FlexRadio Power Genius XL Manual de usuario

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Power Genius XL

User Guide

Power Genius XL Firmware Version 3.7.28

Power Genius XL Utility Version 3.7.28

4 January 2023

Page 2 of 73 
Copyright 2023 FlexRadio. All Rights Reserved. 4 January 2023 (FW:3.7.28 Utility:3.7.28) 
Contents 
1Important Notice ............................................................................................................................... 4
2Features of the Power Genius XL....................................................................................................... 6
1 Front Panel ................................................................................................................................. 6
2 Back Panel................................................................................................................................... 7
3 PTB/BCD Connector Pinout........................................................................................................ 9
3Power Genius XL Setup, Configuration, and Testing........................................................................ 10 
1 Unpacking and Initial Setup...................................................................................................... 10 
2 Configuring for use in FlexRadio environments ....................................................................... 13 
2.1 Connecting the Power Genius XL Utility program............................................................. 13 
2.2 Network Tab: Set a Custom Device Name......................................................................... 15 
2.3 Network Tab: Configuring the Network............................................................................ 15 
2.4 FlexRadio Tab: Configuring for a FLEX-6000 Series Transceiver. ....................................... 18 
3 Configuring for use with stand-alone FlexRadio M model transceivers. ................................. 20 
4 Configuring for Use with Other Exciters................................................................................... 21 
4.1 Configure Using the Utility Program ................................................................................. 21 
4.2 Configure Using the Front Panel ....................................................................................... 24 
4.3 Interfacing with Other Exciters ......................................................................................... 28 
5 Required RF Output Delay (TX Delay)....................................................................................... 36 
6 Testing the Configuration ......................................................................................................... 38 
4Operating the Power Genius XL....................................................................................................... 40 
1 Selecting the Exciter ................................................................................................................. 40 
2 Changing Standby and Operate Modes.................................................................................... 40 
2.1 Standby Mode................................................................................................................... 41 
2.2 Operate Mode................................................................................................................... 41 
3 Setting Amplifier Bias Class ...................................................................................................... 42 
3.1 Amplifier Bias Class Modes ............................................................................................... 42 
4 Transmitting.............................................................................................................................. 44 
4.1 Power Meter (PWR) .......................................................................................................... 44 
4.2 SWR meter ........................................................................................................................ 45 
4.3 Id Meter............................................................................................................................. 45 
4.4 PTT and Band Data............................................................................................................ 45 
4.5 Temperature and Voltage.................................................................................................. 47 
4.6 Additional Information...................................................................................................... 47 

Page 3 of 73 
Copyright 2023 FlexRadio. All Rights Reserved. 4 January 2023 (FW:3.7.28 Utility:3.7.28) 
5 Status LED (Backlight)............................................................................................................... 48 
5.1 Standby Mode – Yellow backlight ..................................................................................... 48 
5.2 Operate Mode – Green backlight...................................................................................... 48 
5.3 Transmitting – Red backlight............................................................................................. 49 
5.4 Firmware Upgrade in Progress– Magenta backlight......................................................... 49 
6 120 VAC Operations.................................................................................................................. 50 
5Maximum Efficiency Algorithm (MEffA™) ....................................................................................... 51 
6Automatic Power Control (APC)....................................................................................................... 52 
7Harmonic Load................................................................................................................................. 53 
8Thermal Management (Cooling)...................................................................................................... 54 
1 Power Supply Unit (PSU) Fans .................................................................................................. 54 
2 Power Amplifier (PA) Fans ........................................................................................................ 54 
3 Harmonic Load and Filter Compartment Fan........................................................................... 55 
9The Power Genius XL Utility............................................................................................................. 56 
1 Utility Front Panel Display ........................................................................................................ 56 
2 Standby Operate Mode ............................................................................................................ 56 
3 Active Fan Profile...................................................................................................................... 56 
4 MEffA Indicator......................................................................................................................... 57 
5 Band Data Selection ................................................................................................................. 57 
6 Amplifier Configuration Dialog................................................................................................. 57 
6.1 Network Tab...................................................................................................................... 58 
6.2 CAT/CI-V Tab...................................................................................................................... 62 
6.3 FlexRadio Tab .................................................................................................................... 63 
6.4 Other Tab........................................................................................................................... 64 
7 Usage Chart .............................................................................................................................. 65 
Firmware Upgrade Procedure.......................................................................................................... 66 
Factory Reset the Power Genius XL ................................................................................................. 69 
Alarms.............................................................................................................................................. 69 
Specifications................................................................................................................................... 70 
FCC Statement ................................................................................................................................. 70 
Appendix.......................................................................................................................................... 71 
1 Installing the Power Genius XL Utility................................................................................... 71 
 
 

Page 4 of 73

1 Important Notice

WARNING!

This Radio Frequency (RF) power amplifier is designed to operate on frequencies designated

for amateur radio service. You are required to have a valid amateur radio license to operate

on these frequencies.

Please operate this amplifier only by following the quick start guide's instructions and this user guide. The unit

must only be opened or serviced by a qualified technician.

RF energy from transmitters can interact with some electronic devices, such as cardiac pacemakers and

defibrillators. Please refer to the pacemaker or defibrillator manufacturer's instructions concerning the

precautions to be taken near an amateur radio transmitter. If any interaction or interference with a pacemaker

or defibrillator is suspected, STOP transmitting immediately.

! - WARNING!

▲- Caution

i – Information

! – This unit is NOT A TOY. It must not be handled by children nor placed/operated within reach of

children.

! – Do not leave packing material for this unit unattended. It may be harmful to children if misused.

! – This unit contains small parts that could be a choking hazard to small children. Do not leave

accessories unattended.

! – Do not operate this unit in potentially explosive environments.

! – Never attempt to insert wires or any tools into the interior of this unit during operation. This may

cause fire, electric shock, or death!

! – This unit must only be operated with the electrical power described in this User Guide. Doing

otherwise may cause a fire, injury, or electrical shock.

! – Never connect or disconnect antennas while in TRANSMIT mode. This may cause electrical shock

or RF burns and damage to the unit.

! – This unit generates high levels of Radio Frequency (RF) energy. Use caution and observe proper

safety practices regarding your system configuration. When attached to an antenna, this amplifier

can generate RF electromagnetic fields, which require evaluation according to your national law to

provide any necessary isolation or protection required, concerning human exposure.

Page 5 of 73

▲- This unit must only be opened and serviced by a qualified technician. Opening the unit may void

the manufacturer's warranty.

▲- Do not operate this unit in areas of extreme humidity.

▲- Avoid operating this amplifier in direct sunlight or other areas of extreme heat, excessive

vibration, or mechanical force.

▲- If this unit is intended for use in ICAS commercial applications, special safety regulations and

cautions may apply to prevent accidents.

▲- If any defect, abnormal result, or other observations occur that are not covered by this User

Guide, immediately cease operation and contact FlexRadio Support or local distributor for

operational advice or repair of the unit.

i – No physical modification of this amplifier is allowed. Any other use or modification (including

software changes that affect operational characteristics) will void the manufacturer's warranty.

i – Ensure proper ventilation around the amplifier; This includes 30 cm (12 inches) clearance in front

and back.

i – Please study the complete User Guide. This document contains important information regarding

the safe operation of this unit. If you have any questions, please contact the manufacturer or local

distributor for details.

Page 6 of 73

2 Features of the Power Genius XL

•Full legal power on all HF bands and 6M in all modes. 1500W ICAS with headroom for 2000W

•Unique Maximum Efficiency Algorithm (MEffA™) for efficiencies up to 75%

•Duplexed filters maximize harmonic suppression and efficiency

•Fully SO2R capable – 70dB nominal isolation between exciter inputs

•Automatic Power Control (APC) for ultra-fast SWR protection

•Remote control with desktop application in LAN or WAN environments

2.1 Front Panel

Designed to be easy to use and intuitive, the front panel consists of three elements:

Standby / Operate button

RGB LED Backlight

LCD Touchscreen Display

Pressing the STBY/OPER button toggles the amplifier between STANDBY and OPERATE modes. The LCD

Touchscreen Display shows all the essential data for monitoring the amplifier while in operation and can be

used to configure the amplifier. See section 4, Operating the Power Genius XL for details.

Page 7 of 73

2.2 Back Panel

The back-panel connectors are logically divided into two groups, the A port connectors, and the B port

connectors. The amplifier will amplify the signal on the A input and output it on the A output, or it will amplify

the signal on the B input and output it on the B output. The A and B sections of the amplifier can be controlled

independently by two radios. Separate A and B keying inputs (Push-To-Talk, PTT) and band data inputs are

provided. At any point in time either of the A or B sections can be keyed, but they cannot be keyed

simultaneously.

Please refer to the table below.

Page 8 of 73

AC Power input: 90-250V AC, 50/60 Hz

RF Adaptive predistortion A output: BNC female connector, -60dBc output signal, connects

to radio A's adaptive predistortion input.

RF Adaptive predistortion B output: BNC female connector, -60dBc output signal, connects

to radio B's adaptive predistortion input.

RF Output B: SO239 connector for connecting an antenna

RF Output A: SO239 connector for connecting an antenna

CAT Input B: Opto-isolated male DB9 connector for radio B CAT command input.

RF Drive B: SO239 connector for connecting radio B

RF Drive A: SO239 connector for connecting radio A

Power Switch: Switches input power ON or OFF

PTT Output A: Opto-isolated female RCA connector. The center pin is grounded when section

A of the amplifier is keyed and ready to accept RF drive.

See section 3.5, Required RF Output Delay (TX Delay) for usage details.

PTT Input A: Opto-isolated female RCA connector. Ground the center pin to shield to engage

PTT for the A section of the amplifier.

See section 3.5, Required RF Output Delay (TX Delay) for usage details.

CAT Input A: Opto-isolated male DB9 connector for radio A CAT command input

BCD/PTB Input A: Opto-isolated DE-15 female connector for radio A band data

CI-V Input A: Opto-isolated 3.5mm female connector for Icom radio A band data

BCD/PTB Input B: Opto-isolated DE-15 female connector for radio B band data

CI-V Input B: Opto-isolated 3.5mm female connector for Icom radio B band data

PTT Input B: Opto-isolated female RCA connector. Ground the center pin to shield to engage

PTT for the A section of the amplifier.

See section 3.5, Required RF Output Delay (TX Delay) for usage details.

PTT Output B: Opto-isolated female RCA connector. The center pin is grounded when section

B of the amplifier is keyed and ready to accept RF drive.

See section 3.5, Required RF Output Delay (TX Delay) for usage details.

Ethernet connection: RJ45 Local Area Network Ethernet connection

Page 9 of 73

2.3 PTB/BCD Connector Pinout

PTB input – A 5 to 15-volt DC signal applied to one of the pins described in the following table selects a band

and the appropriate filter. The pins are opto-isolated. Pin 15 is the signal ground.

Band

Frequency

Filter

160m

1.8 – 2.0 MHz

80m

3.5 – 4.0 MHz

40m

7.0 – 7.3 MHz

30m

10.10 – 10.15 MHz

20m

14.00 – 14.35 MHz

17m

18.068 – 18.168 MHz

15m

21.00 – 21.45 MHz

12m

24.89 – 24.99 MHz

10m

28.0 – 29.7 MHz

50.0 – 54.0 MHz

Signal Ground

i – The 60-meter band cannot be selected with this method.

BCD input – A 4-bit BCD signal (5 to 15-volt DC) selects a band and its filter. The pins are opto-isolated. Pin 15 is

the signal ground.

The BCD inputs are designed for connection directly to a band decoder output provided by radios such as Yaesu

and Elecraft.

Filter

Band

160m

80m

40m

30m

20m

17m

15m

12m

10m

None

Frequency

1.8

3.5

Pin 11

Pin 12

Pin 13

Pin 14

Hex Value

i – The 60-meter band cannot be selected with this method.

Filters – The amplifier engages output filters using a BCD value; the table above shows which filter is selected

for each value.

Page 10 of 73

3 Power Genius XL Setup, Configuration, and Testing

3.1 Unpacking and Initial Setup

The following accessories and materials are included with your Power Genius XL amplifier. Carefully remove the

amplifier from its shipping container, unpack, and identify the items listed below:

•One (1) Power Genius XL amplifier

•One (1) 2.4m (8 ft.) AC power cord with C13 connector and pigtails

•One (1) 2m (6 ft.) Ethernet cable

•One (1) Power Genius XL User Guide

In addition to the above, the following are required for the initial setup of the amplifier:

•HF / 6-meter transceiver and antenna system

•Suitable coax jumper cables for interconnection of the transceiver and amplifier

Place your Power Genius XL on a flat, stable surface. Ensure the amplifier has at least 30cm (12 inches) of open

space in front and back to provide adequate cooling. Follow these steps and refer to the following diagram to

connect your Power Genius XL:

1. Connect the transceiver antenna output to the Port A RF Drive socket on the amplifier with a suitable

coax jumper cable.

2. Connect the antenna to the Port A RF Output socket.

3. Apply an AC power plug to the power cable appropriate to your local electrical environment. Connect

the cable to the AC power source

and plug the C13 connector into the back panel's power socket. The

amplifier will accept 90 to 250 volts AC, 50 or 60 Hz. If powered by less than 200 volts, it will operate at

a reduced maximum output power level (see section 4.6, 120 VAC Operations for details.)

4. Turn the amplifier on using the power switch on the back panel.

5. Verify that the amplifier starts correctly, as shown below.

6. Configure the amplifier for use following one of these procedures:

6.1. If the amplifier will be used in a Local Area Network with FlexRadio Signature Series transceivers

and with support from a Windows™ PC, follow the instructions in section 3.2, Configuring for use

in FlexRadio environments.

6.2. If the amplifier will be used with a FlexRadio Signature Series “M Model” transceiver (6400M,

6600M) follow the instructions in section 3.3, Configuring for use with stand-alone FlexRadio M

model transceivers.

6.3. In all other cases, follow the instructions in section 3.4, Configuring for Use with Other Exciters.

A dedicated 15-amp service with the proper circuit breaker wired per local, state or country codes or regulations.

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