics................................................................................................................... 25 
Real-Time Diagnostics............................................................................................................... 25 
Section 7: Documentation and Information.................................................................................... 26 
Contact Details........................................................................................................................... 26 
Warranty .................................................................................................................................... 26 
 
 

117-00002 Flightcell SVS Installation Manual Rev 1.2 Effective date 20 September 2023 Page 5

Section 2: Introduction

Thank you for selecting and purchasing a quality Flightcell product.

This manual has been prepared to guide you through the installation and configuration of your

Flightcell SVS. Please read this manual carefully before using your SVS for the first time. Keep this

manual in a safe place and use it as your first point of reference.

Due to continual product development Flightcell reserves the right to alter specifications or the

appearance of the device.

Applicability of this Manual

This manual applies to the Flightcell SVS part number HFP_01, revision 2.0 and up.

Revision 2.0 and up operate firmware version 1.2.2.

117-00002 Flightcell SVS Installation Manual Rev 1.2 Effective date 20 September 2023 Page 6

Section 3: Specifications

Dimensions

Dimension

DZUS mount

Faceplate Width

146mm

Extrusion Width

126mm

Faceplate Height

57mm

Extrusion Height

54mm

Depth (from Front face to Rear face)

110mm

Electrical

Part/Item

Parameter

Value

Power

Input Voltage

12-32VDC

Supply Current

Up to 1A @ 28VDC

ICS to SVS

Input Levels (VRMS)

20mV to 1.15V, adjustable

775mV nominal

Input Impedance

600Ω

Microphone Bias

Voltage

12V via 2.2kΩ

Output Levels (VRMS)

Up to 5V, adjustable

SVS to ICS

775mV nominal

Output Impedance

150Ω

Backlighting

Input Dimming Control

0 to 28VDC

Scaled from 0-100% based on DC input

voltage

Colour

Dual mode:

White (Daylight operation)

NVIS Green A (Night operation)

General Purpose Inputs

Inputs Levels (Vin)

0 to 28VDC

General Purpose

Outputs

Levels (Vout)

0 to 32VDC

Max Current (lout)

500mA

117-00002 Flightcell SVS Installation Manual Rev 1.2 Effective date 20 September 2023 Page 7

Environmental and EMI Qualifications

The SVS has been tested to the following DO-160G and MIL categories:

Test Name

DO160G Test Section

Cate

gory

Notes

Ground Survival Low and Short

Time Operating Low Temp

Section 4

Combined test

Operating Low Temp

Section 4

Combined test

Ground Survival High and Short

Time Operating High Temp

Section 4

Combined test

Operating High Temp

Section 4

Combined test

Altitude

Section 4

Combined test

Overpressure Test

Section 4

-15,000 Ft

Temperature Variation

Section 5

Humidity

MIL-STD-810H

Method 507.6, Procedure II

(aggravated)

Functional & Crash Hazard

Shock

MIL-STD-810H

Method 516.8, Procedure I

(functional) & Procedure V

(crash hazard)

Vibration

MIL-STD-810H

Method 514.8, Procedure I

(general), tailored per Boeing

901-910-034, Rev C,

Vibration Zone 2

Explosive Atmosphere

MIL-STD-810H

Method 511.7, Procedure I

Rain Drip

MIL-STD-810H

Method 506.6, Procedure III

Thermal Shock

MIL-STD-810H

Method 503.6, Procedure I-C

Bench Handling Shock

MIL-STD-810H

Method 516.8, Procedure VI

Blowing Dust

MIL-STD-810H

Method 510.7, Procedure I

Fungus Resistance

Section 13

Salt Fog

Section 14

Magnetic Effect

Section 15

Power Input

Section 16

Voltage Spike

Section 17

AF Conducted Susceptibility

Section 18

Induced Signal Susceptibility

Section 19

RF Conducted Susceptibility

MIL-STD-461G

Method CS114, Bulk Cable

Injection, 10KHz to 200MHz

RF Conducted Susceptibility

MIL-STD-461G

Method CS116, Damped

Sinusoidal Transients, Cables

and Power Leads

RF Conducted Susceptibility

MIL-STD-461G

Method CS117, Lightening

Induced Transients, Cables

and Power Leads

RF Susceptibility (Radiated)

MIL-STD-461G

Method RS103 2MHz to

18GHz

RF Emissions (Radiated)

MIL-STD-461G

Method RE102 10KHz to

18GHz

117-00002 Flightcell SVS Installation Manual Rev 1.2 Effective date 20 September 2023 Page 8

RF Emissions (Conducted)

Section 21

ESD

Section 25

Please contact Flightcell for more information on the Environmental an EMI Qualifications.

Section 4: Installation

Mounting the SVS

The SVS should be mounted where the flight crew or radio operator have a clear view of the

display and can easily use the keypad, preferably where there is minimal sunlight shining on the

display. The ideal location is in the panel where it is readily viewed by, and accessible to the pilot or

pilots.

If the SVS is installed in the pedestal, for ease of use it is preferable to install it as near to the front

of the pedestal as possible.

Refer to the latest versions of the mechanical drawings available from the Flightcell website at

www.flightcell.com/resources for dimensions and mounting details of for the SVS.

CAD solid model files are also available on request from Flightcell International. Contact

[email protected]m for more information.

The SVS Backplate

All SVS connectors, and the SIM card tray, are mounted on its backplate.

Necessary Installations

The following are essential parts of the SVS installation:

»Antenna(s)

Note: The GPS Antenna BNC connector is a placeholder for future variants of the device.

This is not currently used.

117-00002 Flightcell SVS Installation Manual Rev 1.2 Effective date 20 September 2023 Page 9

»SIM Cards

Antennas

Flightcell supplies a range of antennas, the choice of which will depend on SVS modem

configuration:

»Single Iridium modem: Use a Flightcell single Iridium antenna, P/N ANP_00045

»Dual Iridium modems: Use two Flightcell single Iridium antennas, P/N ANP_00045 with a

minimum spacing of 1m between the antennas.

Installation of Iridium Antennas

Installation drawings for the antennas are available at www.flightcell.com/resources.

The Flightcell Iridium antenna should be installed on the top of the aircraft where it will have an

unrestricted view of the sky, mounted as close to horizontal as possible. The following should be

considered when determining a mounting location:

»Maintain good separation from other antennas. Preferred separation is 1m from L-band

(GPS), TCAS or transponder antennas, but a lesser separation can be applied if there is

limited space on the aircraft.

»On a helicopter, the antenna can be installed below the rotor blades, but avoid installing it

close to the rotor hub, as the hub and inner rotor can block the antenna’s view of the sky.

Keep coax cable lengths short to minimize attenuation of transmit and receive signals.

Guidelines for Antenna Cables

Iridium antenna cables must be selected to keep signal loss within accepted levels. Total signal

loss on the Iridium connection between the SVS and the antenna should not exceed -3dB at

1626MHz.

Refer to the table below for the recommended length of cables.

It is recommended that the antenna cable be reduced to RG58 for the last 300mm to the SVS to

assist with installation in the panel.

SIM cards

The SVS may have one or two Iridium modems.

The primary modem must be configured for Safety Voice Services.

The secondary modem may be configured for Safety Voice Services or may be configured for

standard Iridium services.

A SIM card is required for each Iridium modem. If the modem is used for Safety Voice Services,

then a SIM for Safety Voice Services is required. This must be obtained from an Iridium service

provider authorised to provide this service.

Cable Specification

Maximum Cable Length

RG58C/U or RG400

Up to 3m

LMR400

Up to 17m

LMR600

Up to 26m

117-00002 Flightcell SVS Installation Manual Rev 1.2 Effective date 20 September 2023 Page 10

A SIM card for standard Iridium services can be obtained from any Iridium service provider.

SIM Slot Designation

SIM card slots are allocated as follows:

»SIM 1 is allocated to the primary modem.

»SIM 2 is allocated to the secondary modem (if installed).

Installing SIM cards

SIM cards are installed in the SIM card tray inserted in the back of the SVS.

To install SIM cards:

»Undo the screws securing the SIM card tray and remove the tray.

»Preferably place the tray on the edge of a hard surface such as a ta-

ble or book.

»Position the SIM card with the bevelled corner (circled in drawing)

forward and contacts downward, then slide the front edge into the

recess in the front of the tray.

»Tilt the card downward until it clicks into the groove in the tray.

»Insert the tray into the slot on the back of the SVS and secure in

place with the two cap screws.

Wiring the SVS

Refer to the wiring diagrams for the Flightcell SVS and associated equipment (available from

www.flightcell.com/resources)

Fabricating Wiring Harnesses

All wiring should be carried out with aviation specification fireproof cable.

Screened cable should be used where indicated in the wiring diagrams. Where cable screen

connections are not explicitly shown, they should be left unterminated.

The following minimum wiring specification is recommended:

»Power supply - 22 AWG stranded (0.325mm2)

»Ethernet Cabling –CAT5e or better twisted pair cable

»USB Cabling –Up to 5m length of shielded USB Cable to ensure compliance with the USB

2.0 cable delay specification. This is essential for the operation of the USB interface.

»Other cabling - 24 AWG stranded (0.205mm2).

It is recommended that enough slack be left in the main cable to enable the SVS to be partially

removed from the aircraft panel for service or to exchange the Iridium SIM cards.

Grounding and Shielding Terminations

The SVS provides a chassis ground connection on the primary connector. This can be connected

to a local aircraft chassis ground point if required. If the SVS is mounted in a DZUS rack, the

housing is grounded to the SVS rails via the DZUS connectors and contact between the front panel

metalwork and the SVS rails.

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