FATEK FBs Series Manual de usuario

【Hardware】

Contents

Chapter 1：Introduction of FATEK FBS Series PLC

1.1 Appearance of Main Unit...............................................................................................................H1-1

1.2 Appearance of Expander/Module .................................................................................................H1-2

1.3 Appearance of Communication Expansion Module ....................................................................H1-4

1.4 List of FBS-PLC Models ................................................................................................................H1-5

1.5 Specifications of Main Unit ............................................................................................................H1-7

1.6 Environmental Specifications ........................................................................................................H1-8

1.7 Connection Diagrams of Various Models.....................................................................................H1-9

1.7.1 NC Control Main Unit..............................................................................................................H1-9

1.7.2 Basic/Advanced Main Unit.....................................................................................................H1-10

1.7.3 Digital I/O Expander................................................................................................................H1-12

1.7.4 Digital I/O Expansion Module.................................................................................................H1-13

1.7.5 High-Density Digital I/O Expansion Module ..........................................................................H1-14

1.7.6 Numeric I/O Expansion Module.............................................................................................H1-14

1.7.7 Analog I/O Expansion Module ...............................................................................................H1-14

1.7.8 Temperature Input Module.....................................................................................................H1-15

1.7.9 Expansion Power....................................................................................................................H1-15

1.7.10 Communication Module (CM)..............................................................................................H1-16

1.7.11 Communication Board (CB).................................................................................................H1-17

1.8 Drawings with External Dimensions .............................................................................................H1-18

Chapter 2：System Architecture

2.1 Single-Unit System of FBS-PLC ...................................................................................................H2-1

2.2 Formation of Multiple Units............................................................................................................H2-2

2.2.1 Connection of multiple FBS-PLC...........................................................................................H2-2

2.2.2 Connection of FBS-PLC with host computer or intelligent peripherals................................H2-3

Chapter 3：Expansion of FBS-PLC

3.1 I/O Expansion.................................................................................................................................H3-1

3.1.1 Digital I/O Expansion and I/O Numbering .............................................................................H3-1

3.1.2 Numeric I/O Expansion and I/O Channel Mapping ..............................................................H3-3

3.2 Expansion of Communication Port ...............................................................................................H3-4

Chapter 4：Installation Guide

4.1 Installation Environment.................................................................................................................H4-1

4.2 PLC Installation Precautions .........................................................................................................H4-1

4.2.1 Placement of PLC...................................................................................................................H4-1

4.2.2 Ventilation Space....................................................................................................................H4-2

4.3 Fixation by DIN RAIL .....................................................................................................................H4-3

4.4 Fixation by Screws.........................................................................................................................H4-4

4.5 Precautions on Construction and Wiring ......................................................................................H4-6

Chapter 5：Wiring of Power Supply, Power Consumption Calculation, and

Power Sequence Requirement

5.1 Specifications and Wiring of AC Power Sourced Power Supply.................................................H5-1

5.2 Specifications and Wiring of DC Power Sourced Power Supply ................................................H5-2

5.3 Residual Capacity of Main/Expansion Units and Current Consumption of Expansion Module

……….....................................................................................................................................................H5-4

5.3.1 Residual Capacity of Main Unit/Expansion Unit....................................................................H5-4

5.3.2 Maximum Current Consumption of Expansion Module .......................................................H5-5

5.4 Requirement on Power Sequence of Main Unit and Expansion Unit/Module .........................H5-6

Chapter 6：Digital Input (DI) Circuits

6.1 Specifications of Digital Input (DI) Circuits ....................................................................................H6-1

6.2 Structure and Wiring of 5VDC Ultra High Speed Differential Input Circuit..................................H6-2

6.3 24VDC Single-End Input Circuit and Wiring for SINK/SRCE Input.............................................H6-3

Chapter 7：Digital Output (DO) Circuits

7.1 Specifications of Digital Output Circuits ........................................................................................H7-1

7.2 5VDC Ultra High Speed Line-Driver Differential Output Circuit and its Wiring ...........................H7-3

7.3 Single-End Output Circuit ..............................................................................................................H7-3

7.3.1 Structure and Wiring of Single-End Relay Output Circuit.....................................................H7-3

7.3.2 Structure and Wiring of Single-End Transistor SINK & SRCE Output Circuit.....................H7-4

7.3.3 Structure and Wiring of Single-End TRIAC Output Circuit ...................................................H7-5

7.4 Speed up the Single-End Transistor Output Circuit (only applicable to high and intermediate-speed)

......................................................................................................................................................H7-6

7.5 Output Device Protection and Noise Suppression.......................................................................H7-6

7.5.1 Protection of Relay Contact and Noise Suppression ...........................................................H7-6

7.5.2 Protection of Transistor and Noise Suppression...................................................................H7-8

Chapter 8：Test Run, Monitoring and Maintenance

8.1 Inspection after Wiring and before First Time Power on..............................................................H8-1

8.2 Test Run and Monitoring ...............................................................................................................H8-1

8.3 LED Indications of Main Units and Troubleshooting....................................................................H8-2

8.4 Maintenance...................................................................................................................................H8-4

8.5 The charge of battery & recycle of used battery...........................................................................H8-4

【Instruction】

Contents

Chapter 1: PLC Ladder Diagram and the Coding Rules of Mnemonic

1.1 The Operation Principle of Ladder Diagram............................................................ 1-1

1.1.1 Combination Logic ............................................................................................... 1-1

1.1.2 Sequential Logic .................................................................................................. 1-2

1.2 Differences Between the Conventional and PLC Ladder Diagram .......................... 1-3

1.3 Ladder Diagram Structure and Terminology ........................................................... 1-5

1.4 The Coding Rules of Mnemonic.............................................................................. 1-8

1.5 The De-Composition of a Network ............................................................................ 1-11

1.6 Using Temporary Relays ........................................................................................ 1-12

1.7 Program Simplification Techniques ........................................................................ 1-13

Chapter 2: FBS-PLC Memory Allocation

2.1 FBS-PLC Memory Allocation................................................................................... 2-1

2.2 Digital and Register Allocations .............................................................................. 2-2

2.3 Special Relay Details.............................................................................................. 2-3

2.4 Special Registers Details........................................................................................ 2-8

Chapter 3: FBS-PLC Instruction Lists

3.1 Sequential Instructions ........................................................................................... 3-1

3.2 Function Instructions .............................................................................................. 3-2

Chapter 4: Sequential Instructions

4.1 Valid range of the Operand of Sequential Instructions ............................................ 4-1

4.2 Element Description ............................................................................................... 4-2

4.2.1 Characteristics of A, B, TU and TD Contacts ........................................................... 4-2

4.2.2 OPEN and SHORT Contact ................................................................................... 4-3

4.2.3 Output Coil and Inverse Output Coil........................................................................ 4-4

4.2.4 Retentive Output Coil............................................................................................ 4-4

4.2.5 Set Coil and Reset Coil ......................................................................................... 4-5

4.3 Node Operation Instructions ................................................................................... 4-5

Chapter 5: Description of Function Instructions

5.1 The Format of Function Instructions ....................................................................... 5-1

5.1.1 Input Control ........................................................................................................ 5-1

5.1.2 Instruction Number and Derivative Instructions ........................................................ 5-2

5.1.3 Operand.............................................................................................................. 5-3

5.1.4 Functions Output (FO) .......................................................................................... 5-6

5.2 Use Index Register(XR) for Indirect Addressing ..................................................... 5-6

5.3 Numbering System ................................................................................................. 5-9

5.3.1 Binary Code and Relative Terminologies................................................................. 5-9

5.3.2 The Coding of Numeric Numbers for FBS-PLC......................................................... 5-11

5.3.3 Range of Numeric Value ....................................................................................... 5-11

5.3.4 Representation of Numeric Value ........................................................................... 5-11

5.3.5 Representation of Negative Number ....................................................................... 5-12

5.4 Overflow and Underflow of Increment(+1) or Decrement(-1) ................................. 5-12

5.5 Carry and Borrow in Addition/Subtraction ............................................................... 5-13

Chapter 6: Basic Function Instructions

zT (Timer) ...................................................... 6-2

zC (Counter)..................................................... 6-5

zSet (SET) ........................................................ 6-8

zReset (RESET) .................................................... 6-10

zMaster control loop start (FUN0) ...................................................... 6-12

zMaster control loop end (FUN01) .................................................... 6-14

zSkip start (FUN02) .................................................... 6-15

zSkip end (FUN03) .................................................... 6-17

zDifferential up (FUN04) .................................................... 6-18

zDifferential down (FUN05) .................................................... 6-19

zBit shift (FUN06) .................................................... 6-20

zUp/down counter (FUN07) .................................................... 6-21

zMove (FUN08) .................................................... 6-23

zMove inverse (FUN09) .................................................... 6-24

zToggle switch (FUN10) .................................................... 6-25

zAddition (FUN11) .................................................... 6-26

zSubtraction (FUN12) .................................................... 6-27

zMultiplication (FUN13) .................................................... 6-28

zDivision (FUN14) ................................................... 6-30

zIncrement (FUN15) ................................................... 6-32

zDecrement (FUN16) ................................................... 6-33

zCompare (FUN17) ................................................... 6-34

zLogical and (FUN18) ................................................... 6-35

zLogical or (FUN19) ................................................... 6-36

zBinary to bcd conversion (FUN20) ................................................... 6-37

zBcd to binary conversion (FUN21) ................................................... 6-38

Chapter 7:Advanced Function Instructions

zFlow control instructions1 (FUN22) .................................................... 7-1

zArithmetical operation instructions (FUN23～32) ..................................... 7-2 ~ 7-9

zLogical operation instructions (FUN35～36) ................................... 7-10 ~ 7-13

zComparison instruction (FUN37) .................................................... 7-14

zData movement instructions1 (FUN40～50) ................................... 7-15 ~ 7-25

zShifting／Rotating instructions (FUN51～54) ................................... 7-26 ~ 7-29

zCode conversion instructions (FUN55～64) ................................... 7-30 ~ 7-46

zFlow control instructions2 (FUN65～71) ................................... 7-47 ~ 7-54

zI／O instructions (FUN74～86) ................................... 7-55 ~ 7-72

zCumulative timer instructions (FUN87～89) ................................... 7-73 ~ 7-74

zWatchdog timer instructions (FUN90～91) ................................... 7-75 ~ 7-76

zHigh speed counting／timing (FUN92～93) ................................... 7-77 ~ 7-78

zReport printing instructions (FUN94) .......................................... 7-79 ~ 7-80

zSlow up／Slow down instructions (FUN95) .......................................... 7-81 ~ 7-82

zTable instructions (FUN100～114) ............................... 7-84 ~ 7-101

zMatrix instructions (FUN120～130) ............................ 7-103 ~ 7-113

zNC positioning instructions (FUN139～143) ............................ 7-114 ~ 7-119

zEnable／Disable instructions (FUN145～146) ..............................7-120 ~ 7-121

zCommunication instructions (FUN150～151) ..............................7-122 ~ 7-123

zData movement instructions2 (FUN160) .......................................7-124 ~ 7-125

zFloating Arithmetical operation instructions(FUN200～213) ........................7-126 ~ 7-140

Chapter 8: Step Instruction Description

8.1 The Operation Principle of Step Ladder Diagram .................................................. 8-1

8.2 Basic Formation of Step Ladder Diagram ............................................................... 8-2

8.3 Instruction of Step Introduction: STP, FROM, TO, and STPEND............................ 8-5

8.4 Notes for Writing a Step Ladder Diagram ............................................................... 8-11

8.5 Application Examples ............................................................................................. 8-15

8.6 Syntax Check Error Codes for Step Instruction....................................................... 8-22

【Appendix】DAP Simple Human Machine Interface

1.1 Profile..................................................................................................................... .-2

1.2 Important points before operation ........................................................................... .-2

1.3 The Main Functions of FBS-DAP ............................................................................ -3

1.4 Setter Functions of General Information ................................................................. -3

1.5 FUN Functions ....................................................................................................... -5

1.5.1 In and out of FUN functions.................................................................................. -5

1.5.2 FUN function description .................................................................................... -6

1.6 Wireless card reading functions.............................................................................. -9

1.7 Special message display function........................................................................... -11

1.7.1 Message display application................................................................................. -11

1.7.2 The Information formats of messages（ASCII Table）.......................................... -12

H1-1

Chapter 1 Introduction of FATEK FBSSeries PLC

The FATEK FBS Series PLC is a new generation of micro PLC equipped with excellent functions comparable to medium or

large PLC, with up to five communication ports. The maximum I/O numbers are 256 points for Digital Input (DI) and Digital

Output (DO), 64 words for Numeric Input (NI) and Numeric Output (NO). The Main Units of FBSare available in three types: MA

(Economy Type), MC (High-Performance Type), and MN (High-Speed NC Type). With the combination of I/O point ranges from

10 to 60, a total of 17 models are available. Fourteen DI/DO and 12 NI/NO models are available for Expansion Units/Modules.

With interface options in RS232, RS485, USB and Ethernet, the communication peripherals are available with 14 boards and

modules. The various models are described in the following:

1.1 Appearance of Main Unit

All the Main Units of FBS-PLC have the same physical structure. The only difference is the case width. There are four different

case sizes, which are 60mm, 90mm, 130mm, and 175mm. The figure below will use the Main Unit case of the FBS-24MC as

an example for illustration:

()

OUT Y

Y6Y1

AC100~240V

C0 Y0

C2 Y3

PORT0

C4 C6

Y7 Y9

( )

IN X

PROGRAMMABLE

CONTROLLER

24V OUT

S/S

RXTX

RUN

ERR

I2 I3

POW

X4X2

X1 X3

X5 X7

X12

X10

X9 X11 X13

X10

I20

AC100~240V

Y0 C2

Y3 C4

Y5 Y6

C6 Y7

5647

24V OUT

S/S

IN X

( )

ERR

OUT Y

()

POW

RUN

X3 X5

X12

X11 X13

916 15 18 20

10 17

( 未裝通訊板之正視圖 ) ( 蓋板掀開之正視圖 )

SRCE

SINK

SRCE

I2 I3

III0

max.

400mA

max.

( 裝上CB-22通訊板之正視圖 )

PORT1

PORT2

AC100~240V

24V OUT

S/S

PORT0

CONTROLLER

6574

POW

ERR

RUN

()

OUT Y

2 3

PROGRAMMABLE

X4X0

X1 X3

IN X

( )

I0 II

Y8 SINK

SRCE

X12X10

X11 X13

400mA

max.

【Hardware】

○

135mm-width DIN RAIL

○

2DIN RAIL tab

○

3Hole for screw fixation (ψ4.5×2)

○

4Terminals of 24VDC power input and digital input

(Pitch 7.62mm)

○

5Terminals of main power input and digital output

(Pitch 7.62mm)

○

6Standard cover plate (without communication

board)

○

7Cover plate of built-in communication port (Port 0)

(Front view without Communication Board) (Front view with cover plate removed)

(Front view with CB-22 Board installed)

H1-2

○

8Indicators for transmit (TX) and receive (RX) status of built-in communication port (Port0).

○

9Indicator for Digital Input (Xn).

○

10 Indicator for Digital Output (Yn).

○

11 Indicator for system status (POW, RUN, ERR).

○

12 I/O output expansion header cover [units of 20 points or beyond only], with esthetic purpose and capable of securing

expansion cable.

○

13 FBS-CB22 Communication Board (CB).

○

14 FBS-CB22 CB cover plate (each CB has its own specific cover plate)

○

15 Screw holes of communication board.

○

16 Connector for communication board (for CB2, CB22, CB5, CB55, and CB25)

○

17 Connector for Communication Module (CM) (only available in MC/MN model, for CM22, CM25, CM55, CM25E, and

CM55E connection).

○

18 Connector for Memory Pack.

○

19 Connector for built-in communication port (Port 0) (With USB and RS232 optional, shown in the figure is for RS232)

○

20 I/O output expansion header (only available in units with 20 points or beyond), for connecting with cables from

expansion units/modules.

1.2 Appearance of Expansion Unit/Module

There are three types of cases for expansion units/modules. One type uses the same case as main unit that of the 90mm,

130mm, and 175mm, while the other two have thinner 40mm and 60mm cases, which are for expansion modules. All

expansion cables (left) of expansion units/modules are flat ribbon cables (6cm long), which were soldered directly on the PCB,

and the expansion header (right) is a 14Pin Header, with this to connect the right adjacent expansion units/modules. In the

following, each of the three types of expansion units/modules is described as an example:

zExpansion unit/module with 90mm, 130mm, or 175mm width case: [-24EA(P), -40EA(P), -60EA(P), -TC16,

-RTD16]

PROGRAMMABLE

CONTROLLER

Y1 C3 Y4

Y3 Y5

S/S

24V IN

X3 X5

Y10

Y7Y6

C7 Y8

Y9 SINK

SRCE

X12

X10

X11

X14

X13

數位輸入端子台

擴充輸入

扁平排線接頭

數位輸出端子台

及主電源輸入(EAP時)

擴充輸出插槽

()

OUT Y

IN X

()

I4I3

POW

3I2

I0 I I

螺絲固定孔

ψ4.5 × 2

DIN RAIL卡鉤輸出狀態

指示燈

輸入狀態

指示燈擴充輸出插槽蓋板

擴充輸出插槽蓋板

移除之正視圖

Expansion cable

connector

Screw hole

φ4.5×2

Digital output terminal block and

Main power input (for EAP) DIN RAIL tab Output status indicator

Output expansion

Front view of output expansion

header with cover plate removed

Digital input

terminal block

Input status

indicator

Output expansion

header cover plate

H1-3

zExpansion unit/module with 60mm width case: (-16EA, -16EY, -20EX)

I/O 端子台

Y6Y2

Y1 Y4

POW

534

OUT Y

()

SRCE

SINK

S/S

45I23

FATEK

IN X

()

X3X1

X2 X4

X5 X7

擴充輸入

扁平排線接頭

擴充輸出插槽

螺絲固定孔

ψ4.5 × 2

DIN RAIL卡鉤

輸入狀態

指示燈

輸出狀態

指示燈

擴充輸出插槽蓋板

移除之正視圖

擴充輸出插槽蓋板

zExpansion module with 40mm width case: (-8EA, -8EY, -8EX, -6AD, -2DA, -4DA, -4A2D, -7SG△, -TC2, -TC6,

-RTD6, -CM5H)

I/O 端子台

C1 C3

( )

OUT Y

POW

SINK

SRCE

FATEK

IN X

( )

X1S/S X3

X2 X4

擴充輸入

扁平排線接頭

擴充輸出插槽

DIN RAIL卡鉤

螺絲固定孔

ψ4.5 × 2

輸入狀態

指示燈

輸出狀態

指示燈

擴充輸出插槽蓋板

移除之正視圖

Expansion cable

connector

Screw hole φ

4.5×2

DIN RAIL tab

Output status

indicator

Output expansion slot Front view of output expansion

slot with cover plate removed

I/O terminal block Output expansion

cover plate

I/O terminal block

Output expansion slot

Expansion cable

connector

Screw hole φ

4.5×2

DIN RAIL tab

Output status

indicator

Front view of output expansion

slot with cover plate removed

I/O terminal

block

Output expansion header

cover plate

I/O terminal block

Output expansion head

Input status

indicator

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