Federal Signal Corporation SMART VECTOR SL Manual de usuario

2562099B

REV. B 1006

Printed in U.S.A.

INSTALLATION AND MAINTENANCE INSTRUCTIONS

FOR

SMART VECTOR™ SL LED LIGHTBAR

SAFETY MESSAGE TO INSTALLERS AND USERS

WARNING

People’s lives depend on your safe instal-

lation of our products. It is important to

read, understand and follow all instruc-

tions shipped with the products. In addi-

tion, listed below are some other important

safety instructions and precautions you

should follow:

• To properly install lightbar, you must have a

good understanding of automotive systems,

along with proﬁciency in the installation

and use of safety warning equipment.

• DO NOT install equipment or route wiring

in the deployment path of an air bag.

• This product contains high intensity LED

devices. To prevent permanent eye damage,

DO NOT stare into the light beam at close

range.

• A light system is a high current device. In

order for it to function properly, a separate

ground connection must be made. If practi-

cal, it should be connected to the negative

battery terminal. At a minimum, it may be

attached to a solid metal body or chassis

part that will provide an effective ground

path as long as the light system is used.

• When drilling into a vehicle structure, be

sure that both sides of the surface are clear

of anything that could be damaged.

• Locate the light system controls so the VE-

HICLE and CONTROLS can be operated

safely under all driving conditions.

• The mounting system should be periodically

inspected to ensure that it is securely at-

tached to the vehicle.

• Improper lightbar activation may occur if

the lightbar is installed less than 18-inches

away from a two-way radio antenna. En-

sure that the lightbar is installed at least

18-inches away from any two-way radio an-

tenna.

• File these instructions in a safe place and

refer to them when maintaining and/or rein-

stalling the product.

Failure to follow all safety precautions and

instructions may result in property damage, seri-

ous injury, or death to you or others.

I. GENERAL.

The Smart Vector SL warning system is a full-

featured, programmable halogen/LED warning light

system. V-shaped construction lets the Smart Vector

SL warning system maximize light warning efﬁciency

at crucial 45° angles. The LED pods are two-tier with

the wide angle Solaris LEDs positioned to provide 360°

coverage. The warning system’s two Smart Pods are

preprogrammed to provide a wide selection of warning

light patterns. Available patterns include: rotate at 90,

120 or 175 ﬂashes per minute; oscillate to the front, rear,

or intersection; as well as front or rear ﬂashing. Pattern

selection can be performed during or after installation.

Take-down and alley lights have horizontal tracking

capability for use as spotlights. An optional LED rear

directional light, called the SignalMaster™, provides

additional warning capability. The SignalMaster can

be operated via the internal controller with its prepro-

grammed light patterns, or by an external controller

like the SS2000SM, SMC16 and SMC56 SignalMaster

controllers.

II. UNPACKING.

After unpacking the SMART VECTOR SL light as-

sembly, inspect it for damage that may have occurred in

transit. If the unit has been damaged, do not attempt to

install or operate it. File a claim immediately with the

carrier, stating the extent of damage. Carefully check all

envelopes, shipping labels, and tags before removing or

destroying them.

III. INSTALLATION.

WARNING

Improper lightbar activation may occur if

the lightbar is installed less than 18-inches

away from a two-way radio antenna. En-

sure that the lightbar is installed at least

18-inches away from any two-way radio

antenna.

Before proceeding, ensure that the lightbar has

been installed on the vehicle roof in accordance with the

instructions packed with the mounting kit. The lightbar

is completely wired at the factory and does not require

any additional internal wiring. All the conductors neces-

sary for control of any and all basic and optional func-

tions are contained in the cable. The basic light func-

tions of the unit must be controlled by a user-supplied

control head.

WARNING

Light system controls must be located so

that the VEHICLE and CONTROLS can be

operated safely under all driving condi-

tions.

3-1. CONTROL WIRING.

A. Route the control cable into the vehicle and

near the eventual location of the user-supplied control

head. Route the Power cable into the vehicle and to the

battery.

B. For proper light operation, the control cable

must be properly terminated inside the user-supplied

control head.

Using ﬁgure 3-1 and table 3-1 as a guide,

make the appropriate electrical connections. Ensure

that the lines are adequately fused as shown and that

the switch capacity is adequate for the current require-

ment.

CAUTION

Reverse polarity may damage any power supply

and prevent operation. Ensure that the correct

polarity is observed. The positive (+) RED 10GA

wire must be fused at the source for 40 amps.

C. Connect the separate BLK 10GA wire to the

vehicle battery ground terminal (-) and the separate

RED 10GA wire to the vehicle battery hot terminal (+).

LIGHTBAR

WHT/RED

RED

WHT/ORN

ORANGE

WHT/YEL

YELLOW

GREEN

WHITE

GRAY

WHT/BRN

BROWN

WHT/VIO

VIOLET

WHT/BLU

BLUE

WHT/GRN

WHT/GRY

MODE 3

MODE 2

MODE 1

STEADY BURN RED

INTERSECTION

JOG LEFT

BLACK

WHT/BLK

JOG RIGHT

PROGRAM

RIGHT ALLEY

LEFT ALLEY

TAKEDOWNS

SM INT LEFT

SM INT CENTER

SM INT RIGHT

SM INT WARN1

SM INT WARN2

SM INT WARN3

SM INT WARN4

SPEED

BLK/PNK INGNITION PWR

20 COND 22AWG CABLE

40 A

SM EXT (SS2000 8)

SM EXT (SS2000 7)

SM EXT (SS2000 6)

SM EXT (SS2000 5)

SM EXT (SS2000 4)

SM EXT (SS2000 3)

SM EXT (SS2000 2)

SM EXT (SS2000 1)

(SMC BLUE)

(SMC GRAY)

(SMC YELLOW)

(SMC VIOLET)

(SMC ORANGE)

(SMC GREEN)

(SMC BROWN)

(SMC WHITE)

290A5310-01

(+) POWER/IGN

(+) BATTERY

(-) GROUND

Figure 3-1.

NOTE

All the lightbar functions can be activated by

applying 12VDC to the appropriate control wire.

The 10GA BLK and RED power wires must be

connected to their respective battery terminals

for a function check.

3-2. FUNCTION ACTIVATION – EXCLUDING

SIGNALMASTER™.

NOTE

Refer to table 3-1 and ﬁgure 3-1 for proper con-

nections.

-2-

C0NROL CABLE MAIN FUNCTIONS SM INTERNAL S2000/SM SMC16 SMC56

WHT/RED MODE 3 MODE 3 MODE 3 MODE 3 MODE 3

RED MODE 2 MODE 2 MODE 2 MODE 2 MODE 2

WHT/ORG MODE 1 MODE 1 MODE 1 MODE 1 MODE 1

ORG STEADY RED STEADY RED STEADY RED STEADY RED STEADY RED

WHT/YEL INTERSECTION INTERSECTION INTERSECTION INTERSECTION INTERSECTION

YEL JOG LEFT JOG LEFT JOG LEFT JOG LEFT JOG LEFT

BLK/PNK IGNITION PWR IGNITION PWR IGNITION PWR IGNITION PWR IGNITION PWR

BLK JOG RIGHT JOG RIGHT JOG RIGHT JOG RIGHT JOG RIGHT

WHT/BLK PROGRAM PROGRAM PROGRAM PROGRAM PROGRAM

GRN RIGHT ALLEY RIGHT ALLEY RIGHT ALLEY RIGHT ALLEY RIGHT ALLEY

WHT LEFT ALLEY LEFT ALLEY LEFT ALLEY LEFT ALLEY LEFT ALLEY

GRY TAKEDOWNS TAKEDOWNS TAKEDOWNS TAKEDOWNS TAKEDOWNS

WHT/BRN N/C LEFT (8) BLU BLU

BRN N/C CENTER (7) YEL YEL

WHT/VIO N/C RIGHT (6) GRY GRY

VIO N/C WARN 1 (5) VIO VIO

WHT/BLU N/C WARN 2 (4) ORG ORG

BLU N/C WARN 3 (3) GRN GRN

WHT/GRN N/C WARN 4 (2) BRN BRN

WHT/GRY N/C SPEED (1) WHT WHT

Table 3-1.

NOTE

Powering multiple devices with a common con-

trol lead may cause one or more units to brieﬂy

remain functional after signal power is removed.

For example, due to the high input ﬁlter capaci-

tance, a strobe supply can brieﬂy supply the

current required to operate a low current device

such as an LED. If necessary, use a relay to iso-

late devices with large ﬁlter capacitors. See ﬁg-

ure 3-2 for the schematic; all components/wires

are user-supplied.

A. Mode Inputs.

There are three prioritized mode of operation

available with mode three being the highest priority.

Mode 3 (WHT/RED) will override Mode 2 (RED) and

Mode 2 will override Mode 1 WHT/ORN). One of the

available ﬂash patterns can be programmed to each

mode input. Default conﬁguration is Mode 3 Random

Flash, Mode 2 Quad Flash and Mode 1 Single Flash.

Programming is covered in Section 3-4 and 3-5. To ac-

tivate a mode, apply 12VDC to a mode input wire. See

ﬁgure 3-1 for proper fusing.

B. Steady Burn Red.

When the SMART VECTOR™ SL is equipped

with a Steady Burn Red led module, applying 12VDC to

the Orange wire will cause that module to operate when

any mode input is selected.

C. Intersection Mode.

When 12VDC is momentarily applied to the

(WHT/YEL) wire, it will cause the ﬂash rate of the se-

lected mode input to double. When 12VDC is applied

again the ﬂash rate will return to normal.

D. Right Alley.

Applying 12VDC to the Right Alley (Green)

wire will cause the Right Alley lights to illuminate.

E. Left Alley.

Applying 12VDC to the Left Alley (White)

wire will cause the Left Alley lights to illuminate.

290A5310-02

CUDATRIOPTIC

+12V

CONTROL LEAD

(12V SIGNAL ACTIVATED)

RELAY

FUSE

STROBE SUPPLY

Figure 3-2.

F. Takedowns.

Applying 12VDC to the Takedowns (Gray)

wire will cause the Takedowns lights to illuminate.

G. Jog Left.

Applying 12VDC (via a user-supplied mo-

mentary switch) to the yellow wire while alleys or take-

downs are illuminated will cause the Smart Pod(s) to

step to the left. If the switch is pressed and released, the

Smart Pod(s) will jog left one step. If the switch is held

down, the Smart Pod(s) will continue to step left until

the switch is released

H. Jog Right.

Applying 12VDC (via a user-supplied momen-

tary switch) to the black wire while alleys or takedowns

are illuminated will cause the Smart Pod(s) to step

to the right. If the switch is pressed and released, the

Smart Pod(s) will jog right one step. If the switch is held

down, the Smart Pod(s) will continue to step right until

the switch is released

3-3. FUNCTION ACTIVATION – SIGNALMASTER.

NOTE

Jumpers are factory installed for External Sig-

nalMaster Controller. Refer to table 3-1 and ﬁg-

ure 3-1 for proper connections.

A. SignalMaster Internal Controller.

1. See ﬁgures 3-3 & 3-4. Ensure that jump-

ers JP2 & JP7 are installed as indicated

2. When 12VDC is applied to one of the

control wires the corresponding SignalMaster function

will activate (see table 3-1). The ﬁrst seven inputs are

prioritized, with “Left” (WHT/BRN) being the highest

priority and “Warn 4” (WHT/GRN) being the lowest pri-

ority. The highest priority input that has 12VDC applied

will override any other input that has12VDC applied.

When using a three position progressive slide switch for

“Left”, “Center” and “Right” functions, “Left” is connect-

J17

R30

R40

R55

+ +

Q-

J12

P-O- + N-

C28

F5 D10

C33

C20

+D4

C21

J10

R41

J13

M-L-

+K- + J

J14

HH EFF F HG NM-

UPPER TAKEDOWNS

ALLEY- -

J15

J16

ORG

WHT

+SR -

R46

J11

R29

ALLEY

C10

D C B

R15

BB CC DD

JP4

MADE IN U.S.A.

UNIVERSITY PARK,IL

FEDERAL SIGNAL CORP.

2005245A-

- - - + - KK +

1 2

JP3

R7 R8

LL +MM

- +

NN- + -

GND

NSM

JP5

+PP +QQ

- + -

+ - LR + -

RF +RR +

R20 R22R19 R21

C49

D21

RSB

R51 R52

J18

C46

SR+ -

J19

C47

C42

D19

D18

C43

D20

R53

SIGMAST INPUTS

FSB

C48

J20

U10

R47

C44

R48

C45

MAIN PROG

J21

R50

JP7

R49

R54

D22

C50

C24

R33R32

D17

D12

D14 D15

D11

D16

D6 D8 D9

C38

R42

C34

D13

R43

C39

C35

R36

C29

R37

C30

R31

R17 R18

C22

C16

C23

C17

R25

C11

R26

C12

R35R34

C37

R45

C41

R44

C40

C36

R39R38

C31 C32

R24

C25

C19C18

C26

R28

C14

R27

C13

JP6

C15

C27

R23

R16

PATTERN INPUTS

RIGHT

ALLEYS

RIGHT

TAKEDOWNS

LEFT

R11

R12

JP1

R14

R13

JP2

SM PROGRAM

R3 R4

C3 C4

C52

C51

R10

290A5310-03

Figure 3-3.

-3-

JP2

JP7

290A5310-04

JP2

JP7

290A5310-05

Figure 3-4.

Figure 3-5.

ed to position one “Center” to position two and “Right to

position three. The “Fast” (WHT/GRY) input will cause

the SignalMaster to operate at twice the normal speed,

when 12VDC is applied to the input.

B. SignalMaster External Controller.

1. See ﬁgure 3-5. Ensure that jumpers JP2

& JP7 are installed as indicated.

2. Refer to table 3-1 and connect the Sig-

nalMaster input wires to the corresponding connections

for the SS2000/SM, SMC16 and SMC56 SignalMaster

controllers.

3-4. PROGRAMMING LED FLASH PATTERNS.

There are three lightbar modes that can be pro-

grammed by the user, via three control input wires.

There are also six available LED ﬂash patterns:

• Random

• Quad Flash alternating 75FPM

• Single Flash alternating 75FPM

• Alternate Flash POD’s 1&7 90FPM rear only

• Alternate Flash POD’s 1&7 90FPM front and

rear

• Alternate Flash POD’s 1&7 with POD 4

90FPM rear only

Three default patterns are assigned to operate in

slide switch positions 1, 2, and 3. They are as follows:

• WHT/ORG - Mode #1 – Single ﬂash

• RED - Mode #2 – Quad ﬂash

• WHT/RED - Mode #3 – Random

To change a ﬂash pattern assigned to a slide switch

perform the following:

A. Activate lightbar in the desired slide switch

position. The bar will ﬂash in the current pattern.

B. Momentarily apply 12VDC to the program

input (WHT/BLK). The LED ﬂash pattern will advance

to the next available pattern and the end LED module

in POD #1 will ﬂash the selected pattern number. The

lightbar will stop momentarily, then operate in the

selected pattern. Each time 12VDC is momentarily ap-

plied the pattern number will advance. When the last

available pattern number is reached, the next momen-

tary application of 12 VDC will select the ﬁrst available

pattern.

C. If patterns assigned to the other mode inputs

are to be changed, apply 12VDC to the desired mode in-

put and repeat the above steps.

3-5. PROGRAMMING SMART POD PATTERNS.

There are three Smart Pod program inputs plus an

OFF position that can be assigned to a slide switch posi-

tion.

1. Off

2. P1

3. P2

4. P3

The Smart Pods are programmable on two levels.

First, each of the program inputs, i.e., P1, P2, and P3,

can be set to do one of eight available patterns. See ﬁg-

ure 3-6. These patterns are selected using dip switches

located on the Smart Pod Controller board. Refer to

-4-

1 6

1/2

P3C

P3B

P3A

R37

R28

R10

R36

R26

R27

F2 F3

R25

R35 D2

R12

1J3

C11

C15

P3A

S1 R34

R53

R52

R40

2005325A-

UNIVERSITY PARK,IL

P1B

P2A

P1C

P1A

R39

P2C

P2B

RN2

D11

C16 Q5

RN1 Q6

C17 C18

FEDERAL SIGNAL CORP.

R8R7

R11

R20

R6R4 R5

R17R18 R19

P3B

P3C

1/2

C7C5 C6

C13

R3R1 R2

R13 R14R15

C4C2 C3

C12

Q11

R33

R16

F1 J1 J2

BATT-

C14

R32

R31

R23 R24

BATT+

R51

C26

C19

C22

R38

R50

R41

C25

C24

C23

C20

C21

Q10

R49

R44

R45

R30

R22

R29

R21

R43

R42

R47

R46

R48

D10

C10

P1B

P2A

P1C

P1A

P2C

P2B

6 POS SWITCH

290A5310-06

Figure 3-6.

switch tables 3-2 through 3-4. See Section 5 Service and

Maintenance for board access procedures. Once patterns

are chosen for each of the program inputs, then the pro-

gram inputs are assigned to a slide switch position.

The default program inputs assigned to a slide

switch position, along with the default pattern for each

program input are as follows:

• Slide switch position #1 – P1, Rear Flashing

• Slide switch position #2 – P2, Rotate 90 FPM

• Slide switch position #3 – P2, Rotate 90 FPM

To assign a different Smart Pod program input to a

slide switch position perform the following:

A. Disconnect power to the lightbar. If the cover

is removed, this can be accomplished by removing the

10GA RED power wire from the relay.

B. Apply 12VDC to the WHT/YEL and WHT/

BLK control wires.

C. Apply power to the lightbar (reconnect the

RED 10GA power wire.)

D. The right upper LED module in POD #4 will

light indicating the bar is in Smart Pod programming

mode.

E. Move the slide switch to the desired position.

The following will be displayed for each slide switch po-

sition:

1. Slide Switch #1 – Front LED module

POD #1 and the Smart Pods will operate according to

the stored program input.

2. Slide Switch #2 – Front LED module

POD #1,the upper LED module POD #1 and the Smart

Pods will operate according to the stored program input.

3. Slide Switch #3 - Front LED module

POD #1,the upper LED module POD #1,rear LED mod-

ule POD #1 and the Smart Pods will operate according

to the stored program input.

F. Remove 12VDC from the WHT/BLK control

wire. Momentarily re-apply 12VDC to the WHT/BLK

control wire and the Smart Pods will advance to the

next program input. Each time 12VDC is momentarily

applied to the WHT/BLK control wire the program num-

ber will advance. When the last available program num-

ber is reached the next operation will select the ﬁrst

available program, which is OFF.

G. If programs assigned to the other slide switch

positions are to be changed, move the slide switch to the

desired position and repeat the above steps.

-5-

Table 3-2

P1 Rear Oscillating Oscillating Oscillating Rotate Rotate Rotate Front

Switches Flashing* Rear Intersection Front 90 120 175 Flashing

(S2) FPM FPM FPM

P1A OFF ON OFF ON OFF ON OFF ON

P1B OFF OFF ON ON OFF OFF ON ON

P1C OFF OFF OFF OFF ON ON ON ON

Table 3-3

P2 Rotate Rotate Rotate Oscillating Oscillating Front Oscillating Rear

Switches 90 120 175 Intersection Front Flashing Rear Flashing

(S2) FPM* FPM FPM

P2A OFF ON OFF ON OFF ON OFF ON

P2B OFF OFF ON ON OFF OFF ON ON

P2C OFF OFF OFF OFF ON ON ON ON

Table 3-4

P3 Oscillating Oscillating Rotate Rotate Rotate Front Oscillating Rear

Switches Intersection* Front 175 120 90 Flashing Rear Flashing

(S1) FPM FPM FPM

P3C OFF OFF OFF OFF ON ON ON ON

P3B OFF OFF ON ON OFF OFF ON ON

P3A OFF ON OFF ON OFF ON OFF ON

* Factory Setting

H. Remove 12VDC from all control wires and the

RED 10GA power wire. Wait 30 seconds then re-apply

12VDC to RED 10GA power wire. Check for proper op-

eration of lightbar.

EXAMPLE

To change from the defaults to 175FPM Rotate in

slide switch position three:

• Disconnect the RED 10GA power wire.

• Using table 3-4 and ﬁgure 3-6, set DIP switch

P3B to ON. This sets P3 to 175FPM Rotate.

• Apply 12VDC to the WHT/YEL and WHT/

BLK control wires.

• Reconnect the RED 10GA power wire. The

right upper LED in Pod 4 is on.

• Move slide switch to position 3. All 3 LEDs

in Pod 1 come on and the Smart Pods are rotating at

90FPM.

• Remove 12VDC from the WHT/BLK control

wire. Momentarily re-apply 12VDC to the WHT/BLK

control wire. The program input moves from P2 to P3;

the Smart Pods are now rotating at 175FPM.

• Move slide switch to off.

• Remove 12VDC from all control wires and the

RED 10GA power wire. Wait 30 seconds then re-apply

12VDC to RED 10GA power wire.

• Check for proper operation.

IV. TESTING.

WARNING

This product contains high output LED de-

vices. To prevent permanent eye damage,

do not stare into the light beam at close

range.

After Installation, check the entire system to be

sure the lights are ﬂashing properly and all light system

functions are operating properly.

SAFETY MESSAGE TO OPERATORS

WARNING

People’s lives depend on your safe use of

our products. Listed below are some im-

portant safety instructions and precau-

tions you should follow:

• Although your warning system is op-

erating properly, it may not be com-

pletely effective. People may not see

or heed your warning signal. You must

recognize this fact and continue driv-

ing cautiously.

• Also, situations may occur which ob-

struct your warning signal when natu-

ral or manmade objects are between

your vehicle and others, such as: rais-

ing your hood or trunk lid. If these

situations occur, be especially careful.

• This product contains high intensity

LED devices. To prevent permanent eye

damage, DO NOT stare into the light

beam at close range.

• At the start of your shift, you should

ensure that the light is securely at-

tached and operating properly.

Failure to follow these safety precautions

may result in property damage, serious injury, or

death to you, to passengers, or to others.

RETAIN AND REFER TO THIS MESSAGE

-6-

V. SERVICE AND MAINTENANCE.

WARNING

Crazing (cracking) of lenses will cause re-

duced effectiveness of the light. Do not use

cleaning agent (which will cause crazing)

such as strong detergents, solvents, or pe-

troleum products. If crazing of lenses does

occur, reliability of light for emergency

signaling purposes may be reduced until

lenses are replaced.

5-1. COLORED DOME INSERT OPTION INSTALLATION

(SMART PODS ONLY).

WARNING

To provide proper warning colors to the

front and/or rear if dome inserts are used,

a clear dome must be used with the colored

inserts.

A. Remove and retain the two Torx head screws

which secure the dome to the pod.

B. Carefully remove the dome and set it aside.

C. Place the front or rear insert in position and

ensure that the locating notches are properly positioned

on the locating ribs as shown in ﬁgure 5-1. If applicable,

repeat with the other insert.

CAUTION

Excessive tightening of the Torx head screws

will damage the screws.

D. Replace the dome and secure with the previ-

ously removed Torx head screws.

-7-

5-2. SMART POD SERVICING. (See ﬁgure 5-2.)

A. Remove and retain the two Torx head screws

which secure the dome to the pod. Carefully remove the

dome and set it aside.

B. To gain access to the motor, proceed as fol-

lows:

1. Remove and retain the screws which se-

cure the pod to the lightbar extrusion.

2. Remove and retain the screws which se-

cure the motor support assembly to the pod.

3. Disconnect the six-pin motor cable plug

and the three-pin opto isolator cable.

4. Carefully lift the motor support assem-

bly from the pod.

5. After servicing is complete, reassemble

the pod by performing the above steps in reverse order.

5-3. PCB SERVICING.

CAUTION

To avoid damage to the lightbar, disconnect all

power at the battery before proceeding.

A. Cover Removal.

See ﬁgure 5-3. Remove and retain the four

screws which secure the cover on the lightbar. Slide the

cover back slightly and carefully lift to remove.

290A5310-08

Figure 5-2.

290A5310-07

Figure 5-1.

B. Printed Circuit Board Removal.

The lightbar contains two circuit boards. See

ﬁgure 5-4. To remove a circuit board, remove and retain

the fasteners which secure the circuit board to the light-

bar.

CAUTION

Unpredictable operation may result if motor

cables, or lamp driver cables, are mixed. Before

removing cables, mark the cables for proper re-

connection when reassembling.

5-4. LED SERVICE.

A. Pod LED.

1. Remove dome as described previously in

Section 5-1.

2. See ﬁgure 5-5. Note or mark the screw

location to ensure reassembly in the proper position. Re-

move the Phillips screws retaining the reﬂector assem-

bly, slide the assembly free, and unplug the electrical

connector.

CAUTION

Do not overtighten screws.

3. Reassembly is the reverse. Do not over

tighten Phillips screws. Use due caution when replacing

screws in previously installed reﬂector assemblies to re-

engage the existing cut thread in the plastic reﬂector.

B. Trioptic LED SignalMaster Removal and

Installation.

1. Remove the cover and SmartPod/

SignalMaster board as described in Section 5-3.A.

2. Disconnect cable connection and

remove cable hold down clamp.

3. See ﬁgure 5-6. Remove the 4 Keps

Nuts securing the SignalMaster to the cover. Remove

the SignalMaster.

4. Installation is the reverse.

REMOVE AND

REPLACE SCREW

BRACKET

REMOVE AND

REPLACE SCREWS

290A5310-11

Figure 5-5.

290A5310-12B

KEPS NUT

4PL

BOTTOM VIEW

Figure 5-6.

-8-

290A5310-10

SMART POD/SIGNALMASTER

BOARD

MOTHERBOARD

Figure 5-4.

290A5310-09

COVER SCREWS (2 TOP, 2 BACK)

Figure 5-3.

C. Trioptic SignalMaster LED Service.

The unit must not be opened under any cir-

cumstance. Failure to adhere to this may result in mois-

ture entering into the unit causing premature failure.

Please contact the factory if the unit is not functioning

properly.

D. Standalone SignalMaster Connections.

If a shorter cable is desired:

1. Remove the cover and Smart Pod/Sig-

nalMaster board as described in paragraphs 5-3.A. and

5-3.B.

2. Unplug the SignalMaster cable from the

board and cut the cable to the desired length, allowing 4

inches for the circuit board connection. Discard cut end

and connectors.

3. See ﬁgure 5-7. Strip the cable jacket back

4 inches, then strip 1/4” of the insulation from the wires

shown in ﬁgure 5-7.

4. Connect wires the screw header on the

Smart Pod/SignalMaster board as shown in ﬁgure 5-7.

5. Test for proper operation, trim extra

wires ﬂush with jacket, then reassemble in reverse or-

der.

5-5. MAINTENANCE.

A. Cleaning the Plastic Domes.

WARNING

Crazing (cracking) of domes will cause re-

duced effectiveness of light system. Do not

use cleaning agents (which will cause craz-

ing) such as strong detergents, solvents, or

petroleum products. If crazing of domes

does occur, reliability of light for emergen-

cy purposes may be reduced until domes

are replaced.

Ordinary cleaning of the plastic lenses can be

accomplished by using mild soap and a soft rag. Should

ﬁne scratches or a haze appear on a lens, they can best

be removed with a specialty plastic cleaner/polish such

as Plexus® and a soft cloth. Alternatively, non-abrasive,

high quality, one-step, automotive paste cleaner/wax

may be used.

B. Smart Pods Lamp Replacement.

WARNING

A serious injury may result if lamp is

touched when hot. Always allow lamp to

cool before removing.

10 NONE

9 YEL

8 GRY

7 VIO

6 NONE

5 BRN

4 GRN

3 ORG

2 NONE

1 RED

290A5310-13

Figure 5-7.

1. Remove and retain the two Torx head

screws which secure the dome to the pod.

2. Carefully remove the dome and set it

aside.

CAUTION

Service life of lamp will be shortened if glass

portion is touched. If glass has been handled,

clean carefully with a grease solvent.

3. To replace the halogen lamp, twist to un-

lock and then pull the defective lamp out of the socket.

Install a new #795X lamp in the socket (see ﬁgure 5-8).

Refer to paragraph 5-6 for the Federal Signal Part Num-

ber.

4. Replace the dome using the previously

removed screws.

-9-

Figure 5-8.

290A5310-15

-10-

5-6. SMART VECTOR SL REPLACEMENT

PARTS LIST.

Description Part Number

Printed Circuit Boards

Bar Controller PCB 2005245-12

(Figure 5-9)

Smart Pod Controller/SignalMaster PCB 2005325-12

(Figure 5-10)

Smart Pod Controller/SignalMaster PCB 2005325

(Stand-alone SML)

Opto Sensor PCB 2001079

Domes

Dome, Clear 8572001

Dome, Red 8572001-01

Dome, Amber 8572001-02

Dome, Blue 8572001-03

Dome, Green 8572001-04

Dome, C.I.E. Blue 8572001-05

Smart Pod Assemblies

Smart Pod Assy., Drivers Side (no dome) 8572101

Smart Pod Assy., Passenger Side (no dome) 8572101-02

Smart Pod Components

Lamp (rotator) 50W Hal. Vert. Fil. 8107141

Motor And Cable Assy. 175716

Description Part Number

Fuses

Fuse, 2 Amp., Pico Fuse 148151-08

Fuse, 2 Amp., Automotive Blade 148A142-10

Fuse, 5 Amp., Automotive Blade 148A142-03

Fuse, 15 Amp., Automotive Blade 148A142-06

Fuse, 20 Amp., Automotive Blade 148A142

LED Pod Components

PCB Assembly 2005272-1

(to be replaced by 2005340-1)

Reﬂector Assembly, Amber (Includes PCB) 8654167-12

Reﬂector Assembly, Blue (Includes PCB) 8654167-13

Reﬂector Assembly, Red (Includes PCB) 8654167-14

Reﬂector Assembly, White (Includes PCB) 8654167-15

LED, 6 Button, Amber 8625234-A

LED, 6 Button, Blue 8625234-B

LED, 6 Button, Red 8625234-R

LED, 6 Button, White 8625234-W

Reﬂector, Polyparabolic 8654165

LED, Trioptic 3-pack, Amber (pod 4 R&L) 8572484-02

LED, Trioptic 3-pack, Blue (pod 4 R&L) 8572484-03

LED, Trioptic 3-pack, Red (pod 4 R&L) 8572484-04

LED, Trioptic 3-pack, White (pod 4 R&L) 8572484-05

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