Fisher Vee-Ball V150 Manual de usuario

www.Fisher.com

Fisher™Vee‐Ball™V150, V200 and V300 Rotary

Control Valves NPS 1 through 12

Contents

Introduction 1.................................

Scope of Manual 1.............................

Description 2.................................

Specifications 2...............................

Educational Services 2

..........................

Installation 3....................................

Maintenance 9..................................

Packing Maintenance 9.........................

Replacing the Ball Seal 11.......................

Disassembly 11............................

Assembly 14..............................

HD Ball Seal Lubrication 20..................

Bearing and Ball Maintenance 20.................

DN 80 - 300 (NPS 3 - 12) valves 20................

Welded Taper Key Replacement 24...........

DN 25 - 50 (NPS 1 - 2) valves 25..................

Actuator Mounting 32

............................

NPS 3 through 12 without Attenuator 32...........

Determining Mounting Position 33...............

Determining Closed Position 33.................

Parts Ordering 39

................................

Parts Kits 40.....................................

Parts List 41.....................................

Appendix A Instructions for Non‐Series B 42.........

Figure 1. Fisher Vee‐Ball with 2052 Actuator

and FIELDVUE™DVC6200 Digital Valve Controller

X0187

Introduction

Scope of Manual

This instruction manual provides installation, operation, maintenance, and parts information for the Fisher Vee‐Ball

V150 (NPS 1 through 12), V200 (NPS 1 through 10), and V300 (NPS 1 through 12) rotary control valves (see figure 1).

NPS 3 through 12 valves without an attenuator currently in production are referred to as Series B (for more

information on this distinction see Appendix A).

For larger valves (NPS 14, 16, and 20), refer to a separate instruction manual. For information on ENVIRO‐SEAL™

packing, see the ENVIRO‐SEAL Packing System for Rotary Valves instruction manual (D101643X012). Refer to separate

manuals for information concerning the actuator, positioner and accessories.

Do not install, operate, or maintain Vee-Ball valves without being fully trained and qualified in valve, actuator, and

accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is important to

carefully read, understand, and follow all the contents of this manual, including all safety cautions and warnings. If you

have any questions about these instructions, contact your Emerson sales office or Local Business Partner before

proceeding.

Instruction Manual

D101554X012

Vee-Ball Valves

June 2017

Instruction Manual

D101554X012

Vee-Ball Valves

June 2017

Table 1. Specifications

Valve Sizes

See table 2

Valve End Connection Styles

V150: Flanged valves that mate with CL150

raised-face flanges and EN 1092-1 Type B raised-face

and Type F Recess

V200: Flangeless (all sizes) and flanged valves that

mate with CL600 raised-face flanges (NPS 2-8)

V300: Flanged valves that mate with CL300

raised-face flanges and EN 1092-1 Type B raised-face

and Type F Recess

Maximum Inlet Pressure(1)

Consistent with applicable ASME B16.34 or

EN 12516-1 ratings

Standard Flow Direction

Forward (into the convex face of the Vee‐ball)

Actuator Mounting

JRight‐hand, standard or Jleft‐hand, optional, as

viewed from upstream end of valve (see figure 23 and

the Actuator Mounting section)

Maximum Ball Rotation

Standard: Ball rotates counterclockwise to close

when viewed from actuator side of valve

Optional: Ball rotates clockwise to close

Ball rotation is 90 degrees

Valve/Actuator Action

With diaphragm or piston rotary actuator,

field‐reversible between:Jpush‐down‐to‐close

(extending actuator rod closes valve) and

Jpush‐down‐to‐open (extending actuator rod

opens valve.) See actuator manual for details

1. The pressure/temperature limits in this manual, and any applicable code or standard limitation, should not be exceeded.

Description

The V150, V200, and V300 Vee‐Ball valves (figure 1) with a V‐notch ball are used in throttling or on‐off service. The

V200 is a flangeless construction. The V150 and V300 valves are raised‐face flanged constructions. The splined valve

shaft of all these valves connect to a variety of rotary‐shaft actuators.

Specifications

Specifications for these valves are shown in table 1 and in the Fisher Vee-Ball V150, V200, and V300 Rotary Control

Valves Bulletin 51.3:Vee‐Ball (D101363X012).

Educational Services

For information on available courses for Fisher Vee-Ball valves, as well as a variety of other products, contact:

Emerson Automation Solutions

Educational Services - Registration

Phone: 1-641-754-3771 or 1-800-338-8158

E-mail: [email protected]

emerson.com/fishervalvetraining

Instruction Manual

D101554X012

Vee-Ball Valves

June 2017

Table 2. Valve Body Materials, End Connections, and Ratings

VALVE DESIGN VALVE BODY MATERIAL SIZE RATINGS

NPS / DN ASME / PN

V150

WCC NPS 1, 1-1/2, 2, 3, 4, 6, 8, 10, 12, 14, 16, 20, 24x20(5) CL150

WCC / 1.0619(1) DN 80, 100, 150 PN 10-16

DN 200, 250, 300 PN 10 or PN 16

LCC

NPS 1, 1-1/2, 2, 3, 4, 6, 8, 10, 12 CL150

DN 80, 100, 150 PN 10-16

DN 200, 250, 300 PN 10 or PN 16

CF3M(2) NPS 1, 1-1/2, 2, 3, 4, 6, 8, 10, 12 CL150

CF3M/1.4409(1) DN 80, 100, 150 PN 10-16

DN 200, 250, 300 PN 10 or PN 16

CG8M NPS 1, 1-1/2, 2, 3, 4, 6, 8, 10, 12, 14, 16, 20, 24x20(5)

CL150

CW2M NPS 1, 1-1/2, 2, 3, 4, 6, 8, 10, 12

M35-2NPS 1, 1-1/2, 2, 3, 4, 6, 8

CD3MN(3) NPS 1, 1-1/2, 2, 3, 4, 6, 8, 10, 12

CD3MWCuN(3) NPS 1, 1-1/2, 2, 3, 4, 6, 8, 10, 12

CK3MCuN NPS 1, 1-1/2, 2, 3, 4, 6, 8, 10, 12

V200(4)

WCC, LCC, CG8M, or CF3M(2)

NPS 1, 1-1/2, 2 CL150/300/600 flangeless

NPS 3, 4 CL150 and CL300/600

flangeless

NPS 6, 8 CL150/300 and CL600

flangeless

NPS 10 CL150 flangeless

WCC, LCC, or CG8M NPS 2, 3, 4, 6, or 8 CL600

CW2M, M35-2, or CK3MCuN NPS 1, 1-1/2, 2, 3, 4, 6, 8 CL150/300/600 flangeless

CK3MCuN NPS 10 CL150 flangeless

V300

WCC NPS 1, 1-1/2, 2, 3, 4, 6, 8, 10, 12, 14, 16, 20 CL300

WCC / 1.0619(1)

DN 25, 40, 50 PN 10-40

DN 80, 100, 150 PN 25-40

DN 200, 250, 300 PN 25 or PN 40

LCC

NPS 1, 1-1/2, 2, 3, 4, 6, 8, 10, 12 CL300

DN 25, 40, 50 PN 10-40

DN 80, 100, 150 PN 25-40

DN 200, 250, 300 PN 25 or PN 40

CF3M(2) NPS 1, 1-1/2, 2, 3, 4, 6, 8, 10, 12 CL300

CF3M/1.4409(1)

DN 25, 40, 50 PN 10-40

DN 80, 100, 150 PN 25-40

DN 200, 250, 300 PN 25 or PN 40

CG8M NPS 1, 1-1/2, 2, 3, 4, 6, 8, 10, 12, 14, 16, 20

CL300

CW2M NPS 1, 1-1/2, 2, 3, 4, 6, 8

M35-2NPS 1, 1-1/2, 2, 3, 4, 6, 8

CD3MN(3) NPS 1, 1-1/2, 2, 3, 4, 6, 8, 10, 12

CD3MWCuN(3) NPS 1, 1-1/2, 2, 3, 4, 6, 8, 10, 12

CK3MCuN NPS 1, 1-1/2, 2, 3, 4, 6, 8, 10, 12

1. WCC and EN Stl 1.0619 are dual certified. CF3M and EN SST 1.4409 are dual certified.

2. CF3M is a standard offering in Europe and Asia Pacific.

3. NORSOK compliant materials available upon request.

4. Flangeless V200 assemblies mate with raised-face flanges.

5. Valve body mates with NPS 24 ASME CL150 flanges. Internal based on NPS 20 valve design.

Installation

Separate installation steps are provided in this section for V150 and V300 flanged valves, and for V200 flangeless

valves. Key numbers in installation procedures are shown in figures 24, 25 and 26 unless otherwise indicated.

Some types of ceramic trim, including VTC, can create a spark under certain conditions. If an edge of a ceramic part is

struck against a second ceramic part with enough force, it can produce a spark.

Instruction Manual

D101554X012

Vee-Ball Valves

June 2017

WARNING

Avoid personal injury and property damage from ignition of process fluid caused by sparks from ceramic trim. Do not use

ceramic trim where the process fluid is unstable or if it is an explosive mixture (such as ether and air).

WARNING

Always wear protective gloves, clothing, and eyewear when performing any installation operations to avoid personal

injury.

Personal injury or equipment damage caused by sudden release of pressure may result if the valve assembly is installed

where service conditions could exceed either the valve body rating or the mating pipe flange joint rating. To avoid such

injury or damage, provide a relief valve for overpressure protection as required by government or accepted industry codes

and good engineering practices.

Check with your process or safety engineer for any additional measures that must be taken to protect against process

media.

If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this

instruction manual.

Figure 2. Flange Stud Length for Seal Protector End

DIMENSION SHOWN IN TABLE 3

1A4520

FIRST FULL THREAD TO

FIRST FULL THREAD

Table 3. Flange Stud Lengths Required for Seal Protector Ring End of Fisher V150 and V300 Valves

VALVE

SIZE

V150 V200(1) V300

ANSI/ISA S75.08.02

Face‐to‐Face

ASME B16.10 Short

Face‐to‐Face

ANSI/ISA S75.08.02

Face‐to‐Face

ANSI/ISA S75.08.02

Face‐to‐Face

DN NPS mm Inches mm Inches mm Inches mm Inches

100

150

200

250

300

1-1/2

108

114

121

133

140

2.75

3.25

3.75

4.25

4.50

4.75

5.25

5.50

127

146

133

146

152

171

165

159

3.75

5.00

5.75

5.25

5.75

6.00

6.75

6.50

6.25

- - -

121

140

165

197

216

- - -

4.75

5.50

6.50

7.75

8.50

- - -

102

121

127

140

152

171

184

3.50

4.00

3.75

4.75

5.00

5.50

6.00

6.75

7.25

1. For the flanged V200, the same bolt lengths are used for both the inlet and outlet flange ends.

WARNING

When ordered, the valve configuration and construction materials were selected to meet particular pressure, temperature,

pressure drop, and controlled fluid conditions. Responsibility for the safety of process media and compatibility of valve

materials with process media rests solely with the purchaser and end‐user. To avoid possible personal injury and because

Instruction Manual

D101554X012

Vee-Ball Valves

June 2017

some valve/trim material combinations are limited in their pressure drop and temperature ranges, do not apply any other

conditions to the valve without first contacting your Emerson sales office or Local Business Partner.

WARNING

The valve drive shaft is not necessarily grounded to the pipeline when installed. Personal injury or property damage could

result from an explosion caused by a discharge of static electricity from valve components if the process fluid or the

atmosphere around the valve is flammable. If the atmosphere around the valve or the process fluid is flammable,

electrically bond the drive shaft to the valve.

Note

Standard PTFE packing is composed of a partially conductive carbon‐filled PTFE female adaptor with PTFE V‐ring packing. Standard

graphite packing is composed of all conductive graphite ribbon packing. Alternate shaft‐to‐valve body bonding is available for

hazardous service areas where the standard packing is not sufficient to bond the shaft to the valve (see the following step).

Attach the optional bonding strap assembly (key 131, figure 3) to the valve drive shaft (key 6) with the clamp (key 130,

figure 3) and connect the other end of the bonding strap assembly to the valve body with the cap screw (key 23).

1. If the valve is to be stored before installation, protect the flange mating surfaces and keep the valve body cavity dry

and free of foreign material.

2. Install a three‐valve bypass around the control valve assembly if continuous operation will be necessary during

inspection and maintenance of the valve.

3. The valve is normally shipped as part of a control valve assembly, with an actuator mounted on the valve. If the

valve and actuator have been purchased separately or if the actuator has been removed, mount the actuator

according to the Actuator Mounting section and the appropriate actuator instruction manual.

4. Standard flow direction is with the seal protector ring (key 3) facing upstream.

5. Install the valve in a horizontal or vertical pipeline with the drive shaft in a horizontal position.

CAUTION

Do not allow the valve to be installed in the pipeline with the drive shaft in the vertical position because of excessive wear

to valve component parts.

6. The actuator can be right‐ or left‐hand mounted with the shaft in a horizontal orientation as shown in figure 1. If

necessary, refer to the appropriate actuator instruction manual for actuator installation and adjustment

procedures.

CAUTION

Ensure the valve and adjacent pipelines are free of foreign material that could damage the valve seating surfaces.

7. Be certain the valve and adjacent pipelines are free of any foreign material that could damage the valve sealing

surfaces.

8. Be sure the pipeline flanges are in line with each other.

Instruction Manual

D101554X012

Vee-Ball Valves

June 2017

Installing V150, V300, and Flanged V200 Valves

1. Install the V150 and V300 valve using studs (keys 32 and 33, not shown) and nuts to connect the valve flanges to

the pipeline flanges. The seal protector ring (key 3) end of the valve requires longer line flange studs (key 32) than

standard. Do not use standard‐length line flange studs for the seal protector ring end of the valve. The seal

protector ring end of the valve for the DN25/NPS 1 constructions will have threaded flange holes due to insufficient

nut clearance.

Figure 3. Optional Shaft‐to‐Body Bonding Strap Assembly

VALVE

BODY

ACTUATOR

VIEW A‐A

37A6528‐A

A3143‐2

2. See table 3 and figure 2 for length of studs for the seal protector ring end of V150 and V300 valves. Lubricate the

studs with anti‐seize lubricant.

3. Insert flat‐sheet line flange gaskets (or spiral‐wound gaskets with compression‐controlling center rings) that are

compatible with the flowing media.

4. Connect pressure lines to the actuator as indicated in the actuator instruction manual. When an auxiliary manual

actuator is used with a power actuator, install a bypass valve on the power actuator (if one is not supplied) for use

during manual operation.

WARNING

Personal injury could result from packing leakage. Valve packing was tightened before shipment; however the packing

might require some readjustment to meet specific service conditions. Check with your process or safety engineer for any

additional measures that must be taken to protect against process media.

If the valve has ENVIRO‐SEAL live‐loaded packing installed, this initial re‐adjustment will probably not be required. See

ENVIRO‐SEAL Packing System for Rotary Valves instruction manual (D101643X012) for packing instructions.

Installing V200 Valves

Stud length dimensions are shown in figure 4 for the seal protector ring end of the valve. For V200, CL600, the

dimension from the center line of the valve bore to the mounting flange face is larger than a CL150 or 300 valve.

1. Install the V200 valve using long studs (key 32, figure 4) to connect the two pipeline flanges. Refer to figure 4 for

the size of studs required. Lubricate the studs with anti‐seize lubricant.

Instruction Manual

D101554X012

Vee-Ball Valves

June 2017

2. Install two studs in the flanges before you place the valve in the line. Place the two studs so they will contact the

line‐centering notches at the bottom of the valve body.

3. Insert flat‐sheet line flange gaskets (or spiral‐wound gaskets with compression‐controlling center rings) that are

compatible with the process fluid.

4. Place the valve on the two studs. Install all remaining studs. Measure carefully to be sure the valve is centered on the

pipeline flanges, and tighten the flange stud nuts. Tighten the nuts in a criss‐cross sequence to be sure the flange

gaskets are properly torqued.

5. Connect pressure lines to the actuator as indicated in the actuator instruction manual. When an auxiliary manual

actuator is used with a power actuator, install a bypass valve on the power actuator (if one is not supplied) for use

during manual operation.

WARNING

Personal injury could result from packing leakage. Valve packing was tightened before shipment; however the packing

might require some readjustment to meet specific service conditions. Check with your process or safety engineer for any

additional measures that must be taken to protect against process media.

Figure 4. Fisher V200 Dimensions and Required Clearances for Installation

179 mm (7.06 INCHES) FOR CL600 NPS 6 VALVES

164 mm (6.44 INCHES) FOR CL150 AND 300 NPS 6 VALVES

95BA02100B

A6956

KEY

12B3060‐L

Instruction Manual

D101554X012

Vee-Ball Valves

June 2017

V200

VALVE

SIZE,

NPS

DIMENSION

Standard

ANSI/ISA

S75.08.02(1)

CL150

ASME B16.10(2)

Short (Optional)

Standard

CL150 ANSI/ISA

S75.08.02(1)

CL150

ASME B16.10(2)

Short (Optional)

CL300 CL600

1-1/2

102

114

124

127

165

178

176

189

211

202

240

268

202

224

237

202

224

237

165

194

229

203

229

267

119

254

286

343

286

321

381

279

305

362

286

343

423

243

297

292

330

119

151

343

419

394

451

387

‐ ‐ ‐

426

‐ ‐ ‐

Inches

1-1/2

4.00

4.50

4.88

5.00

6.50

7.00

2.29

2.50

2.25

6.94

7.44

8.31

7.94

9.44

10.56

7.94

8.81

9.31

7.94

8.81

9.31

6.50

7.62

9.00

8.00

9.00

10.50

3.44

3.62

4.69

10.00

11.25

13.50

11.25

12.62

15.00

11.00

12.00

14.25

11.25

13.50

16.25

9.56

11.69

11.50

13.00

4.69

5.94

13.50

16.50

15.50

17.75

15.25

‐ ‐ ‐

16.75

‐ ‐ ‐

1. IEC 534‐3‐2 face‐to‐face dimensions are equivalent to ANSI/ISA S75.08.02 face‐to‐face dimensions.

2. 150 lb class only.

Instruction Manual

D101554X012

Vee-Ball Valves

June 2017

Maintenance

Valve parts are subject to normal wear and must be inspected and replaced as necessary. The frequency of inspection

and replacement depends upon the severity of service conditions.

Key numbers in this procedure are shown in figures 24, 25, and 26, unless otherwise noted.

WARNING

The Vee‐ball closes with a shearing, cutting motion, which could result in personal injury. To avoid injury, keep hands,

tools, and other objects away from the Vee‐ball while stroking the valve.

Avoid personal injury from sudden release of process pressure. Before performing any maintenance operations:

D Do not remove the actuator from the valve while the valve is still pressurized.

D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the

actuator cannot suddenly open or close the valve.

D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure

from both sides of the valve. Drain the process media from both sides of the valve.

D Vent the power actuator loading pressure and relieve any actuator spring precompression.

D Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.

D Always wear protective gloves, clothing, and eyewear when performing any maintenance operations.

D The valve packing area may contain process fluids that are pressurized, even when the valve has been removed from the

pipeline. Process fluids may spray out under pressure when removing the packing hardware or packing rings.

D Check with your process or safety engineer for any additional measures that must be taken to protect against process

media.

Packing Maintenance

Key numbers in this procedure are shown in figures 24, 25, and 26, unless otherwise noted. A detailed view of the

packing is also shown in figure 5.

If the valve is equipped with the ENVIRO‐SEAL Packing System, refer to:

D the separate ENVIRO‐SEAL Packing System for Rotary Valves instruction manual (D101643X012) for maintenance

instructions, and

D the Parts List section of this manual for retrofit kits, parts kits, and individual parts.

If the packing is relatively new and tight on the drive shaft (key 6), and if tightening the packing follower nuts does not

stop leakage, it is possible that the drive shaft is worn or nicked so that a seal cannot be made. If the leakage comes

from the outside diameter of the packing, it is possible that the leakage is caused by nicks or scratches on the packing

box wall. Inspect the drive shaft and packing box wall for nicks or scratches while performing the following procedure.

Replacing Packing

When using this procedure, it is recommended that the actuator not be removed from the valve while the valve is still

in the pipeline or between flanges. Valve/actuator adjustments must be made with the valve out of the pipeline. Refer

to the Determining Closed Position portion of the Actuator Mounting section.

Instruction Manual

D101554X012

Vee-Ball Valves

June 2017

Disassembly

WARNING

Observe the steps in the WARNING at the beginning of the Maintenance section.

1. Isolate the control valve from the line pressure, release pressure from both sides of the valve body, and drain the

process media from both sides of the valve. If using a power actuator, shut off all pressure lines to the power

actuator, release pressure from the actuator, and disconnect the pressure lines from the actuator. Use lock‐out

procedures to be sure that the above measures stay in effect while you are working on the equipment.

2. Remove line bolting, remove the control valve from the pipeline, and place the valve/actuator assembly on a flat

surface with the seal protector ring facing up.

3. Remove the actuator cover. Take note of the orientation of the actuator with respect to the valve body and the

lever orientation with respect to the valve drive shaft (see figure 6).

WARNING

When the actuator is removed from the valve, the ball/shaft assembly may suddenly rotate, with a shearing, cutting

motion, which could result in personal injury. To avoid injury, carefully rotate the ball to a stable position after the actuator

is removed.

CAUTION

When removing the actuator from the valve, do not use a hammer or similar tool to drive the lever or actuator off the valve

shaft. Driving the lever or actuator off the valve shaft could damage the ball, seal, and valve. If necessary, use a puller to

remove the lever or actuator from the valve shaft. It is okay to tap the puller screw lightly to loosen lever or actuator, but

hitting the screw with excessive force could damage the ball, seal, and valve.

4. Remove the clamped lever (do not loosen the actuator turnbuckle adjustment), remove the actuator mounting

screws and nuts (keys 23 and 24), and remove the actuator. (If necessary, refer to the actuator instruction manual

for assistance.)

5. If applicable, remove the bonding strap assembly before attempting to remove the packing (see figure 3).

6. Remove the packing follower nuts and packing follower (keys 17 and 20). For alloy packing constructions, the

packing follower (key 17) and a separate packing flange (key 40) must be removed if present.

If the valve is equipped with the ENVIRO‐SEAL packing system, refer to the ENVIRO‐SEAL Packing System for Rotary

Valves instruction manual (D101643X012) for disassembly.

WARNING

Personal injury could result from packing leakage. Do not scratch the drive shaft or packing box wall while removing

packing parts in the following procedure.

7. Remove the packing parts (see figure 5, keys 16, 17, 35, and 39 depending on construction) using a formed wire

hook with a sharp end. Pierce the rings with the sharp end of the hook in order to remove them. Do not scratch the

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