FERRI ZMLE Series Manual de usuario

ZMLE

ENGLISH

EN-GB

SIDE SHREDDER

Translation of Original Instructions Rev. 2.0

UM0040 - 08/09/2017

USE AND MAINTENANCE MANUAL

Model Serial number

ZMLE1400 01

ZMLE1600 01

Rev. 2.0 ZMLE

TABLE OF CONTENTS

INDICE

1 GENERAL INFORMATION 11

1.1 Purpose and contents of the manual 11

1.1.1 Who should read this manual................................................................................................................................11

1.1.2 Updates to the manual..........................................................................................................................................11

1.1.3 Conservation.........................................................................................................................................................11

1.1.4 Copyrights.............................................................................................................................................................11

1.2 Spare parts 12

1.3 Machine versions 13

2 SAFETY RULES 15

2.1 General safety rules 15

2.2 Safetyrulesconcerningroadtrac 19

2.3 Safety rules during use 20

2.3.1 Responsibility of the operator or owner.................................................................................................................21

2.4 Safety rules concerning the hydraulic system 22

2.5 Fire-prevention methods 23

2.6 Protection and equipment for the operator 24

2.6.1 Maintenance: safety rules.....................................................................................................................................25

2.7 Working range of the machine 26

2.8 Safety decals 27

2.8.1 Replacing safety decals........................................................................................................................................31

2.8.2 Replacing “ISO” decals with “ANSI” decals...........................................................................................................32

3 TECHNICAL CHARACTERISTICS 33

3.1 General description of the machine 33

3.1.1 Proper and improper use of the machine..............................................................................................................34

3.2 Machineidentication 35

3.3 Description of the parts 36

3.4 Technicalspecications 37

3.5 Noise level 38

3.6 Radiusofwork 39

3.6.1 Right coupling .......................................................................................................................................................39

3.6.2 Left coupling..........................................................................................................................................................40

3.7 Accessories 41

3.7.1 Flails......................................................................................................................................................................41

3.7.2 Runners ................................................................................................................................................................42

3.7.3 Controls with distributor ........................................................................................................................................43

4 INSTALLATION AND HANDLING 45

4.1 Lifting 45

4.2 Removal of packaging and pre-assembly 46

4.3 Coupling to tractor 53

4.3.1 Attaching without a Quick Hitch ............................................................................................................................54

4.3.2 Attaching with a Quick Hitch .................................................................................................................................54

4.3.3 Hydraulic connections for lateral movement ........................................................................................................55

4.4 Fitting the PTO shaft 56

4.5 Tractorstability 59

4.6 Detachment from the tractor 60

5 ADJUSTMENTS 61

5.1 Working speed adjustment 61

5.2 Adjusting the cutting height 62

5.3 Adjusting the belt tension 64

4ZMLE Rev. 2.0

TABLE OF CONTENTS

INDICE

6 USE AND OPERATING RULES 65

6.1 Controls 65

6.2 Positioning of the machine during operation 66

6.3 Starting 67

6.3.1 Preliminary checks................................................................................................................................................67

6.3.2 Starting up the machine........................................................................................................................................67

6.4 Working mode 68

6.5 Stopping 69

6.6 Mounting position changeover procedure 70

6.6.1 Moving the attachment from the right side to the left side.....................................................................................71

6.6.2 Moving the attachment from the left side to the right side:....................................................................................78

6.6.3 Precautions for transfers with the attachment mounted on the left side...............................................................79

6.7 Transport position 80

6.7.1 Transport position with coupling on the right ........................................................................................................80

6.7.2 Transport position with coupling on the left...........................................................................................................82

7 ROUTINE MAINTENANCE 85

7.1 General information 85

7.2 Checklist 86

7.2.1 Every 8 working hours or daily..............................................................................................................................86

7.2.2 Every 50 working hours or every month................................................................................................................87

7.2.3 Every 200 working hours.......................................................................................................................................88

7.2.4 Every 500 working hours or every month..............................................................................................................89

7.3 Oiltable 90

7.4 Greasing 91

7.5 Stateofthebelts 92

7.6 Fasteningthehydraulichosecouplings 93

7.7 Bolttightening 94

7.8 Beforeuseorputtingintoserviceafteralongperoidofinactivity 96

7.9 Parkingorstorage 97

8 EXTRAORDINARY MAINTENANCE 99

8.1 Belt replacement 100

8.2 Pulley replacement 101

8.3 Pipe replacement 102

8.4 Pin replacement 103

8.5 Rotor 104

8.6 Guards 105

8.6.1 Flaps ...................................................................................................................................................................105

8.7 Flail replacement 106

9 TROUBLE SHOOTING CHART 107

9.1 Troubleshootingchart 107

9.1.1 General ...............................................................................................................................................................107

10 SCRAPPING AND DISPOSAL 113

11 WARRANTY 115

11.1 Voiding of the Warranty 115

12 OPTIONAL UNITS 117

12.1 Adjustable lateral runners 118

12.2 Hydraulicsafetydevicekit 119

Rev. 2.0 ZMLE

TABLE OF CONTENTS

INDICE

12.3 Controls with distributor 120

12.3.1 Assembly procedure ...........................................................................................................................................120

6ZMLE Rev. 2.0

TABLE OF CONTENTS

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INDICE

Rev. 2.0 ZMLE

DECLARATION OF CONFORMITY

Dichiarazione di conformità

DECLARATION OF CONFORMITY

TheCE Declaration of Conformity,providedtogetherwith the machine, is the document with which the Manufacturer

certies, under its own responsibility, that it has complied with observance of the European Directives, the Standards

and Technical Specications necessary (specied in said Declaration) in order for the machine to conform to the basic

requirements for sale and use in the European Union.

The Declaration of conformity must be considered as an integral part of the machine and must always accompany

the machine until it is scrapped.

If this document is not delivered together with the machine or gets lost, please request a copy from the Manufacturer.

The bottom part of the Declaration of Conformity contains the Warranty Coupon which must be completed in full and

N°

CE Declaration of Conformity

According to 2006/42/CE Directive

(that abrogate 98/37/CE Directive)

The undersigned FERRIs.r.l. state on its own responsibility that the machine

description of machine code series (flail head/series) serial no.

complies with the Essential Safety and Health Protection Requirements of the 2006/42/CE Directive and to

the electromagnetic compatibility for models equipped with electro/electronic devices according the

2004/108/CE Directive.

To answer to Conformity, according to the above mentioned Directives, following rules have been

considerated:

As well as the technical detailed list:

(Name and qualification of the delegate of the manufacturer)

Signature of the delegate

Tamara,

Person authorised to form the Technical file

Dr. Sandro Ferri

(Place and date)

FERRIs.r.l. – Via Govoni, 30 – 44034 Tamara (Ferrara) – Italia - Tel. +39.0532.866 866 - Fax +39.0532.866 851

(to cut along the outlined line)

To fill out by the Distributor with user’s details

Date

ata

WARRANTY COUPON

Surname Name

Series

Date

Company Ragione Sociale User Signature

Address

City or Town State/Prov

Postal

Code

Machine Model

Serial N°

Telefono Fax

Serial N° Series

Distributor stamp and signature

Machine Model

Taken note of the Use and Maintenance Book and

of the use’s rules (Safety Rules included)

Distributor Stamp

User Signature (legible)

FAC-SIMILE

returned to the Manufacturer in order for the rights under the warranty to be valid (see Chapter 11).

8ZMLE Rev. 2.0

DECLARATION OF CONFORMITY

Norme TRINCIATRICI LATERALI

The machine described in this manual complies with:

European Directives

2006/42/EC Machinery directive

Harmonised standards

UNI EN 4254-1 2009 Agricultural machinery - Safety - Part 1: General requirements

UNI EN 13524 2009 Highway Maintenance Machines - Safety Requirements

UNI EN ISO 13857 2008 Safety of machinery – Safety distances to prevent hazard zones being reached by upper and

lower limbs

UNI EN ISO 12100 2010 Safety of machinery - General principles for design – Risk assessment and risk reduction

Technical Specifications

ISO 11684 1995 Tractors, machinery for agriculture and forestry, powered lawn and garden equipment – Safety

signs and hazard pictorials – General principles

UNI EN ISO 3767-2 1998 Tractors, machinery for agriculture and forestry, powered lawn and garden equipment – Symbols

for operator controls and other displays - Part 2: Symbols for agricultural tractors and machinery

Rev. 2.0 ZMLE

PREFACE

Prefazione

PRELIMINARY DECLARATION

SAFETY RULES

The safety instructions provided in this manual are preceded by a hazard symbol and a caution (CAUTION, WARNING

and DANGER).

These precautions are intended to protect personal safety and the safety of those working and/or present in the danger

zone of the machine.

Carefully read all the instructions provided in this manual.

THE WORD “CAUTION” REFERS TO SAFE CONDUCT PRACTICES BOTH IN OPERATING

AND MAINTENANCE TO BE IMPLEMENTED FOR ALL PERSONS PRESENT IN THE

DANGER ZONE OF THE MACHINE IN ORDER TO PREVENT ACCIDENTS.

CAUTION

THE WORD“WARNING” DENOTESAPOTENTIAL ORHIDDEN DANGER THAT CANCAUSE

ACCIDENTS OR DEATH.

IT IS USED TO ENCOURAGE OPERATORS AND THE OTHER PERSONS TO USE

APPROPRIATE MEANS IN ORDER TO AVOID POSSIBLE ACCIDENTS.

WARNING

THE WORD “DANGER” DENOTES A NON-PERMITTED PRACTICE THAT CAN CAUSE

ACCIDENTS OR DEATH.

DANGER

FAILURE TO OBSERVE THE INSTRUCTIONS, ESPECIALLY THOSE PRECEDED BY CAUTION, WARNING

AND DANGER PRECAUTIONS, CAN CAUSE SERIOUS ACCIDENTS OR DEATH.

10 ZMLE Rev. 2.0

PREFACE

Prefazione

PREFACE

To operate safely it is necessary to:

1) Observe the general use precautions for all mechanical equipment, which are described in Chapter 2;

2) Always follow the use instructions contained in this manual.

3) In the case of di󰀩culties in the installation, use or maintenance of the machine, contact specialised technical

personnel (Manufacturer, Dealers, Technical Assistants, etc);

4) Never remove, tamper with or modify any part of the machine unless allowed specically by this manual;

5) Repair or replace the protections and any worn or broken parts in the manner described in this manual;

6) Keep the safety decals perfectly legible;

7) Carry out maintenance operations in compliance with the instructions included in this manual;

8) Observe the safety rules established by law;

9) Always refer to qualied, authorised, adequately instructed and trained personnel.

10) Maintain all the guards in a perfect state of e󰀩ciency.

All the technical measures for preventing the expulsion of objects adopted in the design

of the machines do not allow absolute safety to be achieved.

Even if the machine is used correctly, there is always the possibility that small stones,

splinters or other objects will get past the safety barriers and will be hurled a long

distance.

It is absolutely mandatory to make sure that THERE IS NOBODY INSIDE THE WORKING

RANGE OF THE MACHINE (AT LEAST 50 METRES) WHILE IT IS OPERATING.

Pay particular attention when working close to roads and/or buildings.

WARNING

For machines equipped with electrical/electrohydraulic controls and/or a heat exchanger

IT IS ABSOLUTELY NECESSARY to consult the assembly instructions for electrical

connection before mounting them on the tractor.

Failure to observe the above-mentioned instructions can damage the electrical system

and invalidate the warranty.

CAUTION

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