Evoheat CS Manual de usuario

1300 859 933

www.evoheat.com.au

EvoHeat CS & CS-GEN2 Series Manual

Page 1

Contents

1. Introduction...............................................................................................................................................2

2. Unit Dimensions .......................................................................................................................................3

3. Safety Instructions....................................................................................................................................4

4. Installation................................................................................................................................................4

4.1 System Installation..............................................................................................................................4

4.2 Location of Installation ........................................................................................................................5

4.3 Airflow Clearances..............................................................................................................................5

4.4 Adequate Water Flow..........................................................................................................................6

4.5 Rubber Feet........................................................................................................................................6

4.6 Drainage & Condensation...................................................................................................................6

4.7 Plumbing.............................................................................................................................................6

4.8 Electrical Connection ..........................................................................................................................7

4.9 Initial Start-up......................................................................................................................................7

5. Operation..................................................................................................................................................8

5.1 The Controller.....................................................................................................................................8

5.2 Operating Functions............................................................................................................................8

5.2.1 Using the HELP Button.................................................................................................................8

5.2.2 Starting & Shutting Down..............................................................................................................8

5.2.3 Switching Modes ..........................................................................................................................8

5.2.4 System State Checking ................................................................................................................9

5.2.5 Changing Temperature.................................................................................................................9

5.2.6 Clock Setting ................................................................................................................................9

5.2.7 Timer Settings ..............................................................................................................................9

5.2.8 Keyboard Lock............................................................................................................................11

5.2.9 Malfunction Display.....................................................................................................................11

6. Troubleshooting......................................................................................................................................12

6.1 Error Codes.......................................................................................................................................13

7. Appendix ................................................................................................................................................14

7.1 Cable Specifications..........................................................................................................................14

7.2 Parameter Table ...............................................................................................................................14

7.3 Wiring Diagrams................................................................................................................................15

8. Maintenance...........................................................................................................................................22

8.1 Energy Saving Tips...........................................................................................................................22

9. Warranty.................................................................................................................................................23

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EvoHeat CS & CS-GEN2 Series Manual

Page 2

1. Introduction

This manual contains information relating to the installation, troubleshooting, operation, and maintenance of this

EvoHeat unit. Instructions in this manual must always be followed. Failure to comply with these recommendations will

invalidate the warranty. Should you have any questions or require technical support, call the EvoHeat office on 1300

859 933 to speak to our team.

The EVO CS & CS-GEN2 commercial heat pump is the most efficient way to

heat a commercial pool regardless of size or location. Our commercial heat

pumps are ideal for sports and leisure centres, aquaculture, agriculture,

water parks, hotels, resorts, apartments and office builds there is no job in

the field too big for the EVO CS Series!

TECHNICAL DATA

CS38

CS47

CS57

CS95-GEN2

CS120-GEN2

CS145-GEN2

CS200-GEN2

Heat output at 24°C

air/26°C water

120

145

190

Heat output at 15°C

air/26°C water

31.1

39.7

48.1

72.5

103

120

160

Cooling output at

35°C air/30°C water

21.6

28.2

119

C.O.P. at 24° C air

5.3

5.05

5.14

5.49

5.7

5.69

5.79

Power input at 24

deg air

7.16

9.3

11.1

17.3

25.5

32.8

Power supply

380-415/3/50

*Max running

current AMPS per

phase

13.8

19.12

25.1

80.1

Compressor type

Scroll

Refrigerant

R410A

PVC water

connection

DN 110

Water flow rate

L/min

200

250

325

483

583

1033

1000

Noise at 1M

dB(A)

Unit dimensions

(mm)

1490

2170

2175

2180

735

1070

1200

1920

2030

2060

Weight packed

270

300

679

694

709

940

Weight unpacked

252

254

260

632

648

664

908

*Running current max: 43°C ambient heat /29°C in cooling mode.

The data above is based on the EVO heat pump only, it does not include auxiliary devices. Product specification information

provided above is correct at the date of printing, this data may change without notice. Please speak with an EvoHeat Specialist for

the most current product specifications.

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EvoHeat CS & CS-GEN2 Series Manual

Page 3

2. Unit Dimensions

CS38, CS47 & CS57

CS95-GEN2

CS120 & CS145-GEN2

CS200-GEN2

Unit: mm

A (L)

B (W)

C (H)

CS38, 47 & 57

1490

735

1200

1464

480

CS95-GEN2

2170

1070

1920

240

183

174

160

CS120 & 145-GEN2

2175

1070

2030

1800

1020

530

400

155

200

CS200-GEN2

2180

1070

2060

1020

900

450

160

136

249

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EvoHeat CS & CS-GEN2 Series Manual

Page 4

3. Safety Instructions

Installation, repair, or relocations must only be done by a fully qualified technician. If done incorrectly there is

a number of hazards that can occur including fire, electric shock, water leakage and injury.

•A circuit breaker must be installed for the unit.

•Ensure the unit has a good power connection and

earthing to avoid the risk of electrical shocks.

•Maintenance and operation must be carried out

according to the recommended time and

frequencies, as stated in this manual.

•The unit must be stored in a room without any

continuously operating ignition sources (for

example: open flames, an operating gas

appliance)

•Do not pierce or burn the unit.

•If the supply cord is damaged, it must be replaced

by a qualified service agent.

•This appliance must be installed in accordance

with national wiring regulations.

•Before obtaining access to terminals all supply

circuits must be disconnected.

•Use supply wires suitable for 75°C

•The unit is equipped with an over-load protection

system. After a previous stoppage, the unit will not

start for at least 3 minutes.

•For unit cleaning or maintenance, switch off and

disconnect the power of the unit.

•Do not install the unit near flammable gas or spray

flammable substances near it.

•Ensure the heat pump is installed on a strong and

stable platform.

•If the supply cord is damaged, it must be replaced.

•Use genuine standard spare parts only.

4. Installation

4.1 System Installation

The schematic diagram is for reference

only. Check the water inlet/outlet label on

the heat pump while plumbing the unit.

EvoHeat only provide the main EvoHeat

unit and EvoHeat accessories; other items

in the illustration above should be provided

by the user or the installer.

EVOHEAT ACCESSORIES –DO NOT THROW AWAY

All EvoHeat units are provided with rubber feet, controller and leads for the controllerdo not throw them away as

they are required as part of the installation.

CHECK HEATER CONDITION ON ARRIVAL

Check the heater packaging upon delivery for any obvious signs of damage. Inform your supplier IMMEDIATELY if

there is any evidence of rough handling. When the heater has been removed from the packaging check the refrigerant

gauge on the front panel of the unit. The gauge should be showing a pressure of approx 10-20 on the outside red

band any less than this figure means there may be a leak in the refrigerant system, and you should immediately

contact your EvoHeat Dealer.

General installation information disclaimer: Install your EVOHEAT heat pump in accordance with the procedures in the

product manual. Always check that your installation will comply with local building and council regulations.

IMPORTANT: EvoHeat heat pumps MUST be connected by a licensed electrician. Under no circumstances

should an unlicensed person attempt to install or repair an EvoHeat heat pump themselves. Heater electrical

installation undertaken by an unlicensed installer will void the warranty. Correct installation is required to ensure safe

and efficient operation of your pool heater.

Before installation it is very important to ensure 5 variables are carefully checked to allow the unit to operate correctly:

Location

Clearances & Airflow

Adequate Water Flow & Plumbing

Correct Electrical Connection & Supply

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EvoHeat CS & CS-GEN2 Series Manual

Page 5

4.2 Location of Installation

Evo recommend the heat pump should ONLY be installed in an outdoor location with appropriate ventilation. Installing

the heater indoors without adequate ventilation, or in a poorly ventilated enclosed space, will result in very poor

performance and can, in extreme cases, damage the heater.

Ensure the heater is installed in a well-ventilated area with plenty of fresh air. Evo recommend the heat pump should

ONLY be installed in a location with appropriate ventilation.

If installing the heater on an existing pump/filtration system, the heater must be installed AFTER the filter and

BEFORE the chlorinator/sanitizer.

The Evo unit should be

installed:

-

-

- On a flat level surface as close as possible to the pool

A rough estimate of heat loss over a 30m pipe run can be as high as 600 Watts per hour per 5 degrees of temperature

difference between the air/ground and the pool water. These losses need to be taken into account over long distances

and piping may need to be insulated to reduce heat leakage.

Make sure the heat pump is not located where large amounts of water may run-off from a roof into the unit. Sharp

sloping roofs without gutters will allow excessive amounts of rain water mixed with debris from the roof to be forced

through the unit. A water deflector may be needed to protect the heat pump.

If a suitable outdoor location is unavailable please contact EvoHeat for specialist technical advice.

4.3 Airflow Clearances

The heat pump unit needs continuous fresh air whilst

running. The heater draws up to 47000 m3/h ambient air

through the sides and discharges through the top fan cowl.

Installing the heater indoors or in an enclosed space will

result in very poor performance and can in extreme cases

damage the heater. Ensure the heater is installed in a well-

ventilated area with plenty of fresh air, a minimum gap

between walls/fences etc of:

1000mm on the sides

800mm on the ends

and a 3500mm overhead clearance.

When units of a similar height are placed side by side,

EvoHeat recommend a 1500mm clearance between units.

Leave sufficient space for unobstructed airflow into and out

of the heater. Do not locate the heater in an enclosed area,

or the discharged cold air will recirculate into the unit and

consequently lower the heating efficiency as well as possible icing up.

If you do not have a location with these suggested clearances, please contact our EvoHeat Tech Support Specialist to

discuss appropriate installation locations.

Fan discharge distance can be reduced by adding a Plenum to alter the air flow direction. Contact EvoHeat

or a HVAC specialist for further advice. If you do not have a location with these suggested clearances,

please contact our EvoHeat Tech Support Specialist to discuss appropriate installation locations.

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EvoHeat CS & CS-GEN2 Series Manual

Page 6

4.4 Adequate Water Flow

All EVOHEAT heat pumps have a factory preset internal water flow switch. If there is insufficient water flow the heater

will not operate.

It is CRITICAL that there is sufficient water flow to the unit. Incorrect water flow can cause a loss of efficiency and

possible damage to the unit. Optimal water flow rates are listed in the EvoHeat manual. It is imperative that water flow

is kept as close as possible to these flow rates. Correct water flow not only offers optimal heater performance, but may

also prevent possible damage to your heater.

Before connecting the heater to the plumbing, all piping must be thoroughly flushed to ensure no debris can enter the

heater. Failure to remove pipe debris can jam or damage the flow switch and may cause damage to the heater. When

cleaning the pool it is advisable to turn off your heater as restricted water flow may cause the heater to shut down and

indicate low water flow fault (E03 error) or high pressure fault (E01 Error).

IMPORTANT: A Variable speed pump or bypass valve and plumbing MUST be fitted to allow water flow to be

adjusted through the heater. Do not direct connect a water pump with higher flow than required to the heat

pump.

4.5 Rubber Feet

All EvoHeat units are provided with rubber feet which EvoHeat highly recommend being installed. The rubber feet help

reduce vibration of the unit and help provide a space below the heat pump to install the drainage barbs.

4.6 Drainage & Condensation

Whilst the heater is operating, water in the air condenses on the fins of the

evaporator. During times of high humidity, the condensate may be several litres per

hour. This may give the impression that the heater is leaking, however this is a

normal function of heat pumps. The heat pump can also automatically activate the

reverse cycle defrost feature when required which increases condensation

produced.

Ensure CS series heat pumps are installed level so condensate is not allowed to

pool at one end of the condensate tray!

Ensure CS-GEN2 series units are installed level to evenly distribute condensate

through the two drainage holes on the condensate pan, located at either end of the

heat pump!

The condensate water captured will discharge from the heat pump through one end, typically where the heat pumps

Inlet/Outlet connections are located. The condensate discharges from the heat pump through a 32mm female

threaded connection. Ensure condensate is plumbed away from the heat pump to an appropriate location, ideally a

drain. Note: A 32mm Male threaded adapter is NOT supplied with the heat pump.

4.7 Plumbing

The heat pumps exclusive rated flow titanium heat exchanger requires no special plumbing arrangements except

bypass (please set the flow rate according to the nameplate). The water pressure drop is less than 10kPa at max.

Flow rate: Since there is no residual heat or flame Temperatures, the unit does not need copper heat sink piping.

PVC pipe can be run straight into the unit.

Location: Connect the unit in the pool pump discharge (return) line downstream of all filter and pool pumps, and

upstream of any chlorinators, ozonators or chemical pumps.

Standard models have slip glue fittings which accept 40 mm PVC pipe for connection to the pool or spa filtration

piping. By using a 50 NB to 40NB you can plumb 40NB.

Give serious consideration to adding a quick coupler fitting at the unit inlet and outlet to allow easy draining of unit for

winterizing and to provide easier access should servicing be required.

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EvoHeat CS & CS-GEN2 Series Manual

Page 7

4.8 Electrical Connection

IMPORTANT: Always use a qualified Electrician to perform any electrical work. A licensed electrician must read the

information before connecting.

Ensure the power cable and circuit breaker are of a suitable size for the heater being installed. Also check that there is

adequate voltage and current available at the heater connection to run the unit.

Voltage range should be 220-230 volts for single phase, and 380-400 volts for 3 phase units. Voltage ranges outside

these parameters will cause heater damage and void your warranty.

1. Ensure power is disconnected during installation or service.

2. Always comply with the national and local electrical codes and standards.

3. Ensure electrical cable size is adequate for heater requirements at the installation location.

4. The heater must be equipped with a circuit breaker and isolation device.

5. Circuit breaker must be installed between the heater and the water circulation pump if the water pump is hard-

wired into the heater. Please note recommended circuit breaker sizes make no allowance for a water pump

hard wired into the heater.

6. The unit must be well earthed. Remove the front panel to access the electrical connection terminals of the

heater. The electrical wiring diagram is affixed to the inside of the front panel.

NOTE: Correct phase connection is important

with 3 phase heaters. If 2 lights are showing

on the 3 PHASE relay monitor this means the

EvoHeat heat pump has been wired correctly (one

orange light and one green light). If only one light is

showing, the phases are out of rotation and need to be

rotated to get the correct phase rotation.

4.9 Initial Start-up

Note: in order for the unit to heat the pool or spa, the filter pump must be running to circulate water through the heat

exchanger.

After installation is completed, follow the steps below:

1. Turn on your filter pump. Check for water leaks and verify flow to and from the pool.

2. Turn on the electrical power supply to the unit, then press the key ON/OFF of wire controller, it should start

after several seconds.

3. After running a few minutes make sure the air leaving the top of the unit is cooler (between 5-10 ℃)

4. With the unit operating turn the filter pump off. The unit should also turn off automatically.

5. Allow the unit and pool pump to run 24 hours per day until desired pool water temperature is reached. (Note:

this may take up to several days depending on the initial water temperature and the size and location of the

pool). When the water-in temperature reaches the set temperature the unit will shut off. The unit will now

automatically restart (as long as your pool pump is running) when the pool temperature drops more than 1℃

below the set temperature.

TIME DELAY

The unit is equipped with a 3-minute built-in solid-state restart delay included to protect control circuit components and

to eliminate restart cycling and contactor chatter. This time delay will automatically restart the unit approximately 3

minutes after each control circuit interruption. Even a brief power interruption will activate the solid state 3-minute

restart delay and prevent the unit from starting until the 5-minute countdown is completed. Power interruptions during

the delay period will have no effect on the 3-minute countdown.

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EvoHeat CS & CS-GEN2 Series Manual

Page 8

5. Operation

5.1 The Controller

ON/OFF

Press this button to start up/shut off the unit,

cancel current operation or go back to previous

interface.

HELP

Press this button to check button function of

system state.

MODE

Press this button to change the current mode,

page up or confirm current operation.

CLOCK

Press this button to set the clock or turn the timer

on/off.

Press this key to select the upwards option or

increase the parameter value.

DOWN

Press this key to select the downwards option or

decrease the parameter value.

5.2 Operating Functions

5.2.1 Using the HELP Button

You can use at any interface and it will explain the buttons & functions of the current interface. To exit the help

interface, simply press the ON/OFF button.

EXAMPLE: Press HELP at the Main Interface

5.2.2 Starting & Shutting Down

To turn on/off the unit, press the ON/OFF button for 1 second. The screen will display as following for each state:

5.2.3 Switching Modes

At the main interface, you can switch between the

modes of cooling, economic heating, heating &

rapid heating by pressing

Example: Switch from Cooling mode to Economic Heating

Note: The operation of mode is invalid if the unit you purchase is heating only or cooling only.

 



 

 



  

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EvoHeat CS & CS-GEN2 Series Manual

Page 9

5.2.4 System State Checking

At any interface you can enter the system working state by pressing TWICE, then using the UP and DOWN arrow

keys to highlight the required parameter, then press to enter. To exit, press the ON/OFF button

5.2.5 Changing Temperature

At the main interface, press the UP or DOWN key to adjust the temperature setting as desired. Once complete, press

the button to save the settings and exit. Press the ON/OFF button to exit without saving settings. Refer to the

Parameter Table to set relevant temperature.

5.2.6 Clock Setting

At the main interface press to enter the clock setting interface. Select the parameter you wish to change and press

to make the parameter begin flashing which indicates it can be changed. Press the UP or DOWN keys to change

the parameter value, then press to save. Press the ON/OFF button to return to the main menu.

Note: If there is no operation after 10 seconds, it will return to the main menu and changes will automatically be saved.

To change the date, the same process is followed.

5.2.7 Timer Settings

Four timer periods can be set according to your needs.

From the main interface, press to enter the timer setting, press DOWN to select Timer, then press to enter the

timer setting interface.

The process of setting a timer is much the same as adjusting the Clock settings.

To cancel and return to the previous menu, press the ON/OFF button.

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