FEDERAL INDUSTRIES IMSS84 Series Manual de usuario

IMSS E3265

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E3265

REV D 8/9/13

FEDERAL INDUSTRIES

IMSS60, IMSS84 & IMSS120 MODELS

INSTALLATION & OPERATIONS MANUAL

KEEP THIS MANUAL FOR FUTURE REFERENCE

Engineering and technical data are subject to change without notice.

FEDERAL INDUSTRIES P.O. Box 290 Belleville, WI 53508

Toll Free 1(800) 356-4206 WI Phone (608) 424-3331 Fax: (608) 424-3234

IMSS E3265

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CONTENTS

INTRODUCTION.......................................................................................................................................3

WARNING LABELS & SAFETY INSTRUCTIONS.............................................................................4

PRE-INSTALLATION PROCEDURES..................................................................................................5

INSPECTION FOR SHIPPING DAMAGE...............................................................................5

INSTALLATION INSTRUCTIONS.........................................................................................................5

LOCATING THE DISPLAY CASE ..........................................................................................5

ELECTICAL CONNECTION.................................................................................................5-6

PERMANENT CONNECTED.............................................................................................5-6

STANDARD BASE ELECTRICAL CONNECION..........................................................5-6

TOP ELECTRICAL CONNECION.....................................................................................6

CORD CONNECTED ................................................................................................................6

REMOVING CASE FROM SHIPPING SKID ..........................................................................7

REMOVING PACKAGING MATERIAL.................................................................................7

LEVELING THE CASE.............................................................................................................7

SEALING THE UNIT TO THE FLOOR...................................................................................8

BASE PANELS REMOVAL IMSS60 & IMSS84.....................................................................8

BASE PANELS REMOVAL IMSS120..................................................................................... 9

BASE COMPONENT LAYOUT IMSS60 & IMSS84 ............................................................10

BASE COMPONENT LAYOUT IMSS120.............................................................................11

CONDENSATE EVAPORATOR............................................................................................12

CONDENSATE PUMP ...........................................................................................................12

SHELVES............................................................................................................................13-14

OPERATING INSTRUCTIONS.............................................................................................................15

USER CONTROLS .................................................................................................................. 15

POWER SWITCH.................................................................................................................15

LIGHT SWITCH ...................................................................................................................15

ELECTRONIC CONTROL...................................................................................................15

INITIAL START UP................................................................................................................16

PLACING PRODUCT IN CASE.............................................................................................16

MAINTANCE .......................................................................................................................... 17

CLEANING CONDENSER COIL.........................................................................................17

CLEANING INSTRUCTIONS................................................................................................................18

ACRYLIC AIR DEFLECTOR...................................................................................................18

DAILY CLEANING................................................................................................................... 18

WEEKLY CLEANING .........................................................................................................19-20

SERVICE INFORMATION....................................................................................................................20

PRE-SERVICE CHECKLIST ..................................................................................................21

SPECIAL SERVICE SITUATIONS ........................................................................................22

SALE & DISPOSAL.................................................................................................................................23

REFRIGERATION & ELECTRICAL DATA .................................................................................23-24

CONTROL OPERATION.......................................................................................................................25

ELECTRONIC CONTROL .....................................................................................................25

OPERATION.........................................................................................................................25

DEFROST CYCLE................................................................................................................25

CONTROL FACTORY SETTING ......................................................................................26

CONTROL DISPLAY..............................................................................................................27

MAXIMUM RUN TIMER.........................................................................................................27

REFRIGERATION OPERATION.........................................................................................................27

SELF CONTAINED OPERATION ........................................................................................27

REMOTE OPERATION......................................................................................................27-28

REPLACEMENT PARTS -.....................................................................................................................29

WIRING DRAWING ............................................................................................................ 30-39

IMSS E3265

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INTRODUCTION

Thank you for purchasing a Federal Industries display case. This manual contains

important instructions for installing and servicing the IMSS Models. A repair parts list

and wiring diagrams are also included in the manual. Read all of these documents

carefully before installing or servicing your case.

NOTICE

Read this manual before installing your case. Keep this manual and refer to it before

doing any service on the equipment. Failure to do so could result in personal injury or

damage to the case.

NOTICE

Installation and service of the electrical components in the case must be performed by a

licensed electrician.

The portions of this manual covering components contain technical instructions are

intended only for persons qualified to perform electrical work.

DANGER

Improper or faulty hookup of electrical components in the case can result in severe

injury or death.

All electrical wiring hookups must be done in accordance with all applicable local,

regional, or national standards.

SERIAL NUMBER

Record the model and serial numbers of the case for easy reference. Always refer to both model and

serial numbers in your correspondence regarding the case.

Case Model__________________________ Serial Number______________________

Condensing Unit Model________________ Serial Number______________________

This manual cannot cover every installation, use, or service situation. If you need additional information,

call or write us: TECHNICAL SERVICE DEPARTMENT

Federal Industries

P.O. Box 290

Belleville, WI 53508

Toll Free (800) 356-4206 / WI Phone (608) 424-3331

IMSS E3265

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WARNING LABELS & SAFETY

INSTRUCTIONS

This is the safety-alert symbol. When you see this symbol on your case or

in the manual, be alert to the potential for personal injury or damage to

your equipment.

Be sure you understand all safety messages and always follow recommended precautions and safe

operating procedures.

NOTICE TO EMPLOYERS

You must make sure that everyone who installs, uses, or services your case is thoroughly familiar

with all safety information and procedures.

Important safety information is presented in this section and throughout the

manual. The following signal words are used in the warning and safety messages:

DANGER: Severe injury or death will occur if you ignore the message.

WARNING: Severe injury or death can occur if you ignore the message.

CAUTION: Minor injury or damage to your case can occur if you ignore the message.

NOTICE: This is important installation, operation, or service information. If you ignore the

message, you may damage your case.

The warning and safety labels shown throughout this manual are placed on your Federal

Industries case at the factory. Follow all warning label instructions. If any warning or

safety labels become lost or damaged, call our customer service department at 1(800)

356-4206 for replacements.

This label is located behind the removable base This label is located below panels

and under the display deck pans. display deck pans.

CAUTION

POWER BEFORE

RISK OF ELECTRIC

SHOCK DISCONNECT

91-12340

SERVICING UNIT.

C AU T IO N

H AZ A R DO U S M O V IN G P AR T S

D O N O T O P E R A TE U N IT W IT H

D IS P LA Y P A NS R E M O VE D .

IMSS E3265

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PRE-INSTALLATION PROCEDURES

Inspection For Shipping Damage

You are responsible for filing all freight claims with the delivering truck line.

Inspect all cartons and crates for damage as soon as they arrive. If damage is

noted to shipping crates, cartons, or if a shortage is found, note this on the bill of

lading (all copies) prior to signing.

If damage is discovered when the case is uncrated, immediately call the

delivering truck line and follow-up the call with a written report indicating

concealed damage to your shipment. Ask for an immediate inspection of your

concealed damaged item. Crating material must be retained to show the

inspector from

the truck line.

INSTALLATION INSTRUCTIONS

Locating The Display Case

The case should be located where it is not subjected to the direct rays of the sun,

heating ducts, grills, radiator, or ceiling fans, nor should it be located near open

doors or main door entrances. Also, avoid locations where there is excessive air

movement or air disturbances and avoid high humidity locations such as near

cases with water misting or fogging devices. Failure to locate this case as stated

will reduce the performance of your Island display and will affect temperature of

interior of case and product.

The case requires a minimum of 48” of clearance is needed on all sides of unit

Electrical Connection

DANGER:

Improper or faulty hookup of electrical components in the

display case can result in severe injury or death.

Permanent Connected (Standard)

-Only a licensed electrician must perform all case electrical connections.

-All electrical wiring hookups must be done in accordance with all applicable local, regional, or

national electrical standards.

-A separate circuit for each display case is required to prevent other appliances on the same

circuit from overloading the circuit and causing malfunction.

-The electrical service must be grounded upon installation.

-See the electrical data plate located on the base end, for proper circuit size and wire ampacity.

Standard Base Electrical Connection:

There are (2) different styles of electrical box

connections as shown in pictures below. The electrical connection box is in the base for floor

electrical connection. The box is accessible by removing the base panel. See “Panel Removal

IMSS E3265

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Section” of this manual for panel removal instructions. Remove electrical box cover to access

electrical connection.

Optional Top Electrical Connection:

The electrical connection box is accessible on

the top of the case for ceiling drop electrical connection. Remove electrical box cover to access

electrical connection.

Cord Connected (OPTION)

-A factory installed optional power cord is properly sized to the amperage requirements of the

case. See the electrical data plate located on the rear exterior of the case for the proper circuit

size for each case.

- The cord is factory installed protruding from the corner of the case.

-A separate circuit for each display case is required to prevent other appliances on the same

circuit from overloading the circuit and causing malfunction.

CAUTION Risk of Electric Shock. If the cord or plug becomes damaged,

replace only with a cord and plug of the same type".

PERMANENT

CONNECTION

TERMINAL

BLOCK

OR WIRE

PERMANENT

CONNECTION

ELECTRICAL

BOX COVER

PERMANENT

CONNECTION

ELECTRICAL

BOX COVER

PERMANENT

CONNECTION

WIRES

IMSS E3265

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Removing Case From Shipping Skid

Remove the screws and brackets that secure the case to the skid. Remove the

brackets from the case.

Note that the case may have optional wheels installed and once the brackets

holding the case to the skid are removed the case will roll.

Removing Packaging Material

Remove bubble wrap and packing material for all shelves and panel, brackets,

etc. If it is necessary to remove tape residue from plastic materials, use cleaning

compounds recommended in the cleaning section of this manual.

Leveling The Case

The case must be level for proper drainage of defrost water to the condensate

pump. A wrench is included to aid in adjusting leg levelers

Check the level of the case where the display overhangs the base.

Adjust the (4) outside leg levelers as needed to level the case in each direction.

The IMSS120 has (2) center leg levelers adjust these so that the center of base

floor is flat.

NOTE: Use a wood or plastic shim under each leg leveler to avoid scratching the

tile floor.

CAUTION

: Do not push against the clear acrylic deflector around the sides and nose.

Doing so can cause the acrylic to break.

Do not lift or push on the top canopy located on top of the case.

Doing so can permanently damage the tower frame.

Care must be taken not to damage or tip the case when removing it from the

skid or moving the case.

IMSS E3265

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Sealing Unit To The Floor

After the unit is positioned and the leg levelers are turned out, the unit needs to be

sealed to the floor for NSF approved installation.

Base Panel Removal

IMSS60 and IMSS84 Panels

Panels must be in place when operating the case.

END PANEL

(ONE AT EACH END)

SIDE PANEL

END PANEL SCREWS (4)

SIDE PANEL SLOT

SIDE PANEL HOOK

SIDE PANEL

RETAINER SCREWS

REMOVE THIS PANEL

TO CLEAN CONDENSER

Side Panels

1. Loosen the 2 retainer screws from top of panel.

(The screws will stay on the panel even after they are detached from base)

2. Tilt the top of the panel away from the base and pull up on panel to allow the

side panel tabs to pull out of the side panel slots.

3. Set the panel in safe place to prevent damage.

4. Reinstall panels in the reverse order.

End Panels

1. Remove the (4) retainer screws from all four corners of end panel.

2. Remove end panel from case and set it in safe place to prevent damage.

3. Reinstall panels in the reverse order.

IMSS120 Panels

DANGER: Electric shock hazard. Do not operate unit with panels removed.

IMSS E3265

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Panels must be in place when operating the case.

LEFT SIDE PANEL

SIDE PANEL SLOT

(3) SIDE PANEL

RETAINER SCREWS

RIGHT SIDE

PANEL

LOUVERS

(3) TABS

REMOVE THIS PANEL

TO CLEAN CONDENSER

REMOVE THIS PANEL

TO CLEAN CONDENSER CONTROLS

Side Panels

1. Loosen the 3 retainer screws from top of each side panel.

(The screws will stay on the panel even after they are detached from base)

2. Tilt the top of the panel away from the base and pull up on panel to allow the

side panel tabs to pull out of the side panel slots.

3. Set the panel in safe place to prevent damage.

4. Reinstall panels in the reverse order.

NOTE: left and right side panels can only be installed as shown. Louvers

must be near the end of case in order for the tabs to align with side panel

slots. Be sure all (3) tabs are engaged into side panel slots.

Base Component Layout Self Contained IMSS60 & IMSS84

IMSS E3265

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CONTROL

PANEL LOCATION

CONDENSATE

EVAPORATOR

OR OPTIONAL

CONDENSATE PUMP

PULL OUT

CONDENSING UNIT

POWER

CONNECTION

BOX

ELECTRICAL

BOX

DATA PLATE

LOCATION

60.41 IMSS60

4.41 IMSS 4

40.4

SIGHT GLASS

7/ FLOOR ELECTRICAL

CONNECTION LOCATION

LIGHT POWER SUPPLY

QUANITY MAY DIFFER

BETWEEN MODELS

5.1

4.2

5.1

4.2

Base Component Layout Remote IMSS60 & IMSS84

CONTROL

PANEL LOCATION

CONDENSATE

PUMP

REMOTE REFRIGERATION

LINE ACCESS COVER

LIGHT POWER SUPPLY

QUANITY MAY DIFFER

POWER

CONNECTION

BOX

ELECTRICAL

BOX

DATA PLATE

LOCATION

REFRIGERATION SHUT OFF

SOLENOID VALVE

SIGHT GLASS

40.41

60.41 IMSS60

4.41 IMSS 4

7/ FLOOR ELECTRICAL

CONNECTION LOCATION

5.0

3/ HIGH PRESS

CONNECTION 5/ SUCTION

CONNECTION

24.3

LEG LEVELERS (6)

BASE SUPPORTS

CONTROL DISPLAY

WIRING DIAGRAM

Base Component Layout Self Contained IMSS120

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