fadini CORAL 1050 Manual de usuario
EN 13241
EN 12453
EN 12445
CORAL
1050 - 1063 - 1080
Instructions manual pages 1 - 16
the gate opener
FULLY RETRACTABLE OIL-HYDRAULIC BOLLARDS.
POST DIAMETER 100 mm
HALL MAGNETIC LIMIT SWITCH
GB
2
CORAL
GENERAL WARNINGS FOR PEOPLE SAFETY
THANK YOU
Thank you for purchasing a Fadini product.
Please read these instructions carefully before using this
appliance. The instructions contain important information
which will help you get the best out of the appliance and
ensure safe and proper installation, use and maintenance.
Keep this manual in a convenient place so that you can always
refer to it for the safe and proper use of the appliance.
INTRODUCTION
This operator is designed for a specic scope of applications as
indicated in this manual, including safety, control and signaling
accessories as minimum required with Fadini equipment. □ Any
applications not explicitly included in this manual may cause
operation problems or damages to properties and people. □
Meccanica Fadini snc is not liable for damages caused by the
incorrect use of the equipment, or for applications not included
in this manual or for malfunctioning resulting from the use of
materials or accessories not recommended by the
manufacturer. □ The manufacturer reserves the right to make
changes to its products without prior notice. □ All that is not
explicitly indicated in this manual is to be considered not
allowed.
BEFORE INSTALLATION
Before commencing operator installation assess the suitability
of the access, its general condition and the structure. □ To
check that the ground is stable, to avoid subsequent settling or
deformation in the traffic control post installation area. □ Make
sure that there is no risk of impact, crushing, shearing,
conveying, cutting, entangling and lifting situations, which
may prejudice people safety. □ Do not install near any source of
heat and avoid contacts with ammable substances. □ Keep all
the accessories able to turn on the operator (transmitters,
proximity readers, key-switches, etc) out of the reach of the
children. □ Transit through the access only with stationary
operator. □ Do not allow children and/or people to stand in the
proximity of a working operator. □ To ensure safety in the
whole movement area of a bollard it is advisable to install
photocells, sensitive edges, magnetic loops and detectors. □
Use yellow-black strips or proper signals to identify dangerous
spots. □ Before cleaning and maintenance operations,
disconnect the appliance from the mains by switching off the
master switch. □ If removing the actuator, do not cut the
electric wires, but disconnect them from the terminal box by
loosening the screws inside the junction box.
INSTALLATION
All installation operations must be performed by a qualied
technician, in observance of the Machinery Directive
2006/42/CE and safety regulations EN 12453 - EN 12445. □
Verify the presence of a thermal-magnetic circuit breaker 0,03
A - 230 V - 50 Hz upstream the installation. □ Use appropriate
objects to test the correct functionality of the safety
accessories, such as photocells, sensitive edges, etc. □ Carry
out a risk analysis by means of appropriate instruments
measuring the crushing and impact force of the main opening
and closing edge in compliance with EN 12445.
□ Identify the appropriate solution necessary to eliminate and
reduce such risks. □ In case where the gate to automate is
equipped with a pedestrian entrance, it is appropriate to
prepare the system in such a way to prohibit the operation of
the engine when the pedestrian entrance is used. □ Apply
safety nameplates with CE marking on the gate warning about
the presence of an automated installation. □ The installer must
inform and instruct the end user about the proper use of the
system by releasing him a technical dossier, including: layout
and components of the installation, risk analysis, verication of
safety accessories, verication of impact forces and reporting
of residual risks.
INFORMATION FOR END-USERS
The end-user is required to read carefully and to receive
information concerning only the operation of the installation
so that he becomes himself responsible for the correct use of it.
□ The end-user shall establish a written maintenance contract
with the installer/maintenance technician (on -call). □ Any
maintenance operation must be done by qualied technicians.
□ Keep these instructions carefully.
WARNINGS FOR THE CORRECT OPERATION OF THE
INSTALLATION
For optimum performance of system over time according to
safety regulations, it is necessary to perform proper
maintenance and monitoring of the entire installation: the
automation, the electronic equipment and the cables
connected to these. □ The entire installation must be carried
out by qualied technical personnel, lling in the Maintenance
Manual indicated in the Safety Regulation Book (to be
requested or downloaded from the site
www.fadini.net/supporto/downloads).
□ Operator: maintenance inspection at least every 6 months,
while for the electronic equipment and safety systems an
inspection at least once every month is required. □ The
manufacturer, Meccanica Fadini snc, is not responsible for
non-observance of good installation practice and incorrect
maintenance of the installation.
DISPOSAL OF MATERIALS
Dispose properly of the packaging materials such as
cardboard, nylon, polystyrene etc. through specializing
companies (after verication of the regulations in force at the
place of installation in the eld of waste disposal). Disposal of
electrical and electronic materials: to remove and dispose
through specializing companies, as per Directive 2012/19/UE.
Disposal of substances hazardous for the environment is
prohibited.
Meccanica Fadini s.n.c.
Director in charge
CE DECLARATION OF CONFORMITY of the manufacturer:
Meccanica Fadini snc (Via Mantova, 177/A - 37053 Cerea - VR - Italy) declares under own responsibility that: Coral complies
with the 2006/42/CE Machinery Directive, and also that it is sold to be installed in an “automatic system”, along with original
accessories and components as indicated by the manufacturing company. An automatic gate operator is, by law, a
“machinery” and therefore the installer must t the equipment with all of the applicable safety norms. The installer is also
required to issue the installer’s Declaration of Conformity. The manufacturer is not liable for possible incorrect use of the
product. The product complies with the following specic norms: analysis of the risks and subsequent action to cure them
as per EN 12445 and EN 12453, Low Voltage Directive 2014/35/UE, Electromagnetic Compatibility 2014/30/UE. In order to
certify the product, the manufacturer declares under own responsibility the compliance with the EN 13241-1 PRODUCT
NORMS.
fully retractable oil-hydraulic bollard
CORAL
3
INSTRUCTIONS TO BE FOLLOWED BEFORE INSTALLING THE OPERATOR
FOR OPTIMAL APPLICATION AND USE OF THE OPERATOR PLEASE READ THE INSTRUCTIONS AND CONSULT EXPLANATORY DIAGRAMS.
OVERVIEW
This product belongs to our range of retractable traffic control posts. It is quick and easy to install, as it does not need to be
adjusted or calibrated and has been designed to regulate and prohibit vehicular access.
The oil-hydraulic bollards CORAL 1050 (500 mm height, with or without LEDs), CORAL 1063 (600 mm height, with or without
LEDs), CORAL 1080 (800 mm height, with or without LEDs) are tted with posts made of rust-treated steel, 100 mm diameter.
The product’s hallmark is its ease of installation: once the housing has been secured, the operator can be introduced ready for
operation, as soon as the wiring has been completed.
As soon as the retractable post receives a command (from a key switch or radio transmitter), it rises from its interred position.
The post is clearly visible at nighttime thanks to a reective strip and the possibility of connecting a ashing light or traffic light.
Versions with led lights are also available to signal when the post is in the fully up position and when moving up or down.
Using the electronic microprocessor programmer, the operator can also be customised with presence indicator accessories
(magnetic coils, photocells).
Retractable post
Container unit inside the housing
to be sunk in a dedicated trench
in the ground
stroke 500 mm (Coral 1050)
stroke 600 mm (Coral 1063)
stroke 800 mm (Coral 1080)
Ø 100
Length of cables 10 metres
Raised post, access prohibited Lowered post, access free
Pic. 1
fully retractable oil-hydraulic bollard
CORAL
4
Pic. 2
Eyebolt Cover plate
Motor and limit switch cables.
LED and solenoid valve versions
also come with pre-tted
cables in lengths of 10 m each
Hydraulic main unit
Cylindrical container
for oil-hydraulic piston
Housing
Detail of retractable post
with hoisting connection
PRELIMINARY OPENING OF ALL FUNCTIONAL COMPONENTS
Start by removing the cover plate to reveal the operator and separate the individual components, with the aid of a hoist (Pic. 2):
this makes it easy to extract the internal piston and hydraulic main unit container unit.
IMPORTANT: TAKE CARE NOT TO TEAR OR CUT WIRES.
Post cover with
rubber buffer
fully retractable oil-hydraulic bollard
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CORAL
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ELECTRICAL LAYOUT OF THE INSTALLATION
To check that the mains supply and voltage to the electric motor is 230 V at 50 Hz.
The power supply to the operator’s built-in motor must be made using electricity cables with a 1,5 mm² section for a maximum
distance of 50 metres. For distances of over 50 metres, use electric cables with sections suited to the installation.
Pic. 3
230 V - 50 Hz
1
2 3 4
5
6
6
7
2x1 mm²
2x1 mm²
3x1 mm²
4x1 mm²
4x1 mm²
4x1 mm²
8
10
11
8
9
1 - Led ashing light with built-in aerial
2 - Stand alone radio receiver
3 - Electronic programmer
4 - Differential circuit breaker switch (sensitivity 30 mA, protection 6-10 A)
5 - Junction box, electric wires
6 - Photocell receiver
7 - CORAL post
8 - Photocell projector
9 - Transmitter
10 - Traffic light with two lights
11 - Key-switch
fully retractable oil-hydraulic bollard
CORAL
6
Check soil natural permeability: 50 liters of water must be
able to soak away in not longer than 30/40 minutes.
Otherwise provide a pipe to allow rain water to ow either
into the sewage system or a sump well equipped with a
submersed pump.
Pic. 4
Pic. 5
IMPORTANT: once the housing has been positioned and installation completed, it is important for the top edge
to be level with the ground.
Piping Ø 5 cm
for passage
of electric wires
Concrete
cast
Cover with
about 30 cm
of concrete
Spirit level
12 cm
depth piping
centre
15 cm
loose pebble
drainage layer
Housing
170
330 400 mm
Ø 60
Ø 195
Soakaway pebbles
Possible
submersed
pump
ARRANGING THE HOUSING
fully retractable oil-hydraulic bollard
!
!
CORAL
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PLACING THE TRAFFIC CONTROL POST INSIDE THE HOUSING
Before performing this operation, wait for the housing to be secured rmly in place. Do not commence until the concrete has set
and the electric wire pipe has been secured and covered with soil.
• Use a hoisting hook to lift the piston unit with the post and main unit (using the eyebolt) and place on top of the housing.
• The subsequent phase of this operation consists in threading the motor, limit switch, solenoid valve and LED power supply
electric wires through the piping and simultaneously starting to delicately place the operator inside the housing.
Pic. 6
IMPORTANT: PASS THE MOTOR, LIMIT SWITCH, SOLENOID VALVE AND LED POWER SUPPLY ELECTRIC WIRES
THROUGH THE PIPING WITHOUT TEARING OR CUTTING THE CABLES.
Hoisting
hook
Oil-hydraulic
piston
container unit
Electric motor, limit switch,
solenoid valve and LED
power supply cables,
10 metres
Buried piping
Ø 50 mm
Seal the junction boxes
using bands
Junction
boxes
For distances greater than 10 metres, make extensions using sealed
junction boxes inside an accessible dividing box.
ELPRO S40
Housing
IF THE OPERATOR IS REMOVED
• Disconnect the main switch before opening the lid of the electric cable junction box.
• Do not cut the electric wires, rather remove them from the terminal board loosening the clamping screws inside the
dividing box.
fully retractable oil-hydraulic bollard
!
!
!
CORAL
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Pic. 9
Pic. 7
Pic. 8
MAGNETIC LOOP PREPARATIONS
ARRANGEMENT OF THE PHOTOCELLS
The magnetic loop detector is a safety device operating all the time to detect any transiting vehicle: the bollard is prevented from
rising should a vehicle cross the loop.
A hole is to be dug in the ground as indicated (see relative instructions sheet). For proper and correct functioning of the loop
detector it is recommended to strictly keep to the installation geometry as indicated in the instructions.
IMPORTANT:
make sure that no other electro-magnetic sources are located on or under the ground near the installation to
prevent interference or any affecting action with the magnetic loops of the vehicle detecting device if installed or
with any other electronic equipment included in the system for commanding and controlling operations.
Loop in
entry gateway Loop in
entry gateway
Loop in
exit gateway
Loop in
exit gateway
min 80 cm
Elpro S40
ZERO.PT
ZERO.PT
ZERO.PT
Electric cables laid in the ground in a corrugated sheath
ZERO.PT
Visual 344
Ø 275
CORAL bollard
Power supply cable
10 meters max,
pre-tted to the loops
Metal detector.
See instructions included
with the equipment
(optional in the catalogue)
• Pre-assembled loop 6 meters across
(optional in the catalogue)
• Pre-assembled loop 12 meters across
(optional in the catalogue)
ZERO.K
fully retractable oil-hydraulic bollard
!
CORAL
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ELECTRICAL CONNECTIONS TO THE CONTROL BOARD
Pic. 11
Pic. 10
FIRST OPERATION MANOEUVRES
Having terminated installation of the traffic control post and all the safety and control accessories (all of the NC contacts on the
Elpro S40 board are to be bridged), and the respective connections with the Elpro S40 programmer, and having completed
thorough risk analysis, the rst operation manoeuvres can be performed. If you have a radio transmitter, encode the radio receiver
according to the relative instructions before giving the command to raise the retractable post, or give the manoeuvre command
using a key switch. Once power is supplied, connect the motor/pump cable and, satised that the limit switch LEDs are properly
alight, the post should move up on the rst commanding pulse; should it fail, disconnect power supply and swap the connections
to the live terminals.
NOTE WELL: supply the system with electric power only after all of the electrical connections have been made as
required for proper operations.
20 µF
A
NC 230 V
1st pulse
In case of multiple installations go
through the same procedure with each post
All NC contacts are to be closed
B
Should the motor fail
to drive the post up by
rst pulsing, swap the
connections to the electric
motor live terminals only
16 1817 16 1817
ELPRO S40
Standard Coral Coral with
LED lights Coral with
LED lights
Coral with
solenoid valve
20 µF
Coral with LED lights
A
11 12 13 16 17 18 22 23 52 53 52 53
B
STABILIZER
55 56
+ -
FINECORSA
EFFETTO HALL - cavo blu
HALL LIMIT SWITCHES
- blue cable
CORAL bollard
with HALL
limit switches
fully retractable oil-hydraulic bollard
!
CORAL
Pic. 13
VERSION OF CORAL WITH SOLENOID VALVE
In the version of CORAL with solenoid valve no manual overriding action is needed, and in case of power failure the post descends
automatically ush with pavement level. To enable the solenoid valve to operate properly, the electric wires labelled
“ELETTROVALVOLA - Solenoid valve” from the post assembly are to be connected, through the voltage stabilizer, to terminals 22
and 23 in the Elpro S40 control box.
GROUND-LEVEL CLOSURE - COVER PLATE
• Use the four screws to close the cover plate.
• Lift the retractable post for facilitate closure of the post cover
with the buffer, give the command (by encoding a transmitter
with the radio receiver or a key switch) to lift the retractable
post.
Post cover
Rubber buffer
Cover plate
Retractable
post
GREASE
IMPORTANT: WE RECOMMEND
GREASING ALL CLAMPING
SCREWS
!
Pic. 12
CORAL with solenoid valve
230 V
230 V
= =
NO
CORAL with solenoid valve
SOLENOID VALVE
22 23
STABILIZER CORAL with solenoid valve
ATTENTION: IT IS REQUIRED THAT
THE POST BE ASSISTED TO REACH THE
FULLY FLAT DOWN POSITION
10
fully retractable oil-hydraulic bollard
Otros manuales para CORAL 1050
1
Este manual sirve para los siguientes modelos
2
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