Fayat BOMAG BPR 35/42 D Manual de usuario
BPR 35/42 D - BPR 35/60 D
Reversible Vibrating Plate
Operating Instruction
Maintenance Instruction
Original Operating Instructions
S/N 101 692 54 .... / S/N 101 692 55 .... / S/N 101 692 57 .... / S/N 101 692 71 .... / S/N 101 692 58 ....
/ S/N 101 692 72 ....
© 09/2013
Catalogue No.
008 083 41
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Table of contents
1 Foreword................................................................................................................................................ 5
2Technical data....................................................................................................................................... 9
3 Safety regulations............................................................................................................................... 15
4 Display and control elements............................................................................................................ 25
4.1 General notes.............................................................................................................................. 26
4.2 Description of indicators and control elements....................................................................... 27
5 Operation............................................................................................................................................. 29
5.1 General......................................................................................................................................... 30
5.2 Tests before taking into operation............................................................................................ 31
5.3 Folding down the steering rod................................................................................................... 32
5.4 Starting with recoil starter.......................................................................................................... 33
5.5 Starting the engine electricallyOptional equipment .......................................................................... 35
5.6 Work/operation............................................................................................................................ 38
5.7 Shut down the engine................................................................................................................. 40
5.8 Assembling the transport wheelsOptional equipment ...................................................................... 41
5.9 Loading/transport....................................................................................................................... 43
6 Maintenance........................................................................................................................................ 45
6.1 General notes on maintenance.................................................................................................. 46
6.2 Fuels and lubricants................................................................................................................... 48
6.3 Table of fuels and lubricants..................................................................................................... 50
6.4 Running-in instructions.............................................................................................................. 51
6.5 Maintenance table....................................................................................................................... 52
6.6 Maintenance every day............................................................................................................... 54
6.6.1 Clean the machine..................................................................................................................... 54
6.6.2 Check the engine oil level.......................................................................................................... 54
6.6.3 Check the fuel level.................................................................................................................... 55
6.7 Weekly maintenance................................................................................................................... 57
6.7.1 Check, clean the water separator.............................................................................................. 57
6.8 Maintenance every month.......................................................................................................... 58
6.8.1 Battery serviceOnly machines with electric starter. ..................................................................................... 58
6.8.2 Check, clean the air filter, replace if necessary.......................................................................... 59
6.8.3 Clean the cooling fins and the cooling air intake openings........................................................ 61
6.9 Maintenance every 6 months..................................................................................................... 62
6.9.1 Check the oil level in the exciter housing .................................................................................. 62
6.9.2 Check the V-belt tension, if necessary replace the V-belt.......................................................... 62
6.9.3 Checking, adjusting the valve clearance.................................................................................... 63
6.10 Maintenance every year............................................................................................................ 64
6.10.1 Change the engine oil.............................................................................................................. 64
6.10.2 Clean the engine oil filter.......................................................................................................... 65
6.10.3 Replace the fuel filter............................................................................................................... 66
6.10.4 Replacing the starter rope........................................................................................................ 67
6.10.5 Change the oil in the exciter shaft housing ............................................................................. 68
6.10.6 Check the hydraulic oil level..................................................................................................... 70
Table of contents
BPR 35/42 D - BPR 35/60 D
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6.10.7 Check the rubber buffers ......................................................................................................... 72
6.11 As required................................................................................................................................ 73
6.11.1 Tightening the screws.............................................................................................................. 73
6.11.2 Engine conservation ................................................................................................................ 73
7 Trouble shooting................................................................................................................................. 75
7.1 General notes.............................................................................................................................. 76
7.2 Starting with jump wires............................................................................................................. 77
7.3 Fuses............................................................................................................................................ 78
7.4 Changing the injection pump..................................................................................................... 79
7.5 Engine problems......................................................................................................................... 84
8 Disposal............................................................................................................................................... 87
8.1 Final shut-down of machine....................................................................................................... 88
Table of contents
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1 Foreword
Foreword
BPR 35/42 D - BPR 35/60 D
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BOMAG manufactures machine for earth, asphalt and refuse
compaction, stabilizers/recyclers as well as milling machine
and finishers.
BOMAG’s vast experience in connection with state-of-the-art
production and testing methods, such as lifetime tests of all
important components and highest quality demands guar-
antee maximum reliability of your machine.
This manual comprises:
nSafety regulations
nOperating instructions
nmaintenance instructions
nTrouble shooting
Using these instructions will
nhelp you to become familiar with the machine.
navoid malfunctions caused by unprofessional operation.
Compliance with the maintenance instructions will
nenhance the reliability of the machine on construction sites,
nprolong the lifetime of the machine,
nreduce repair costs and downtimes.
BOMAG will not assume liability for the function of the machine
nif it is handled in a way not complying with the usual modes of
use,
nif it is used for purposes other than those mentioned in these
instructions.
No warranty claims can be lodged in case of damage resulting
from
noperating errors,
ninsufficient maintenance and
nwrong fuels and lubricants.
Please note!
This manual was written for operators and maintenance personnel
on construction sites.
These operating and maintenance instructions are part of the
machine.
You should only operate the machine after you have been
instructed and in compliance with these instructions.
Strictly observe the safety regulations.
Please observe also the guidelines of the Civil Engineering Liability
Association ”Safety Rules for the Operation of Road Rollers and
Soil Compactors” and all relevant accident prevention regulations.
For your own personal safety you should only use original
spare parts from BOMAG.
For your machine BOMAG offers service kits to make mainte-
nance easier.
In the course of technical development we reserve the right
for technical modifications without prior notification.
Foreword
BPR 35/42 D - BPR 35/60 D
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These operating and maintenance instructions are also available in
other languages.
Apart from that, the spare parts catalogue is available from your
BOMAG dealer against the serial number of your machine.
Your BOMAG dealer will also supply you with information about the
correct use of our machines in soil and asphalt construction.
The above notes do not constitute an extension of the warranty
and liability conditions specified in the general terms of business of
BOMAG.
We wish you successful work with your BOMAG machine.
BOMAG GmbH
Copyright by BOMAG
Please fill in
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Machine type (Fig. 1)
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Serial No. (Fig. 1 and 2)
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Engine type (Fig. 3)
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Engine No. (Fig. 3)
Supplement the above data together with the commis-
sioning protocol.
During commissioning our organisation will instruct you
in the operation and maintenance of the machine.
Please observe strictly the safety regulations and all
notes on risks and dangers!
Fig. 1
Foreword
BPR 35/42 D - BPR 35/60 D
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Fig. 2
Fig. 3
Foreword
BPR 35/42 D - BPR 35/60 D
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2 Technical data
Technical data
BPR 35/42 D - BPR 35/60 D
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Fig. 4
BPR 35/42 D H H1H2L L1W
Dimensions in mm 688 820 1220 1510 762 420
Dimensions in inch 27.1 32.3 48.0 59.4 30.0 16.5
BPR 35/42 D
Weights
Operating weight (CECE) (manual/electric starter) 205/225 kg 452/496 lbs
Basic weight (manual starter/electric starter) 202/222 kg 445/489 lbs
Full engine protection cover (Optional equipment) + 18 kg + 40 lbs
Transport wheels (Optional equipment) + 5 kg + 11 lbs
Travel characteristics
Working speed max. 27 m/min 89 ft/min
Max. gradability (depending on soil) 32% 32%
Technical data
BPR 35/42 D - BPR 35/60 D
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