FIORENTINI I32NEW Manual de usuario

ING. O. FIORENTINI S.R.L.

INDUSTRIAL CLEANING MACHINES

SCRUBBER MACHINE

MOD. I32NEW-I26NEW-

I21NEW

USER MANUAL

INDEX

1. GENERAL INFORMATION

1.1. Symbols………………………………….…….........................……......…………..page

1.2. Notes…….................................................…………...…………..............…...….........

1.3. Manual consulting…………......…………………………....….........………….…………

1.4. Warranty..............................................................…………...…………...….…...........

1.5. Conformity declaration…….........................................…...........………….…...………

2. MACHINE FEATURES AND TECHNICAL DATA

2.1. Identifying the machine……......…...............................….…………….….……...........

2.2. Description and components.……………...……………………………….…….…........

2.3. Technical data………...................................…........……………………….....…..........

3. SAFETY

3.1. Right use of the machine……....……………....…....……………….....…………........

3.2. Wrong use of the machine .…………………………………………………..…………..

3.3. Suggested equipment……………………………………………………………

3.4. Operator qualify..............……………….......……………...…………...............

3.5. Safety and warning devices ……………..................…...…………............

3.6. Safety systems...............................................…………..….…....…………........

3.7. Safety diagnostic signaling ………………………………………………….

3.8. Other dangers………………………………………………………………………………

3.9. Security signals…………………………………………………………………...

4. INSTRUCTIONS FOR STARTING AND USE

4.1. Trasport and handling……...................….....................…....………….….….…........

4.2. Storage……………..............................................…………….…………....................

4.3. How to unpack the machine...........................……………………........….....

4.4. How to handle the unpacked machine.….…..........………………………..……..........

4.5. Installation…...............................................................………………..…….............

4.5.1. Batteries installation……..........……..….......……………….…...….….........…......

4.5.2. Battery charger installation……………………………………………………………

4.6. Control devices………………………………………………………..

4.6.1. Dashboard…………………………………………………………………………

4.7. Functioning……………………………………………………………………………..

4.7.1. Preparing and starting the machine……………………………………………….

4.7.2. Choosing the right detergent…………………………………………………………..

4.7.3. Driving handlebar regulation…………………………………………………

4.7.4. Rudder bar functioning……………………………………………………………..

4.7.5. Detergent control…………………..……………………………………………………

4.7.6. Squeegee adjustment…………………………………………………………………

4.5.7. Water discharge…………………………………………………………………………

4.5.9. Brushes replacement…………………………………………………………………..

4.5.10. Squeegee blades replacement……………………………………………………….

Congratulations for your choice!

FIORENTINI S.r.l.

thanking you for the preference to our product, would like to remind you that

FIORENTINI’s S.r.l production covers manufacture an

d marketing of industrial cleaning machines and

is currently a leading company in this sector.

Our tradition and competence guarantee technical quality of your choice; actually all our products are

being built first quality materials through criteria that

can give reliability, solidity and functionality

satisfying every kind of customers. FIORENTINI has recently obtained the quality system certificate

conforming to the requirements of UNI EN ISO 9001:2000.

We wish therefore inviting you to contact us, unh

esitatingly, for every kind of request, as technical or

commercial; we’ll be pleased to be at your disposal for any information you may need.

5. MAINTENANCE

5.1. Periodic maintenance……………..……………..................….....…..…………...........

5.2. Batteries maintenance……………………………………………………………………..

5.2.1. Hydrometry ……………………………………………………………………………….

5.2.2. Water filling up …………………………………………………………………………...

5.2.3. Charge limits………………………………………………………………………………

5.2.4. Off duty or inactive batteries …………………………………………………………...

5.2.5. Battery charger technical features……………………………………………………

5.2.6. Batteries disposal……………………………………………………………..

5.3. Suction motor maintenance………………………………………………..

5.4. Electrict equipment control……………………………………………………………….

5.5. Tests to be carried out……………………………………………

5.6. Maintenance register………………………………………………………………….

6. SERVICE

6.1. Service adresses............…………..................……………..................

6.2. Claim report……………………………..…………...………………….…............

GENERAL INFORMATION DELUXE 55

Rev. 00 del 05/07/04 4/36

1. GENERAL INFORMATION

1.1. SYMBOLS

This symbol is used to get the operator’s attention on procedures or precautions to be

followed in order to avoid damages to users or to the support

This symbol is used to get the operator’s attention on general information.

1.2. PREMISE

1.3. MANUAL CONSULTING

This manual deals exhaustively with all arguments that are necessari for an easy and safe use of the

machine as it is recommended by European Directives on product safety.

Therefore we suggest to all authorized operators to read carefully this manual contacting FIORENTINI S.r.l.

for any explanation. The manual has to be used every time the operator forgets a procedure or when new

operators have to be trained.

For publishing reasons, pictures and drawings can look different from the reality but without arising doubts.

Special symbols and bold type and/or sloping get the attention of the reader on remarkable information in

particularl for safety.

The revision index is written on the left at the bottom of every page. The list of those pages that have been

updated has to be found at the end of the manual.

1.4. WARRANTY

Warranty conditions are stated as below when not differently specified in the order confirmation.

WARRANTY OBJECT

The machine has been designed and built for a long-lasting use without relevant problems. Anyway, if

problems arise during the warranty period, FIORENTINI S.r.l. is engaged to repair or substitute for free those

parts that are broken or damaged by defective materials, working defects or imperfect assembly.

Warranty is not given for parts whose early breaking or wear and tear are due to:

FIORENTINI S. r. l.

is the only owner of this manual.

The reproduction of all or part of the manual or the transmission to third parties with

mechanic or electroni

c devices are vorbidden without a written manufacturer’s

authorization. This manual is supplied to the customers in one original copy when

differently specified during the order.

This manual is supplied to the customer with the machine and it must be kept

with it even when the machine

has to be transferred.

Please, keep the manual in a safe place and for all the machine lifetime. Purchaser is responsible for showing

the manual to qualified people. In case of loss ask for a duplicate to FIORENTINI Co..

FIORENTINI S.r.l. is not responsible for any kind of damages caused by people or things due to the non-

observance of the instructions of this manual.

FIORENTINI reserves the right to add at any time and without notice all the technical and commercial

changes considered useful for the customer. Therefore data and information in this manual can be updated.

GENERAL INFORMATION I32P/13139 GODFREYS

Rev. 00 del 05/07/04 5/36

Non-respect of instructions included in this manual;

??Breaking and/or changes made up without FIORENTINI’s approval;

??Not-use of genuine spare parts;

??Interventions made up by unauthorised personnel;

??Missing maintenance;

??Natural calamities.

FIORENTINI S.r.l., its purchasers and its suppliers have the same warranty for the electric and expendable

materials that are sold by external suppliers.

WARRANTY CONDITIONS

The warranty is granted for 24 months since the machine delivery date. This is a single warranty term and it

cannot be extended.

EXCEPTIONS

Expandable materials like brushes, squeegee blades and materials whose lifetime cannot be predetermined

are not under warranty.

APPLICATION MODALITY

Defective components must be sent back to FIORENTINI S.r.l. in order to establish the anomalies causes

and apply therefore the warranty. Repair and replacement under warranty will be done in FIORENTINI’s

workshop, by third parties or in loco. In case of repair or replacement in loco, energy sources and the use of

particular equipment have to be paid by the customer himself.

INTERVENTION DEMANDS

Intervention demands must be sent to FIORENTINI Service Dpt. only after a careful analysis of the problem

and its causes. Following information have to be given to FIORENTINI’s agent:

??Serial number you get it from the silver label sticked on the machine (§ 2.1.);

??Code and position of the component taken from the spare parts list (§ 7.2.);

??A detailed description of the problem and its causes.

The components considered under warranty are delivered ex works; those ones being substituted belong to

FIORENTINI Co..

The machine warranty is no more available in case of the loss of the silver label.

1.5. CONFORMITY DECLARATION

The conformity declaration is released with the machine and the user manual.

GENERAL INFORMATION I32P/13139 GODFREYS

Rev. 00 del 05/07/04 6/36

DICHIARAZIONE CE DI CONFORMITA’

ING. O. FIORENTINI s.r.l.

Loc. Rombola

50030 PIANCALDOLI (FI) ITALIA

DICHIARIAMO SOTTO LA NOSTRA RESPONSABILITA’ CHE LA MACCHINA

Marca FIORENTINI

Tipo

N° serie

Anno di costruzione

2005

RISULTA IN CONFORMITA’

con quanto previsto dalle seguenti direttive e normative armonizzate comunitarie:

DIRETTIVA COMUNITARIA

DIRETTIVA MACCHINE

98/37/CEE

DIRETTIVA BASSA TENSIONE

73/23/CEE

DIRETTIVA COMPATIBILITA’ ELETTROMAGNETICA

89/336/CEE

Ing. O. Fiorentini S.r.l.

Il titolare

Piancaldoli Ing. O. Fiorentini

Luogo e

data Firma

TECHNICAL DATA I32P/13139 GODFREYS

Rev. 00 del 05/07/04 7/36

2. MACHINES FEATURES AND TECHNICAL DATA

2.1. IDENTIFYING THE MACHINE

A silver label is sticked on the protection case of the steering column and clearly shows the data referring to

the “CE” marking.

The label has never to be removed and should always be kept readable. In case of

damage t is necessary to ask for a duplicate. The autoscrubber machine cannot be sold

without the label.

2.2. DESCRIPTION AND COMPONENTS

The autoscrubber machine –I32NEW 13139 -has been designed for the cleaning of all flat surfaces by

means of washing and suction of the washing water.

The electric traction system is supplied by a series of batteries which supply energy to the brushes motors, to

the squeegee motor and to the suction motor.

The machine is equipped with two rotating brushes which wash the surface by means of water and

detergent. Whilst the machine is running forward, the back brush (squeegee) picks the water up that is

directly sucked into the recovery tank.

The accelerator pedal starts both the washing brushes and the suction motor which stop automatically after a

few seconds when you leave the pedal. When the washing brushes standstill, they are non more in contact

with the ground. In this way the bristles will not be damaged while the brushes are not working.

Thanks to the dashboard the operator can control all the machine functions and a series of LEDs shows to

the operator the battery status or the errors detected by the electronic card.

The operator can control all the main machine functions and in particular:

??Start the washing brushes (ELECTRIC JACK);

??Start the suction motor;

??Start or stop the machine.

The machine frame is made of zinc-plated or stainless steel in order to avoid oxidation which could

compromise the machine reliability.

The main parts of the machine are:

??Zinc-plated steel or stainless steel frame;

PICTURE Nr. 2.1

TECHNICAL DATA I32P/13139 GODFREYS

Rev. 00 del 05/07/04 8/36

??PE-HD plastic solution tank;

??PE-HD plastic recovery tank supplied with flexible suction piping system and drainage;

??Series of batteries placed in the recovery tank room;

??Rotating brushes;

??Squeegee (suction system);

??one drinving wheel;

??two traction wheels with differential gears;

??adjustable handle.

FIORENTINI Co., taking the new CE safety rules into consideration, manufactures the machine following the

CE directives about safety and health. The materials high quality, the high technology and FIORENTINI’s

experience guarantee the performance and the reliability of this machine .

Each machine is tested during the manufacturing process and the final check is done before the machine is

shipped out.

TECHNICAL DATA I32NEW-I26NEW-I21NEW

Rev. 00 del 05/07/04 9/36

2.3. TECHNICAL DATA

CARATTERISTICHE DIMENSIONALI—DIMENSIONS

I 21 NEW I 26 NEW I 32 NEW

LUNGHEZZA / LENGHT 1480 mm 1510 mm 1550 mm

LARGHEZZA CARTER SPAZZOLE / BRUSH CASE WIDTH 555 mm 690 mm 850 mm

ALTEZZA / HEIGHT 1050 mm 1050 mm 1050 mm

N° SPAZZOLE LAVAGGIO / BRUSHES NUMBER 222

DIMENSIONE SPAZZOLE LAVAGGIO / BRUSHES DIMENSIONS Ø 265 mm Ø 330 mm Ø 410 mm

LARGHEZZA LAVORO / SCRUBBING WIDTH 570 mm 650 mm 840 mm

LARGHEZZA SQUEEGEE / SQUEEGEE WIDTH 740 mm 830 mm 945 mm

SERBATOIO SOLUZIONE IN POLIETILENE / SOLUTION TANK 100 lt100 lt 100 lt

SERBATOIO RECUPERO IN POLIETILENE / RECOVERY TANK85 lt 85 lt 85 lt

DIAMETRO RUOTA ANTERIORE / FRONT WHEEL DIAMETER 200 mm 200 mm 200 mm

DIAMETRO RUOTA POSTERIORE / REAR

WHEELS DIAMETER 100 mm 100 mm 100 mm

TRAZIONE / TRACTION electric electric electric

PESO IN ORDINE DI MARCIA / WEIGHT OPERATION CONDITIONS 280 kg 285 kg 290 kg

PESO SENZA BATTERIE / WEIGHT WITHOUT BATTERIES 140 kg 145 kg 150 kg

DIMENSIONE VANO BATTERIE (LxLxH) / BATTERIES ROOM SIZE (WxLxH) 390x520x290 390x520x290 390x520x290

CARATTERISTICHE ELETTRICHE—ELECTRIC CHARACTERISTICS

FONTE ENERGETICA / ENERGY SOURCE batterybattery battery

VOLTAGGIO / VOLTAGE 24 V24 V24 V

MOTORIDUT. SPAZZ. LAVANTI A MAGNETI PERMA. / BRUSH GEARMOTOR

2x500w 2x500w 2x500w

MOTORIDUT. TRAZIONE A MAGNETI PERMANENTI / DRIVE MOTOR 370w 19A 320rpm 370w 19A 320rpm 370w 19A 320rpm

MOTORI ASPIRAZIONE / SUCTION MOTOR 500w 20A 16000rpm 500w 20A 16000rpm

500w 20A 16000rpm

CARATTERISTICHE FUNZIONALI—FUNCTIONAL CHARACTERISTICS

GUIDA / DRIVE Ground operator Ground operator Ground operator

AZIONAMEN. SOLLEVAME. SQUEEGEE E SPAZZOLE / SQUEEGEE AND

BRUSHES CONTROL Lever / switch Lever / switch Lever / switch

FRENO DI STAZIONAMENTO / PARKING BRAKE Mechanical by lever Mechanical by lever

Mechanical by lever

PRESTAZIONI—PERFORMANCES

VELOCITA’ DI MARCIA AVANTI / FORWARD SPEED 0 ÷4 Km/h 0 ÷4 Km/h 0 ÷4 Km/h

VELOCITA’ DI MARCIA INDIETRO / REVERSE SPEED 0 ÷2 Km/h 0 ÷2 Km/h 0 ÷2 Km/h

PENDENZA MASSIMA SUPERABILE / HIGHEST SLOPE 10 % 10 % 10 %

PULIZIA ORARIA m²/h / CLEANED AREA m²/h2100m² /h 2500 m² /h 3350m² /h

CARATTERISTICHE ECOLOGICHE—ECOLOGIC CHARACTERISTICS

RUMORE ALL’ORECCHIO DEL GUIDATORE / NOISE AT

DRIVER’SEAR 73 dB(A) 73 dB(A) 73 dB(A)

VIBRAZIONI NELLA POSTAZIONE DELL’OPERATORE / VIBRATION ON

OPERATOR’SSEAT <2.5 m/s² <2.5 m/s² <2.5 m/s²

TECHNICAL DATA I32NEW-I26NEW-I21NEW

Rev. 00 del 05/07/04 10/36

The above mentioned characteristics are not binding for the manufacturer; they can be

changed without any notice . ING.O.FIORENTINI Co. is always at disposal for any

information (par.7.1.).

TABELLA DI CONVERSIONE DELLE UNITA’ DI MISURA

Lenght 1 inch = 1” = 25,4 mm Power 1 kW = 1,36 CV = 1,34 BHP

TemperatureT (K) = t (°C) + 273 / t (°F) = 1,8 t (°C) + 32

Pressure 1 bar =100 kPa = 14,5 psi

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