Exmark Quest Bagger Manual

QUEST®BAGGER

SetupInstructions

ForSerialNos.790,000&Higher

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.Partnumbersnotshownareavailableonthedealer

extranet.

DealerPack

Part#DescriptionQty.Use

—WarrantyRegistrationReminderFillouttheonlinewarrantyregistration

form.

LiteraturePack

Part#DescriptionQty.Use

—Manual,Operator’s1

—Manual,Parts1Readbeforeoperatingthemachine.

ModelandRecommendedBaggerBlades

ModelNumber

116–1084:Fits42,48,and52inchQuestdecks.

RecommendedHighLiftBlades

116-1202—Fits42inchQuestdecks

109-6391—Fits48inchQuestdecks

109-6392—Fits52inchQuestdecks

Thesebladesarerecommendedtoobtainmaximumairowtothebag.

P .O.Box808

Beatrice,NE68310

PartNo.4500-440Rev.B

PrintedintheUSA

AllRightsReserved

AssemblyDiagrams

KeyQtyDescription

11Asm,HoodBagger

21Tube,Upper

31Asm,LowerTube

41Rod,WeightLock

51Weight,Bagger35#

610Nut,Nyloc3/8-16Flg

72Screw,ButtonHead3/8-16x1

81Asm,BracketandBumpers

94Plate,Stiffener

104Bolt,Carriage3/8-16x5

112Plate,Stiffener

122Tube,Hitch

131Wld,Hitch

144Bolt,Carriage3/8-16x3

152Asm,Bag

162Nut,Nyloc1/4-20Flg

172Screw,1/4-20x3/4

181Bafe,Discharge(42&52inch)

191Bkt,BootMount

205Bolt,Carriage5/16-18x3/4(42inch)

1Bolt,Carriage5/16-18x3/4(48inch)

3Bolt,Carriage5/16-18x3/4(52inch)

211Asm,BaggerMount

225Nut,Nyloc5/16-18Flg(42inch)

1Nut,Nyloc5/16-18Flg(48inch)

3Nut,Nyloc5/16-18Flg(52inch)

23▲3Blade,Highlift(48&52inch)

2Blade,Highlift(42inch)

241Clamp

251Bafe,Center(42inch)

264Nut,Nyloc1/4-20Flg

273Weight

284Screw,HH1/4-20x13/8

▲Bladesarenotincluded.

Figure1

*42&52inchdeckonly.

■42inchdeckonly.

Safety

SafetyAlertSymbol

ThisSafetyAlertSymbol(Figure2)isusedbothin

thissetupinstructionsandonthemachinetoidentify

importantsafetymessageswhichmustbefollowedto

avoidaccidents

Thissymbolmeans:ATTENTION!BECOME

ALERT!YOURSAFETYISINVOLVED!

Figure2

1.Safetyalertsymbol

Thesafetyalertsymbolappearsaboveinformation

whichalertsyoutounsafeactionsorsituationsandwill

befollowedbythewordDANGER,WARNING,or

CAUTION.

DANGER:Whitelettering/Redbackground.Indicates

animminentlyhazardoussituationwhich,ifnotavoided,

Willresultindeathorseriousinjury.

WARNING:Blacklettering/Orangebackground.

Indicatesapotentiallyhazardoussituationwhich,ifnot

avoided,Couldresultindeathorseriousinjury.

CAUTION:Blacklettering/Yellowbackground.

Indicatesapotentiallyhazardoussituationwhich,ifnot

avoided,Mayresultinminorormoderateinjury.

Thismanualusestwootherwordstohighlight

information.Importantcallsattentiontospecial

mechanicalinformationandNoteemphasizesgeneral

informationworthyofspecialattention.

InstallingtheWeightsUnderthe

Footrest—42InchDeckOnly

Installthree7lbweights(item27)tothebottomofthe

footrestusingfour1/4-20x13/8bolts(item28)and

four1/4nylocnuts(item26)asshowninFigure3.

Note:Theseweightscanstaymountedtotheunit

whenthebaggerisremoved.

Figure3

InstallingtheRemovableWeight

—AllUnits

WARNING

Thefrontweightinstalledwithoutthebagger

maycauselossoftractionandsteeringcontrol

oranunstableconditionwhichcouldresultin

injuryordeath.

Installthefrontweightonlywhenthebagger

isinstalled.

Note:Theremovableweightisheavy.Usecarewhen

liftingit.Makesurethatyoucanholditsecurelybefore

liftingit.Usecautionwhenpositioningyourhandsso

thatyouDoNotsetitdownonyourhandsorngers.

1.Attachtheweightsupportassembly(item8)tothe

frontpanelfootrestwithtwo3/8-16x1inchbutton

headscrews(item7)andtwonylocnuts(item6)as

showninFigure4.

Figure4

Note:Ifyourmowerdoesnothavemountingholes

onthefootrest,positionthebackoftheweight

supportassemblyonthecrossbarunderthefoot

rest.Centertheweightsupportassemblyandmark

thetwomountingholesonthelipofthefootrest.

Drillholesusinga13/32inchdrillbit.Installweight

supportassemblyasstatedinstep1.

2.Thelockrod(item4)hasakeyononeend.Slidethe

lockrodthroughtheweightsupportassembly,notch

intheweightandtheovalholeintheframebracket.

3.Rotatethelockrodtosecureitintoplace.

Note:Theweightsupportassemblycanstaymounted

totheunitwhenthebaggerandweightareremoved.

InstallingtheHitchBracket

1.Removethetwo3/8-16inchcarriageboltsatthe

rearofeachframerail.Retainforreuseifthebagger

isremoved.

2.Installthetwo3/8-16x5inchcarriagebolts(item

10)throughtheholesontheframeasshownin

Figure5.Placetwostiffeners(item9)onthetop

andbottomofthebaggertube(item12)andinstall

oncarriagebolts.Fastenwithtwonylocnuts(item

6);leaveloosetoaidinstallation.Repeatprocedure

forotherside.

Figure5

3.Aligntheholesinthebaggertube(item12)withthe

baggerhitch(item13).Fastenwithhardwareand

stiffenerasshowninFigure5;leaveloosetoaidin

installation.

4.Tightenallhardware.

InstallingtheHoodandBags

WARNING

Operatingthemowerwiththebaggerinstalled

andthefrontweightremovedmaycauseloss

oftractionandsteeringcontroloranunstable

conditionwhichcouldresultininjuryordeath.

Installthebaggeronlywhenthefrontweight

isinstalled.

1.Installthebaggermountassembly(item21)onto

tothehoodassembly(item1)usingtwo1/4-20x

3/4inchscrews(item17)andnylocnuts(item16)as

showninFigure6.

2.Installthemountassemblyontothehitch(item13).

Figure6

CAUTION

Ifyouremovethespring-loadedhoodwhenit

isclosed(inthedownposition),thehoodmay

suddenlyyopenandyouorsomeoneelsemay

bebruised,pinched,orinjuredinanotherway.

Alwaysopen(raise)thehoodbeforeyouremove

orinstallitonthequick-attachbracket.

3.Installthebags(item15)byslidingthebagframe

hooksontotheretainingbrackets(seeFigure7).

Figure7

4.Lowerthehoodontothebags.

InstallingtheBootMountBracket

andTubes

1.Removethedischargedeectorfromthedeck.

Retainallcomponentsforreuseifthebaggeris

removed.

2.Installthebootmountbracket(item19)ontothe

deckframeusingthe5/16-18x3/4inchcarriage

bolt(item20)andnylocnut(item22)asshownin

Figure8.Bracketmaystayonwhenconvertingto

sidedischargemode.

Figure8

3.Insertthetabonthelowertubeassemblyintothe

bootmountbracketasshowninFigure8.

4.Usethelatch(itemAFigure8)onthelowertube

assembly(item3)tolockthebrackettothedeck.

Adjustthetensiononthelatchtoholdthebracket

uptothedeck,yetallowforreleasebyhand.

5.Sliportwisttheuppertube(item2)intojunction

tubeofthehood.

6.Slidetheuppertubeontothelowertubeandfasten

withclamp(item24)(Figure8).

Note:Applyagrease/lubricantonthelowertube

tohelpwithassembly.

AdjustingtheHoodHinge

Ifthehooddoesnotstayopenwiththeuppertube

installed,tightenthepivothardwareuntilitdoes.

InstallingtheDischargeBafe—42

and52InchDecksOnly

1.RemovefastenersinthedeckasshowninFigure9.

Retainforreuseifthedischargebafeisremoved.

Figure9

UndersideofDeckShown

2.Installthedischargebafe(s):

•52inchdecks:

Installouterdischargebafe(item18)usingthe

hardwareshowninFigure9.Discarditem25

anditshardware.

Note:ForSerialNumbers803,785andlower,

lineuptheholeintheouterdischargebafe

withtheholeinthetopofthedeck.Drillahole

intothesideofthedeckandmountasshown

inFigure9.

•48inchdecks:

Discardbothbafesandhardware.

•42inchdecks:

Removeandretainthehardwareandweight

underthebottomofthedeck.Installthecenter

bafe(item25)andtheouterdischargebafe

(item18)usingthehardwareshowninFigure9.

Note:Thebafe(s)canstayonthemachinewhileside

discharging.

InstallingtheBaggerBlades

Note:Originalequipmentbladescanbeused;however

highliftbladesarerecommendedforbestperformance.

WARNING

Incorrectinstallationofthebladeor

componentsusedtoretainthebladecausethe

bladetocomelooseandcouldseriouslyinjure

orkillyouorbystanders.

AlwaysinstalltheoriginalExmarkblades,

washersandbladeboltsasshown.

ForMowerSerialNumbers719,999and

Lower

1.Installthebladeontothespindleshaft(Figure10).

Important:Thecurvedpartoftheblademust

bepointingupwardtowardtheinsideofthe

mowertoensurepropercutting.

Figure10

1.Blade4.Bladebolt

2.Bushing5.Sailareaofblade

3.Springdiscwasher6.Orientationofwashers

2.Holdthebladeendusingaragorthickly-padded

glove(orplaceawrenchonthetopsheavenut).

Installthebushing,twospringdiskwashers(cupped

sidetowardtheblade)andbladebolt(Figure10).

3.Torquethebladeboltto45-55ft-lb(61-75N-m).

Refertomoweroperator’smanualforblademaintenance.

ForMowerSerialNumbers720,000and

Higher

1.Installthebladeontothespindleshaft(Figure11).

Important:Thecurvedpartoftheblademust

bepointingupwardtowardtheinsideofthe

mowertoensurepropercutting.

Figure11

1.Blade3.Boltandwasherassembly

2.Washer

2.Holdthebladeendusingaragorthickly-padded

glove(orplaceawrenchonthetopsheavenut).

Installthewasherandbladeboltandwasher

assembly.

3.Torquethebladeboltto45-55ft-lb(61-75N-m).

Note:Refertomoweroperator’smanualforblade

maintenance.

FillingOuttheProduct

Registration

Fillouttheonlinewarrantyregistrationform.

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